Tea cake pressing device for tea processing

By designing a tea cake pressing device for tea processing, and utilizing the coordinated work of the mold assembly, pressing assembly, and feeding assembly, the device enables automated extraction of tea cakes and simultaneous feeding of new tea leaves, thus solving the problem of low efficiency in manual tea cake handling and improving tea production efficiency.

CN223452755UActive Publication Date: 2025-10-21SHENZHEN XINXUYUAN SMART ENERGY CO LTD
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Patent Information

Application Number
CN202422691665.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-21
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

In the current tea processing process, the manual handling of tea cakes after pressing is difficult and inefficient, resulting in long waiting times for the pressing plates and reduced production efficiency.

Method used

Design a tea cake pressing device for tea processing, including a mold assembly, a pressing assembly, and a feeding assembly. A drive unit drives a rotating plate to rotate, realizing the automatic ejection and feeding of tea cakes. Combined with the coordinated work of the pressing plate and the feeding plate, the device enables the automatic removal of tea cakes and the simultaneous feeding of new tea leaves.

Benefits of technology

This method solves the problem of manually picking up tea cakes, improves tea production efficiency, reduces the waiting time for pressing plates, and enables simultaneous feeding of tea cakes and tea leaves.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea cake pressing device for tea processing. The tea cake pressing device comprises a base, a die assembly, a pressing assembly and a discharging assembly. During pressing, after to-be-pressed tea leaves are put into the tea cake groove, the telescopic rod of the pressing air cylinder stretches out, the pressing plate is driven to stretch into the tea cake groove, and the tea leaves are pressed by the pressing plate; after the tea leaves are pressed, the driving part drives the rotating plate to rotate, so that the annular plate is in a suspended state, and at the moment, the telescopic rod of the pressing air cylinder continues to stretch out to drive the pressing plate to push the formed tea cakes out of the annular plate. The tea cakes pushed out of the annular plate fall into the discharging plate, and discharging is completed through the discharging air cylinder. And in the discharging process of the discharging assembly, the driving piece drives the rotating plate to rotate again so as to restore the initial state, and the tea cake pressing personnel put new tea leaves to be pressed into the tea cake groove again, so that tea cake discharging and tea leaf feeding can be carried out at the same time, the waiting time of the pressing plate is effectively shortened, and the tea leaf production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tea processing technical field especially relates to a tea cake pressing device for tea processing. BACKGROUND

[0002] In the field of tea production, the processing of tea involves multiple steps, one of which is the pressing of tea leaves into tea cakes or bricks using molds. In this process, tea leaves are pressed into a specific shape mold and formed into tea cakes. The pressed tea cakes or bricks are more aesthetically pleasing in appearance, making them easier to transport and store. At the same time, they also have good sealing properties and durability, which can effectively prevent the influence of external moisture and odors. In the sales link, the formation of tea cakes and tea bricks of uniform specifications also makes it more convenient for consumers to purchase, contributing to the standardization of the market. In the existing tea cake pressing device, when the pressing plate presses the tea leaves into tea cakes, the pressing plate is driven to separate from the pressing mold, and the tea cakes in the pressing mold are manually clamped and removed. After the tea cakes are removed, new tea leaves to be pressed are placed into the pressing mold. In this process, manually clamping the tea cakes in the pressing mold is difficult to operate and has low efficiency, resulting in a long waiting time for the pressing plate, which reduces the efficiency of tea production. Therefore, a tea cake pressing device for tea processing is proposed. SUMMARY

[0003] The purpose of the utility model is to provide a tea cake pressing device for tea processing, which solves the above problems.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] A tea cake pressing device for tea processing, comprising:

[0006] a base;

[0007] a mold assembly arranged on the base, the mold assembly comprising a circular ring plate and a rotating plate arranged on the bottom surface of the circular ring plate, the circular ring plate and the rotating plate forming a tea cake groove; and a driving member for driving the rotating plate to rotate;

[0008] a pressing assembly arranged above the tea cake groove, the pressing assembly comprising a pressing cylinder and a pressing plate arranged on the telescopic end of the pressing cylinder;

[0009] a feeding assembly arranged below the tea cake groove, the feeding assembly comprising a feeding cylinder and a feeding plate arranged on the telescopic end of the feeding cylinder.

