Water inlet liquid level control linkage device of vacuum degassing container
By designing a linkage device for controlling the water level in the vacuum degassing container, and utilizing the mechanical linkage between the limiting component and the exhaust component, as well as sensor control, the problems of complex level control and low degassing efficiency in the existing technology are solved. This achieves synchronous control of the water level and exhaust, as well as automated water inlet and outlet, thereby improving the service life and degassing efficiency of the equipment.
Patent Information
- Application Number
- CN202521750724.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2035-08-18
AI Technical Summary
Existing degassing devices rely on a single liquid level sensor to control water intake or drainage, resulting in complex control logic, asynchronous air intake and exhaust with liquid level changes, low water medium utilization, and reduced service life of water pumps and impellers.
Design a liquid level control linkage device for a vacuum degassing container. Through the mechanical linkage of the limit component and the exhaust component, combined with the controller and sensor, synchronous control of liquid level and exhaust is achieved, and the water inlet and outlet operations are automated. Auxiliary components such as manual inlet valve, manual outlet valve, filter and check valve are added to improve the equipment's anti-interference capability.
It achieves synchronous control of liquid level and exhaust, reduces the delay of traditional electronic control, improves the degree of automation and degassing efficiency, and extends the service life of the equipment.
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Figure CN223453765U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of heat supply, especially relates to a vacuum degassing container water level control linkage device. BACKGROUND
[0002] In the heat supply process, the pipeline transports high-temperature and high-pressure water medium, and the water in the pipeline contains micro-bubbles due to the influence of factors such as pressure, temperature and water quality, which cannot be completely removed through the exhaust valve, and the micro-bubbles seriously damage the high-speed rotating pump blades, affecting the service life of the pump and the blades.
[0003] The existing degassing device relies on a single liquid level sensor to control water inlet or drainage, and has problems such as complex control logic, asynchronous change of air inlet and outlet and liquid level, and low utilization rate of water medium.
[0004] Therefore, it is urgent to design a vacuum degassing container water level control linkage device to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model discloses a vacuum degassing container water level control linkage device, and automatically links the air inlet and outlet, has simple structure, and improves the degassing efficiency.
[0006] To achieve the above object, the technical scheme of the utility model is as follows:
[0007] A vacuum degassing container water level control linkage device, comprising a tank body, a water inlet electric valve, an exhaust assembly, a limiting assembly and a drainage pump.
[0008] The limiting assembly comprises a low liquid level limiter, a high liquid level limiter, a low liquid level sensor and a limiting rod, the limiting rod is vertically fixedly arranged in the interior of the tank body, the low liquid level limiter is sleeved at the lower end of the limiting rod, the high liquid level limiter is sleeved at the upper end of the limiting rod, the low liquid level sensor is fixedly connected with the low liquid level limiter and is electrically connected with the water inlet electric valve and the drainage pump respectively.
[0009] The exhaust assembly comprises an exhaust linkage rod, a sliding block and an exhaust pipe, the exhaust pipe is communicated with the top of the tank body, the sliding block is slidably arranged in the interior of the exhaust pipe and is fixedly connected with the upper end of the exhaust linkage rod, and the lower end of the exhaust linkage rod is fixedly connected with the high liquid level limiter.
[0010] The tank body is communicated with the water inlet electric valve and the drainage pump.
[0011] Further, the limiting assembly further comprises a first limiting, a second limiting, a third limiting and a fourth limiting arranged in sequence from top to bottom and fixedly connected with the limiting rod, the first limiting and the second limiting are arranged on the upper and lower sides of the high liquid level limiter respectively, and the third limiting and the fourth limiting are arranged on the upper and lower sides of the low liquid level limiter respectively.
[0012] Further, the low liquid level limiter and the high liquid level limiter are both inductive floating balls.
[0013] Further, the drain pump is connected with the tank body through a hose.
[0014] Further, the water inlet manual valve is in communication with the water inlet electric valve, and the water outlet manual valve is in communication with the drain pump.
[0015] Further, a filter is arranged between the water inlet manual valve and the water inlet electric valve.
[0016] Further, a check valve is arranged between the water outlet manual valve and the drain pump.
[0017] Further, a controller is further included, an output end of the controller is electrically connected with the water inlet electric valve and the drain pump respectively, and an input end of the controller is electrically connected with the low liquid level sensor.
[0018] Further, a high liquid level sensor is further included, the high liquid level sensor is fixedly connected with the high liquid level limiter and electrically connected with the input end of the controller.
