Automatic steamed corn bread forming machine
By designing an automatic steamed bun forming machine, which uses a conveyor belt and conveying pipe in conjunction with feeding and shaping components, the problems of complex structure and poor material conveying in existing equipment have been solved. This has enabled automated and efficient production of steamed buns, improved product quality, and reduced costs.
Patent Information
- Application Number
- CN202423026269.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing steamed bun production equipment has a complex structure and cumbersome operation, resulting in low production efficiency, high costs, and difficulty in ensuring product consistency. The material conveying and forming processes are not closely connected, which easily leads to material waste.
An automatic steamed bun forming machine was designed, which uses a conveyor belt and conveying pipe in combination with a feeding component, a shaping component and a disconnectable forming box. The machine is driven by a cylinder to realize the automatic conveying and shaping of materials, ensuring continuous and stable material conveying and forming accuracy.
It has achieved a high degree of automation in the production process of steamed buns, which has improved production efficiency, reduced manual intervention, reduced material waste, improved product forming accuracy and consistency, and reduced scrap rate.
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Figure CN223452731U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the processing technical field of stuffed bun, and specifically relates to an automatic stuffed bun forming machine. BACKGROUND
[0002] With the continuous development of automation technology, production equipment in the food industry gradually moves towards high efficiency, high precision and automation. In the traditional production process of stuffed buns, manual operation is not only inefficient, but also difficult to ensure product consistency, increasing labor costs and production cycle. Therefore, the industry urgently needs a new type of automatic stuffed bun forming machine to realize standardized and batch production of products.
[0003] The existing stuffed bun production equipment usually has the shortcomings of complex structure and cumbersome operation process, which is difficult to adapt to the rapid change of modern production demand. In addition, the existing equipment is not closely connected between the material conveying, forming and processing links, which easily leads to material waste in the production process, thereby affecting the product quality. In order to improve the production efficiency, reduce the production cost, and at the same time ensure the product quality, it is particularly important to develop a new automatic forming machine.
[0004] The existing Chinese patent with publication number CN217826541U discloses a coarse grain stuffed bun forming device, which includes a feeding box, a lower module and an upper module. The upper module is fastened to the lower module to form a forming cavity between the upper module and the lower module for filling materials. The lower module is rotatably supported on the top of the feeding box. The top of the feeding box is covered with a sealing cover plate. The sealing cover plate is provided with a forming cavity feeding port. A circular blade is located below the forming cavity feeding port and tightly contacts the lower surface of the forming cavity feeding port. The structure of the patent document is complex, and therefore, the manufacturing cost of the equipment is high. UTILITY MODEL CONTENT
[0005] In view of the above shortcomings of the prior art, the purpose of the utility model is to provide an automatic stuffed bun forming machine, which can improve the production efficiency and reduce the production cost.
[0006] The utility model adopts the technical scheme, a kind of automatic forming machine of nest head, including assembly box, recess is opened in assembly box left end, recess is connected with conveying belt, assembly box top is provided with cover plate, cover plate is located in the right side top of conveying belt, cover plate right side is provided with first stand support, second stand support is set in the top of first stand support, funnel is connected between second stand support, driving motor is connected between first stand support, driving motor driving end is connected with delivery pipe, delivery pipe inlet corresponds with funnel opening, first stand support left side is sequentially provided with feeding assembly, first plastic component and second plastic component along conveying belt, assembly box top is connected with a pair of first slide rail, a pair of first slide rail is symmetrically located in the both sides of conveying belt, first slide rail top is slidably connected with first sliding block, first sliding plate is connected between first sliding block, the center of first sliding plate is hollow structure, a pair of second slide rail is connected in the top of first sliding plate, a pair of second slide rail is located above first slide rail, second slide rail top is slidably connected with disconnecting slider, disconnecting slider is connected between disconnecting sliding plate, four disconnecting forming boxes are set at equal intervals in the top of disconnecting sliding plate, cylindrical recess is opened in the center of four disconnecting forming boxes.
[0007] The utility model features further include,
[0008] Disconnecting slider includes second sliding block and third sliding block, disconnecting sliding plate includes second sliding plate and third sliding plate, second sliding plate is connected with second sliding block, third sliding plate is connected with third sliding block, disconnecting forming box includes first forming box and second forming box, first forming box is connected with second sliding plate, second forming box is connected with third sliding plate.
[0009] First sliding plate left and right ends are symmetrically provided with first drive mechanism and second drive mechanism, first drive mechanism is connected with second sliding plate, second drive mechanism is connected with third sliding plate.
[0010] Feeding assembly includes third stand support and fourth stand support, four feeding plates are set at equal intervals in the top of third stand support, fourth stand support is located in the left side of third stand support, feeding intercepting support is connected between fourth stand support, four feeding intercepting plates are connected at equal intervals between feeding intercepting support, feeding intercepting plate is located in feeding plate correspondingly.