[0010] Optionally, a pressing barrel is arranged on the base, and the circular ring plate is arranged in the pressing barrel;

[0011] The driving member is a first driving motor, one end of the rotating plate is arranged on an output shaft of the first driving motor, the first driving motor is arranged on an outer side of the pressing barrel, and a side of the pressing barrel is provided with a first through hole for the rotating plate to pass through.

[0012] Optionally, a second driving motor is arranged on an inner side of the pressing barrel, a dial plate is arranged on an output shaft of the second driving motor, and a lower surface of the dial plate is in the same horizontal plane as an upper surface of the annular plate.

[0013] Optionally, the annular plate is connected with the inner side of the pressing barrel through a connecting rod, and the side of the pressing barrel is further provided with a surplus material outlet.

[0014] Optionally, a discharging hole is arranged on a bottom surface of the pressing barrel, a discharging pipe is arranged between the discharging hole and the annular plate, and the axes of the discharging hole, the discharging pipe and the annular plate are in the same straight line.

[0015] Optionally, the pressing assembly further comprises a lifting cylinder arranged on an outer side of the pressing barrel, a mounting plate is arranged on a lifting end of the lifting cylinder, and the pressing cylinder is mounted on the mounting plate.

[0016] Optionally, the pressing barrel is connected with the base through a supporting column.

[0017] Optionally, a supporting leg is arranged on the base, a supporting plate is arranged on the supporting leg, and the discharging cylinder is arranged on the supporting plate.

[0018] Optionally, a second through hole is arranged on the base, an axis of the second through hole is in the same straight line as an axis of the annular plate, and a telescopic rod of the discharging cylinder passes through the second through hole.

[0019] Compared with the prior art, the utility model has following beneficial effects: initial state, the rotating plate is located below the circular ring board, and the circular ring board forms the tea cake groove. When the tea leaves to be pressed are put into the tea cake groove, the telescopic rod of the pressing cylinder is extended, the pressing plate is driven to extend into the tea cake groove and press the tea leaves; when the tea leaves are pressed, the rotating plate is driven to rotate by the driving part, so that the circular ring board is in the suspended state, at this time, the telescopic rod of the pressing cylinder is continuously extended, and the pressing plate drives the formed tea cake to be pushed out of the circular ring board. The tea cake pushed out of the circular ring board falls into the discharging plate, and the discharging cylinder completes the discharging. In the discharging process of the discharging assembly, the driving part drives the rotating plate to rotate again to restore the initial state, and the tea cake pressing personnel puts new tea leaves to be pressed into the tea cake groove again. The tea cake pressing device for tea leaf processing disclosed by the utility model pushes the tea cake out of the circular ring board (that is, the tea cake is taken out of the pressing mold) through the pressing plate, which not only solves the technical problems of manual clamping of the tea cake in the pressing mold, large operation difficulty and low clamping efficiency, but also enables the tea cake discharging and the tea leaf feeding to be simultaneously performed, effectively reduces the waiting time of the pressing plate, and improves the efficiency of tea leaf production. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained on the basis of these drawings without creative labor.

[0021] The structures, proportions, sizes and the like shown in the drawings of the present specification are only used to cooperate with the content disclosed in the specification, so that those skilled in the art can understand and read, and are not used to limit the limiting conditions of the embodiments of the present application, so they do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, which does not affect the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.

[0022] Fig. 1 It is a structural schematic view of the tea cake pressing device for tea leaf processing of the present application.

[0023] Fig. 2 It is a structural schematic view of the pressing barrel of the present application.