[0019] Further, a tank body fixing seat and a drain pump fixing seat are further included, the tank body fixing seat is fixedly arranged at the bottom of the tank body, and the drain pump fixing seat is fixedly arranged at the bottom of the drain pump.
[0020] The vacuum degassing container water inlet liquid level control linkage device has the following advantages:
[0021] 1. Mechanical linkage of the limiting assembly and the exhaust assembly realizes synchronous control of liquid level and exhaust, and avoids traditional electric control delay problems;
[0022] 2. The integrated controller, the high liquid level sensor and the low liquid level sensor realize automatic switching of water inlet and water outlet, reduce manual operation, and improve the degree of automation;
[0023] 3. The water inlet manual valve and the water outlet manual valve, the filter, the check valve and other auxiliary components are added, so that the anti-interference ability and the service life of the equipment are improved;
[0024] 4. The exhaust is controlled by using the linkage of liquid level change, so that the micro-bubbles are released under the best pressure condition, and the degassing efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is the three-dimensional structure schematic view of the water level control linkage device of the vacuum degassing container of the utility model;
[0026] Figure 2 It is the plane structure schematic view of the water level control linkage device of the vacuum degassing container of the utility model;
[0027] Figure 3 It is the partial structure schematic view of the water level control linkage device of the vacuum degassing container of the utility model.
[0028] Mark description in drawing:
[0029] 1, tank body;2, water inlet electric valve;3, exhaust assembly;301, exhaust linkage rod;302, exhaust pipe;4, limit assembly;401, low liquid level limiter;402, high liquid level limiter;403, limit rod;404, first limit;405, second limit;406, third limit;407, fourth limit;5, drain pump;6, hose;7, water inlet manual valve;8, water outlet manual valve;9, filter;10, check valve;11, tank body fixed seat;12, drain pump fixed seat;13, pressure sensor. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical scheme and advantage of the embodiments of the utility model more clear, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0031] Those skilled in the art can understand that although some embodiments herein include certain features included in other embodiments rather than other features, the combination of features of different embodiments means to be within the scope of the utility model and form different embodiments. For example, in the claims, any one of the claimed embodiments can be used in any combination.
[0032] The following will be described with reference to the accompanying drawings Figure 1 to the accompanying drawings Figure 3 A water level control linkage device of a vacuum degassing container is described.
[0033] As Figures 1-3As shown, a vacuum degassing container water level control linkage device includes a tank body 1, a water inlet electric valve 2, an exhaust assembly 3, a limiting assembly 4 and a drainage pump 5; the limiting assembly 4 includes a low liquid level limiter 401, a high liquid level limiter 402, a low liquid level sensor and a limiting rod 403, the limiting rod 403 is vertically fixedly arranged in the interior of the tank body 1, the low liquid level limiter 401 is sleeved on the lower end of the limiting rod 403, the high liquid level limiter 402 is sleeved on the upper end of the limiting rod 403, the low liquid level sensor is fixedly connected with the low liquid level limiter 401 and is electrically connected with the water inlet electric valve 2 and the drainage pump 5 respectively; the exhaust assembly 3 includes an exhaust linkage rod 301, a sliding block and an exhaust pipe 302, the exhaust pipe 302 is communicated with the top of the tank body 1, the sliding block is slidably arranged in the interior of the exhaust pipe 302 and is fixedly connected with the upper end of the exhaust linkage rod 301, the lower end of the exhaust linkage rod 301 is fixedly connected with the high liquid level limiter 402; wherein the tank body 1 is communicated with the water inlet electric valve 2 and the drainage pump 5.
[0034] Specifically, the tank body 1 is a sealed container, which is the main body for water medium degassing and temporary storage; the water inlet electric valve 2 is communicated with the water inlet end of the tank body 1 and is used for controlling the water medium to enter the tank body 1; the drainage pump 5 is communicated with the water outlet end of the tank body 1 and is used for discharging the degassed water medium; the limiting assembly 4 is used for detecting the liquid level change in the tank body 1 and outputting a control signal; the exhaust assembly 3 is linked with the limiting assembly 4 and controls the exhaust of the tank body 1 according to the liquid level change.