[0011] First plastic component includes fifth stand support, four first plastic cylinders are connected at equal intervals between fifth stand support, and the shape of first plastic cylinder is cylindrical.
[0012] Second plastic component includes sixth stand support, fixed frame is arranged in sixth stand support, four round holes are set at equal intervals in the top of fixed frame, four second plastic cylinders are connected between sixth stand support, and the shape of second plastic cylinder is circular truncated cone.
[0013] The diameters of the first plasticizing cylinder, the second plasticizing cylinder and the round hole are consistent with the diameter of the cylindrical recess.
[0014] The first sensor and the second sensor are connected to the outer end of the delivery pipe outlet.
[0015] The first sliding plate, the first driving mechanism, the second driving mechanism, the fifth column support, the sixth column support and the feeding interception support are connected with the air cylinder.
[0016] The utility model has the advantages of:
[0017] (1) The automatic forming machine for stuffed buns has reasonable structure design and component configuration, realizes high automation of the production process of the stuffed buns, realizes automatic feeding of the hopper, cooperative work of the feeding assembly and the plasticizing assembly, and greatly reduces manual intervention, so that the production efficiency is improved.
[0018] (2) The automatic forming machine for stuffed buns adopts the cooperation of the conveying belt and the delivery pipe, ensures continuous and stable conveying of the materials, avoids blockage and waste of the materials in the conveying process, and improves the smoothness of the production process.
[0019] (3) The plasticizing assembly of the automatic forming machine for stuffed buns is designed to ensure that the diameters of the plasticizing cylinder and the corresponding recess are consistent, the forming precision and consistency of the products are improved, and the waste rate caused by improper mold or forming process is greatly reduced. DRAWINGS
[0020] Figure 1 is the overall structure diagram of the automatic forming machine for stuffed buns;
[0021] Figure 2 is the structure diagram of the delivery pipe in the automatic forming machine for stuffed buns;
[0022] Figure 3 is the structure diagram of the A-A part in the automatic forming machine for stuffed buns;
[0023] Figure 4 is the structure diagram of the broken type forming box in the automatic forming machine for stuffed buns.
[0024] In the figure, 1. assembly box, 2. conveying belt, 3. cover plate, 4. first column support, 5. second column support, 6. cylindrical groove, 7. funnel, 8. driving motor, 9. conveying pipe, 901. first inductor, 902. second inductor, 10. feeding assembly, 1001. third column support, 1002. feeding plate, 1003. fourth column support, 1004. feeding intercepting support, 1005. feeding intercepting plate, 11. first shaping assembly, 1101. fifth column support, 1102. first shaping cylinder, 12. second shaping assembly, 1201. sixth column support, 1202. fixing support, 1203. round hole, 1204. second shaping cylinder, 13. first sliding rail, 14. first sliding block, 15. first sliding plate, 1501. first driving mechanism, 1502. second driving mechanism, 16. second sliding rail, 17. disconnecting sliding block, 1701. second sliding block, 1702. third sliding block, 18. disconnecting sliding plate, 1801. second sliding plate, 1802. third sliding plate, 19. disconnecting forming box, 1901. first forming box, 1902. second forming box. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. Embodiment 1
[0026] As Figures 1-4The utility model discloses a kind of automatic forming machines of nest head, including assembly box 1, the recess is opened in the left end of the assembly box 1, the recess length is about nine tenths of the length of assembly box 1, recess width is about half of the width of assembly box 1, recess height is about one tenth of the height of assembly box 1, the recess is connected with conveyor belt 2, for conveying the nest head of forming, the top of the assembly box 1 is provided with cover plate 3, cover plate 3 bottom is provided with pneumatic cylinder, pneumatic cylinder is used to drive first sliding plate 15, the cover plate 3 is located at the top of conveyor belt 2 right side, the right side of the cover plate 3 is provided with first column support 4, the column support is all door-shaped structure, two support columns are connected with crossbeam in middle, the top of the first column support 4 is provided with second column support 5, funnel 7 is connected between the second column support 5, the funnel 7 is located between crossbeam, driving motor 8 is connected between the first column support 4, the driving motor 8 is located at the bottom of crossbeam, the driving end of the driving motor 8 is connected with conveying pipe 9 through crossbeam, driving motor 8 is used to drive the rotation of conveying pipe 9, the inlet of the conveying pipe 9 corresponds with the opening of the funnel 7, feeding assembly 10, first plastic component 11 and second plastic component 12 are sequentially provided with along conveyor belt 2 left side of the first column support 4, the top of the assembly box 1 is connected with a pair of first sliding rail 13, a pair of the first sliding rail 13 is symmetrically located at the two sides of conveyor belt 2, first sliding block 14 is slidably connected at the top of the first sliding rail 13, first sliding block 14 can slide on first sliding rail 13, first sliding plate 15 is connected between the first sliding block 14, first sliding plate 15 slides along with the sliding of first sliding block 14, the center of the first sliding plate 15 is hollow structure, below is conveyor belt 2, a pair of second sliding rail 16 is connected at the top of the first sliding plate 15, a pair of the second sliding rail 16 is located above first sliding rail 13, disconnected sliding block 17 is slidably connected at the top of the second sliding rail 16, disconnected sliding block 17 is disconnected when sliding, disconnected sliding plate 18 is connected between the disconnected sliding block 17, disconnected sliding plate 18 is disconnected when sliding, four disconnected forming boxes 19 are arranged at equal intervals at the top of the disconnected sliding plate 18, disconnected forming box 19 is disconnected when sliding, four the cylindrical recess 6 is opened in the center of the disconnected forming box 19.