[0024] Fig. 3 It is a sectional view of the tea cake pressing device for tea leaf processing of the present application.

[0025] Illustration: 10, base; 11, support column; 12, support foot; 13, support plate; 14, second through hole; 20, mold assembly; 21, circular ring plate; 22, rotating plate; 23, driving piece; 24, pressing barrel; 241, first through hole; 242, excess material outlet; 243, blanking hole; 25, second driving motor; 26, push plate; 27, connecting rod; 30, pressing assembly; 31, pressing cylinder; 32, pressing plate; 33, lifting cylinder; 34, mounting plate; 40, blanking assembly; 41, blanking cylinder; 42, blanking plate; 43, blanking pipe. DETAILED DESCRIPTION

[0026] In order to make the application purpose, features and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the embodiments described below are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] In the description of the present application, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there can be a component disposed therebetween.

[0028] The technical solutions of the present application will be further described below in combination with the drawings and through specific embodiments.

[0029] Reference Figs. 1 to 3The utility model discloses a tea cake pressing device for tea processing, which comprises a base 10, a mold assembly 20, a pressing assembly 30 and a discharging assembly 40. The mold assembly 20 is arranged on the base 10, and the mold assembly 20 comprises a circular ring plate 21 and a rotating plate 22 arranged on the bottom surface of the circular ring plate 21. The upper surface of the rotating plate 22 is in the same plane as the lower surface of the circular ring plate 21. The mold assembly 20 further comprises a driving member 23 for driving the rotating plate 22 to rotate. In the initial state, the rotating plate 22 is located directly below the circular ring plate 21, and the upper surface of the rotating plate 22 covers the lower surface of the circular ring plate 21. At this time, the circular ring plate 21 and the rotating plate 22 enclose a tea cake groove. The pressing assembly 30 is arranged above the tea cake groove, and the pressing assembly 30 comprises a pressing cylinder 31 and a pressing plate 32 arranged on the telescopic end of the pressing cylinder 31. The cross section of the pressing plate 32 is circular, and the diameter of the pressing plate 32 is slightly smaller than the inner diameter of the circular ring plate 21. The axis of the pressing plate 32 is in the same line as the axis of the circular ring plate 21. During pressing, after the tea leaves to be pressed are put into the tea cake groove, the telescopic rod of the pressing cylinder 31 is extended, the pressing plate 32 is driven to extend into the tea cake groove, and the tea leaves are pressed by the pressing plate 32. The discharging assembly 40 is arranged below the tea cake groove, and the discharging assembly 40 comprises a discharging cylinder 41 and a discharging plate 42 arranged on the telescopic end of the discharging cylinder 41. The cross section of the discharging plate 42 is circular, and the diameter of the discharging plate 42 is greater than the inner diameter of the circular ring plate 21. The axis of the discharging plate 42 is in the same line as the axis of the circular ring plate 21. During discharging, the tea cake falls onto the discharging plate 42, and the telescopic rod of the discharging cylinder 41 is extended to complete the discharging. Specifically, after the tea leaves are pressed, the rotating plate 22 is driven to rotate by the driving member 23, so that the circular ring plate 21 is in a suspended state. At this time, the telescopic rod of the pressing cylinder 31 is continuously extended, the pressing plate 32 is driven to push the formed tea cake out of the circular ring plate 21, so that the tea cake falls onto the discharging plate 42.

[0030] Further, the base 10 is provided with a pressing barrel 24, the circular ring plate 21 is arranged in the pressing barrel 24, and the axis of the circular ring plate 21 is in the same line as the axis of the pressing barrel 24. The driving member 23 is a first driving motor, a first motor mounting seat is arranged on the outer side surface of the pressing barrel 24, and the first driving motor is mounted on the first motor mounting seat. A first through hole 241 is arranged on the side surface of the pressing barrel 24, one end of the rotating plate 22 penetrates through the side surface of the pressing barrel 24 and is connected with the output shaft of the first driving motor. The first through hole 241 is a long and narrow through hole, and the rotating plate 22 can penetrate through the first through hole 241 when the rotating plate 22 rotates around the output shaft of the first driving motor.