[0035] Specifically, the limiting rod 403 is vertically fixed in the interior of the tank body 1 and provides guidance for the low liquid level limiter 401 and the high liquid level limiter 402; the low liquid level limiter 401 is sleeved on the lower end of the limiting rod 403 and is used for detecting the low liquid level threshold of the water medium in the tank body 1; the high liquid level limiter 402 is sleeved on the upper end of the limiting rod 403 and is used for detecting the high liquid level threshold of the water medium in the tank body 1; the low liquid level sensor is electrically connected with the water inlet electric valve 2 and the drainage pump 5 and can trigger the water inlet or drainage action according to the signal of the low liquid level sensor. The exhaust pipe 302 is communicated with the top of the tank body 1 and is used for exhausting the gas in the tank body 1; the sliding block is slidably arranged in the interior of the exhaust pipe 302 and is used for controlling the on-off of the exhaust pipe 302; the lower end of the exhaust linkage rod 301 is fixedly connected with the high liquid level limiter 402 and the upper end is fixedly connected with the sliding block, when the high liquid level limiter 402 rises and falls with the liquid level, the sliding block can be driven to slide through the exhaust linkage rod 301, so as to realize the automatic opening and closing of the exhaust pipe 302.
[0036] Specifically, as shown in the accompanying drawings, Figure 3As shown, the limiting component 4 further comprises a first limiting 404, a second limiting 405, a third limiting 406 and a fourth limiting 407 arranged from top to bottom and fixedly connected with the limiting rod 403, the first limiting 404 and the second limiting 405 are arranged on the upper and lower sides of the high liquid level limiter 402 respectively, and the third limiting 406 and the fourth limiting 407 are arranged on the upper and lower sides of the low liquid level limiter 401 respectively.
[0037] Specifically, the first limiting 404 and the second limiting 405 are respectively located on the upper and lower sides of the high liquid level limiter 402, thereby limiting the movement range of the high liquid level limiter 402; and the third limiting 406 and the fourth limiting 407 are respectively located on the upper and lower sides of the low liquid level limiter 401, thereby limiting the movement range of the low liquid level limiter 401.
[0038] Specifically, as shown in Figures 1-3 , the low liquid level limiter 401 and the high liquid level limiter 402 both adopt inductive floating balls, which can float up and down along the limiting rod 403 with the change of liquid level, and have high inductive sensitivity. The drain pump 5 is connected with the tank 1 through the hose 6, thereby reducing the vibration transmission during the drainage process and improving the stability of the equipment.
[0039] Specifically, as shown in Figure 1 and Figure 2 , the water inlet liquid level control linkage device of the vacuum degassing container further comprises a water inlet manual valve 7 and a water outlet manual valve 8, the water inlet manual valve 7 is communicated with the water inlet electric valve 2, and the water outlet manual valve 8 is communicated with the drain pump 5, the water outlet manual valve 8 is in series communication with the drain pump 5, and the water inlet manual valve 7 and the water outlet manual valve 8 can be manually operated when the electric control fails, thereby improving the system redundancy.
[0040] Specifically, as shown in Figure 1 and Figure 2 , a filter 9 is arranged between the water inlet manual valve 7 and the water inlet electric valve 2, which is used for filtering impurities in water to avoid blocking the pipeline or damaging the components. A check valve 10 is arranged between the water outlet manual valve 8 and the drain pump 5, which prevents the water medium in the pipeline from flowing back into the tank 1, thereby ensuring the stability of the system pressure.
[0041] Specifically, the water inlet liquid level control linkage device of the vacuum degassing container further comprises a controller, the output end of the controller is electrically connected with the water inlet electric valve 2 and the drain pump 5 respectively, and the input end of the controller is electrically connected with the low liquid level sensor, the controller can receive the liquid level signal and automatically control the start and stop of the water inlet electric valve 2 and the drain pump 5.
[0042] Specifically, the water level control linkage device of the vacuum degassing container further comprises a high water level sensor, which is fixedly connected with the high water level limiter 402 and electrically connected with the input end of the controller. The high water level sensor cooperates with the low water level sensor to control the start and stop of the water inlet electric valve 2 and the drainage pump 5, thereby optimizing the degassing efficiency. The pressure sensor 13 is fixedly arranged at the top of the tank body 1 and electrically connected with the input end of the controller. The pressure sensor 13 can monitor the pressure in the tank body 1 in real time and feed back to the controller, thereby optimizing the degassing efficiency.
[0043] Specifically, the water level control linkage device of the vacuum degassing container further comprises an exhaust sensor and an alarm, wherein the exhaust sensor is connected with the input end of the controller, and the alarm is connected with the output end of the controller. The controller controls the opening and closing of the alarm after receiving and processing the signals of the pressure sensor 13 and the exhaust sensor, thereby improving the safety of the equipment. Preferably, the alarm is an audible and visual alarm.