[0027] The disconnecting slider 17 includes a second slider 1701 and a third slider 1702, the disconnecting sliding plate 18 includes a second sliding plate 1801 and a third sliding plate 1802, the second sliding plate 1801 is connected with the second slider 1701, the third sliding plate 1802 is connected with the third slider 1702, the disconnecting forming box 19 includes a first forming box 1901 and a second forming box 1902, the first forming box 1901 is connected with the second sliding plate 1801, and the second forming box 1902 is connected with the third sliding plate 1802, the second slider 1701 and the third slider 1702 slide in opposite directions on the second sliding rail 16, and drive the second sliding plate 1801, the third sliding plate 1802, the first forming box 1901 and the second forming box 1902 to slide.
[0028] The first sliding plate 15 is symmetrically provided with a first driving mechanism 1501 and a second driving mechanism 1502 at two ends, the first driving mechanism 1501 is connected with the second sliding plate 1801, and the second driving mechanism 1502 is connected with the third sliding plate 1802.
[0029] The feeding assembly 10 includes a third column support 1001 and a fourth column support 1003, four feeding plates 1002 are equidistantly arranged at the top end of the third column support 1001, the outlet of the conveying pipe 9 is aligned with the feeding plate 1002 at the edge, the feeding plate 1002 is inclinedly arranged on the crossbeam of the third column support 1001, and the four feeding plates 1002 are correspondingly arranged with the four disconnecting forming boxes 19, the fourth column support 1003 is located at the left side of the third column support 1001, a feeding interception support 1004 is connected between the fourth column support 1003, four feeding interception plates 1005 are equidistantly connected between the feeding interception support 1004, and the feeding interception plates 1005 are correspondingly located in the feeding plates 1002 and used for preventing the materials in the feeding plates 1002 from falling.
[0030] The first shaping assembly 11 includes a fifth column support 1101, and four first shaping cylinders 1102 are equidistantly connected between the fifth column support 1101.
[0031] The second shaping assembly 12 includes a sixth column support 1201, a fixing frame 1202 is arranged in the sixth column support 1201, four round holes 1203 are equidistantly arranged at the top end of the fixing frame 1202, and four second shaping cylinders 1204 are connected between the sixth column support 1201.
[0032] The diameter of the first plasticizing cylinder 1102, the second plasticizing cylinder 1204 and the round hole 1203 is consistent with the diameter of the cylindrical groove 6.
[0033] The first inductor 901 and the second inductor 902 are connected to the outlet outer end of the conveying pipe 9, and are used for sensing whether material passes through.
[0034] The first sliding plate 15, the first driving mechanism 1501, the second driving mechanism 1502, the fifth column support 1101, the sixth column support 1201 and the feeding intercepting support 1004 are all connected with air cylinders, and the air cylinders are used for driving to move.
[0035] The display screen and the travel switch are further arranged at the top end of the assembly box 1, and are used for controlling the female head automatic forming machine to normally operate according to the set program.
[0036] Working principle: when the utility model works, the conveying device is used to convey the material to the hopper 7, the hopper 7 conveys the material to the conveying pipe 9, the conveying pipe 9 conveys the material to the feeding plate 1002, the first inductor 901 and the second inductor 902 at the outlet outer end of the conveying pipe 9 are used for sensing the material to rotate the conveying pipe 9 to correspond to the next feeding plate 1002, when the four feeding plates 1002 all have the material, the air cylinder drives the feeding intercepting support 1004 to move upwards, the feeding intercepting plate 1004 moves, the material in the feeding plate 1002 is conveyed to the disconnected type forming box 19, at this time, the air cylinder drives the fifth column support 1101 to move downwards, drives the first plasticizing cylinder 1102, and the material is shaped for the first time, after the end, the air cylinder drives the first sliding plate 15 to move left, and the disconnected type forming box 19 is located below the second plasticizing assembly 12, the air cylinder drives the sixth column support 1201 to move downwards, drives the second plasticizing cylinder 1204 to move downwards, and the material is shaped for the second time, after the end, the air cylinder drives the first driving mechanism 1501 and the second driving mechanism 1502 to slide the second sliding plate 1801 and the third sliding plate 1802 to opposite directions, and the formed female head falls on the conveyor belt 2 and is conveyed to the collecting device.