[0031] Further, the circular plate 21 is connected to the inner side of the pressing barrel 24 through a connecting rod 27. In the embodiment, the number of the connecting rods 27 is three, and one of the connecting rods 27 is provided with a second motor mounting seat at one end close to the inner side of the pressing barrel 24. The second motor mounting seat is provided with a second driving motor 25, that is, the inner side of the pressing barrel 24 is provided with the second driving motor 25. In order to quantitatively put the tea leaves to be pressed into the tea cake groove, the output shaft of the second driving motor 25 is provided with a push plate 26, the length of the push plate 26 is greater than the diameter of the circular plate 21, and the lower surface of the push plate 26 is at the same horizontal plane as the upper surface of the circular plate 21. When the tea cake pressing personnel puts in the tea leaves, the tea leaves are accumulated over the upper surface of the circular plate 21, and then the push plate 26 is driven by the second driving motor 25, the push plate 26 rotates through the upper surface of the circular plate 21, and the tea leaves accumulated over the upper surface of the circular plate 21 are pushed away from the circular plate 21, so as to realize the quantitative putting of the tea leaves into the tea cake groove. The side of the pressing barrel 24 is further provided with a surplus material outlet 242, and the tea leaves pushed away by the push plate 26 flow out of the pressing barrel 24 through the surplus material outlet 242. Optionally, an inclined plate (not shown in the figure) is arranged in the pressing barrel 24 and inclined to the surplus material outlet 242. The tea leaves pushed away by the push plate 26 flow out of the pressing barrel 24 through the inclined plate.

[0032] Further, the pressing assembly 30 further comprises a lifting cylinder 33 arranged on the outer side of the pressing barrel 24. The lifting end of the lifting cylinder 33 is provided with a mounting plate 34, and the pressing cylinder 31 is mounted on the mounting plate 34. It should be noted that when the lifting cylinder 33 is lowered to the lowest point, the mounting plate 34 is also lowered to the lowest point. At this time, the lower surface of the pressing plate 32 is at the same horizontal plane as the upper surface of the circular plate 21, and then the pressing cylinder 31 is extended to press the tea leaves. In addition, when the tea leaves are put into the tea cake groove, the lifting cylinder 33 is lifted to the highest point, and the pressing cylinder 31 is retracted. At this time, the pressing plate 32 is higher than the upper surface of the pressing barrel 24, so as to facilitate the tea cake pressing personnel to put the tea leaves into the tea cake groove.

[0033] Further, the bottom surface of the pressing barrel 24 is provided with a discharging hole 243, and a discharging pipe 43 is arranged between the discharging hole 243 and the circular plate 21, and the inner diameter of the discharging pipe 43 is greater than the diameter of the discharging plate 42. The pressing barrel 24 is connected to the base 10 through the supporting column 11, the lower surface of the base 10 is provided with a supporting leg 12, the supporting leg 12 is provided with a supporting plate 13, and the discharging cylinder 41 is arranged on the supporting plate 13. The base 10 is provided with a second through hole 14, and the axes of the second through hole 14, the discharging hole 243, the discharging pipe 43 and the circular plate 21 are on the same straight line. The telescopic rod of the discharging cylinder 41 passes through the second through hole 14 and the discharging hole 243 and extends into the discharging pipe 43. When discharging, the discharging plate 42 is lowered to the space between the base 10 and the pressing barrel 24, and the tea cakes are taken away from the space by the tea cake pressing personnel.