[0044] Specifically, as shown in Figure 1 and Figure 2 , the water level control linkage device of the vacuum degassing container further comprises a tank fixing seat 11 and a drainage pump fixing seat 12. The tank fixing seat 11 is fixedly arranged at the bottom of the tank body 1, and the drainage pump fixing seat 12 is fixedly arranged at the bottom of the drainage pump 5, thereby enhancing the stability of the equipment installation.
[0045] Working principle: in the initial state, the water inlet manual valve 7 and the water outlet manual valve 8 are in the open state, the tank body 1 is empty or the liquid level is lower than the low liquid level limiter 401, the low liquid level sensor detects the low liquid level signal and transmits to the controller, the controller receives the low liquid level signal, controls the water inlet electric valve 2 to open and the drainage pump 5 to close, and the high temperature and pressure gas-containing water medium enters the tank body 1 in turn through the water inlet manual valve 7, the filter 9 and the water inlet electric valve 2. At the same time, since the initial pressure in the tank body 1 is low, the high liquid level limiter 402 (sensing float ball) is in the low position, the exhaust pipe 302 is in the open state, the micro-bubbles in the water medium are released under normal pressure, and as the water inlet continues, the liquid level in the tank body 1 rises, the low liquid level limiter 401 (sensing float ball) floats to above the third limit 406; when the liquid level reaches the high liquid level threshold, the high liquid level limiter 402 (sensing float ball) floats to below the first limit 404, the sliding block in the exhaust pipe 302 is driven to move up by the exhaust linkage rod 301, the exhaust pipe 302 is closed, the exhaust is stopped, the high liquid level sensor triggers the high liquid level signal, the controller receives it and controls the water inlet electric valve 2 to close and the drainage pump 5 to start. The degassed water medium is discharged to the external pipeline through the hose 6, the drainage pump 5, the check valve 10 and the water outlet manual valve 8. During the liquid level lowering process, the high liquid level limiter 402 sinks, and the exhaust pipe 302 reopens; when the liquid level drops to the fourth limit 407, the low liquid level sensor triggers the water inlet again, and the above-mentioned cycle is repeated. When the pressure sensor 13 detects that the pressure in the tank body 1 is too large and the exhaust sensor detects that the exhaust pipe 302 is in the closed state, the alarm is triggered, and the water inlet manual valve 7 and the water outlet manual valve 8 are manually closed for maintenance of the device.
[0046] Obviously, the above embodiments of the utility model are only examples for clearly explaining the utility model, and are not limited to the embodiments of the utility model. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments are not enumerated. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model claims.
Claims
1. A vacuum degassing vessel water fill level control linkage characterized by, The tank body, the water inlet electric valve, the exhaust assembly, the limiting assembly and the drainage pump are included. The limiting assembly includes a low liquid level limiter, a high liquid level limiter, a low liquid level sensor and a limiting rod. The exhaust assembly includes an exhaust linkage rod, a sliding block and an exhaust pipe. The tank body is connected with the water inlet electric valve and the drainage pump.
2. The vacuum degassing vessel water inlet level control linkage of claim 1, wherein, The limiting assembly further includes a first limiting, a second limiting, a third limiting and a fourth limiting which are sequentially arranged from top to bottom and fixedly connected with the limiting rod.
3. The vacuum degassing vessel water inlet level control linkage of claim 2, wherein, The low liquid level limiter and the high liquid level limiter are both inductive floating balls.
4. The vacuum degassing vessel water inlet level control linkage of claim 1, wherein, The drainage pump is connected with the tank body through a hose.
5. The vacuum degassing vessel water fill level control linkage of claim 1, wherein, The water inlet manual valve is connected with the water inlet electric valve, and the water outlet manual valve is connected with the drainage pump.
6. The vacuum degassing vessel water fill level control linkage of claim 5, wherein, A filter is arranged between the water inlet manual valve and the water inlet electric valve.
7. The vacuum degassing vessel water inlet level control linkage of claim 5, wherein, A check valve is arranged between the water outlet manual valve and the drainage pump.
8. The vacuum degassing vessel water inlet level control linkage of claim 1, wherein, A controller is further included, and the output of the controller is electrically connected with the water inlet electric valve and the drainage pump.
9. The vacuum degassing vessel water inlet level control linkage of claim 8, wherein, A high liquid level sensor is further included, and the high liquid level sensor is fixedly connected with the high liquid level limiter and electrically connected with the input of the controller.
10. The vacuum degassing vessel water fill level control linkage of claim 1, wherein, A tank body fixing seat and a drainage pump fixing seat are further included, and the tank body fixing seat is fixedly arranged at the bottom of the tank body, and the drainage pump fixing seat is fixedly arranged at the bottom of the drainage pump.