[0037] In the description of the present application, it should be explained that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0038] With the above ideal embodiment of the present application as the inspiration, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.
Claims
1. A pocket forming machine, characterized by, The utility model relates to an assembly box (1), the recess is connected with the conveyer belt (2) that the recess is seted up in the left end of assembly box (1), the cover plate (3) is seted up at the top of assembly box (1), the cover plate (3) is located conveyer belt (2) right side top, the first stand column support (4) is seted up at the right side of cover plate (3), the second stand column support (4) is seted up at the top of first stand column support (4), the funnel (7) is connected between second stand column support (5), the drive motor (8) is connected between first stand column support (4), the drive end of drive motor (8) is connected with the delivery pipe (9), the delivery pipe (9) entrance with funnel (7) opening corresponds, the first stand column support (4) left side is sequentially provided with feeding assembly (10), first plastic component (11) and second plastic component (12) along conveyer belt (2), a pair of first slide rails (13) are connected at the top of assembly box (1), a pair of first slide rails (13) are symmetrically located on both sides of conveyer belt (2), the first slide block (14) is slidably connected at the top of first slide rail (13), the first sliding plate (15) is connected between first slide block (14), the first sliding plate (15) center is hollow structure, a pair of second slide rails (16) are connected at the top of first sliding plate (15), a pair of second slide rails (16) are located above first slide rail (13), the disconnecting slide block (17) is slidably connected at the top of second slide rail (16), the disconnecting sliding plate (18) is connected between disconnecting slide block (17), four disconnecting forming boxes (19) are seted up at the top of disconnecting sliding plate (18) and are equally spaced, the cylindrical recess (6) is seted up in the center of four disconnecting forming boxes (19).
2. The automatic bun forming machine according to claim 1, wherein The disconnecting slide block (17) includes a second slide block (1701) and a third slide block (1702), the disconnecting sliding plate (18) includes a second sliding plate (1801) and a third sliding plate (1802), the second sliding plate (1801) is connected with the second slide block (1701), the third sliding plate (1802) is connected with the third slide block (1702), the disconnecting forming box (19) includes a first forming box (1901) and a second forming box (1902), the first forming box (1901) is connected with the second sliding plate (1801), and the second forming box (1902) is connected with the third sliding plate (1802).
3. The machine according to claim 2, characterized in that, The first sliding plate (15) is provided with a first drive mechanism (1501) and a second drive mechanism (1502) symmetrically at both ends, the first drive mechanism (1501) is connected with the second sliding plate (1801), and the second drive mechanism (1502) is connected with the third sliding plate (1802).
4. The automatic scone forming machine of claim 3, wherein The feeding assembly (10) comprises a third column support (1001) and a fourth column support (1003), four feeding plates (1002) are equidistantly arranged at the top end of the third column support (1001), the fourth column support (1003) is located at the left side of the third column support (1001), a feeding interception support (1004) is connected between the fourth column support (1003), four feeding interception plates (1005) are equidistantly connected between the feeding interception support (1004), and the feeding interception plates (1005) are correspondingly located in the feeding plates (1002).
5. The machine according to claim 4, characterized in that, The first shaping assembly (11) comprises a fifth column support (1101), four first shaping cylinders (1102) are equidistantly connected between the fifth column support (1101), and the first shaping cylinders (1102) are in a cylindrical shape.
6. The machine according to claim 5, characterized in that, The second shaping assembly (12) comprises a sixth column support (1201), a fixing frame (1202) is arranged in the sixth column support (1201), four round holes (1203) are equidistantly arranged at the top end of the fixing frame (1202), four second shaping cylinders (1204) are connected between the sixth column support (1201), and the second shaping cylinders (1204) are in a circular truncated cone shape.
7. The machine according to claim 6, characterized in that, The diameters of the first shaping cylinders (1102), the second shaping cylinders (1204) and the round holes (1203) are consistent with the diameter of the cylindrical groove (6).
8. The machine according to claim 7, characterized in that, A first inductor (901) and a second inductor (902) are connected to the outer end of the outlet of the conveying pipe (9).
9. The machine according to claim 8, characterized in that it comprises a device (10) for the automatic forming of the scone. The first sliding plate (15), the first driving mechanism (1501), the second driving mechanism (1502), the fifth column support (1101), the sixth column support (1201) and the feeding interception support (1004) are all connected with air cylinders.
Citation Information
Patent Citations
Coarse grain steamed corn bread forming device
CN217826541U