[0034] The utility model discloses a kind of tea cake pressing devices for tea processing, specific implementation is: during pressing, after the tea to be pressed is placed into tea cake groove, the telescopic rod of pressing cylinder 31 is stretched out, drive pressing plate 32 to stretch into tea cake groove and tea is pressed by pressing plate 32;When tea pressing is completed, rotating plate 22 is rotated by driving member 23, so that annular plate 21 is in the state of suspension, at this time, the telescopic rod of pressing cylinder 31 continues to stretch out, drive pressing plate 32 to push out tea cake after forming from annular plate 21 outside.The tea cake pushed out from annular plate 21 falls into discharging plate 42, and discharging is completed by discharging cylinder 41.In the process of discharging of discharging assembly 40, rotating plate 22 is rotated again by driving member 23 to restore initial state, and new tea to be pressed is placed into tea cake groove by tea cake pressing personnel again.The tea cake pressing device for tea processing disclosed by the utility model pushes out tea cake from annular plate 21 outside (i.e.

[0035] The above-described embodiments are merely used to illustrate the technical solutions of the present application, rather than limit the same; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A tea cake pressing device for tea processing, characterized in that: It includes: Base (10); Mold assembly (20) is arranged on the base (10), the mold assembly (20) includes a circular plate (21) and a rotating plate (22) arranged on the bottom surface of the circular plate (21), the circular plate (21) and the rotating plate (22) are combined to form a tea cake groove; it also includes a driving member (23) for driving the rotating plate (22) to rotate; Pressing assembly (30) is arranged above the tea cake groove, the pressing assembly (30) includes a pressing cylinder (31) and a pressing plate (32) arranged on the telescopic end of the pressing cylinder (31); The blanking assembly (40) is arranged below the tea cake groove, and the blanking assembly (40) includes a blanking cylinder (41) and a blanking plate (42) arranged on the telescopic end of the blanking cylinder (41).

2. The tea cake compressing device for tea processing according to claim 1, characterized in that, The base (10) is provided with a pressing barrel (24), and the circular plate (21) is arranged in the pressing barrel (24); The driving member (23) is a first driving motor, one end of the rotating plate (22) is arranged on the output shaft of the first driving motor, the first driving motor is arranged on the outer side of the pressing barrel (24), and the side of the pressing barrel (24) is provided with a first through hole (241) for the rotating plate (22) to pass through.

3. The tea cake compressing device for tea processing according to claim 2, characterized in that, The inner side of the pressing barrel (24) is provided with a second driving motor (25), the output shaft of the second driving motor (25) is provided with a dial plate (26), and the lower surface of the dial plate (26) is in the same horizontal plane as the upper surface of the circular plate (21).

4. The tea cake compressing device for tea processing according to claim 2, characterized in that, The circular plate (21) is connected with the inner side of the pressing barrel (24) through a connecting rod (27); the side of the pressing barrel (24) is also provided with a surplus material outlet (242).

5. The tea cake compressing device for tea processing according to claim 2, characterized in that, The bottom surface of the pressing barrel (24) is provided with a blanking hole (243), a blanking pipe (43) is arranged between the blanking hole (243) and the circular plate (21), and the axes of the blanking hole (243), the blanking pipe (43) and the circular plate (21) are on the same straight line.

6. The tea cake compressing device for tea processing according to claim 2, characterized in that, The pressing assembly (30) further includes a lifting cylinder (33) arranged on the outer side of the pressing barrel (24), an installation plate (34) is arranged on the lifting end of the lifting cylinder (33), and the pressing cylinder (31) is installed on the installation plate (34).

7. The tea cake compressing device for tea processing according to claim 2, characterized in that, The pressing barrel (24) is connected with the base (10) through a supporting column (11).

8. The tea cake compressing device for tea processing according to claim 1, characterized in that, The base (10) is provided with a supporting leg (12), the supporting leg (12) is provided with a supporting plate (13), and the blanking cylinder (41) is arranged on the supporting plate (13).

9. The tea cake compressing device for tea processing according to claim 1, characterized in that, The base (10) is provided with a second through hole (14), the axis of the second through hole (14) is on the same straight line as the axis of the circular plate (21), and the telescopic rod of the blanking cylinder (41) passes through the second through hole (14).