Textile auxiliary proportioning device
By introducing components such as hydraulic cylinders, motors, weight sensors and metering pumps into the textile auxiliary agent proportioning device, and combining them with controllers to achieve precise proportioning and automated control of the auxiliary agents, the problems of poor compatibility of existing devices with new auxiliary agents and insufficient intelligence are solved, thereby improving production efficiency and automation level.
Patent Information
- Application Number
- CN202422872405.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing textile auxiliary agent proportioning devices are not able to effectively accommodate new or special auxiliaries and lack intelligent and automated control.
It uses components such as hydraulic cylinders, motors, weight sensors and metering pumps, combined with controllers to achieve precise control of additive ratios and automated operations. The hydraulic cylinder pushes the additives, the motor stirs, the metering pump controls the flow, and the weight sensor monitors in real time to achieve intelligent management.
It achieves precise proportioning of different textile auxiliaries, reduces manual errors, improves work efficiency and automation, and reduces the complexity of production management.
Smart Images

Figure CN223454188U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile auxiliary agent proportioning technical field, concretely to a textile auxiliary agent proportioning device. BACKGROUND
[0002] The textile industry, as one of the traditional manufacturing pillars, plays an important role in the global economy. It involves fiber production, spinning, weaving, printing and dyeing, finishing and other links, providing people with a wide variety of textiles, covering clothing, home goods, industrial cloth and many other fields. Textiles not only meet people's daily clothing and living needs, but also play an indispensable role in the fields of industry, medicine and military. Textile auxiliaries, as an important auxiliary material in the production process of textiles, can endow textiles with various special properties such as softness, wrinkle resistance, water resistance, antibacterial property, etc., thereby improving the added value and market competitiveness of textiles. At the same time, with the continuous innovation and development of textile technology, the application of new fiber materials and the increasingly stringent environmental protection requirements, higher requirements are put forward for the types and properties of textile auxiliaries. This has prompted the textile auxiliary industry to continuously increase research and development investment, launch more high-performance and environmentally friendly textile auxiliary products, thereby driving the growth of demand for textile auxiliary proportioning devices.
[0003] The existing defects are: the existing proportioning device is often optimized only for specific types or several common textile auxiliaries, and has poor compatibility for new or special properties of auxiliaries;
[0004] Patent document CN220657278U discloses a dyeing auxiliary proportioning device for textile printing and dyeing, and the protected right item is "a dustproof barrel, a feed inlet is arranged at the top end of the dustproof barrel, a proportioning barrel is connected in the inner cavity of the dustproof barrel, a feed pipe is arranged at the bottom end of the feed inlet and penetrates into the inner cavity of the proportioning barrel, the proportioning barrel is connected with the inner wall of the dustproof barrel through a connecting mechanism, the connecting mechanism is used for driving the proportioning barrel to reciprocate in the inner cavity of the dustproof barrel, and the connecting mechanism comprises a driving assembly and a reset assembly. The utility model sets up the connecting mechanism, so that when various dyeing auxiliaries such as solid and liquid are fed into the proportioning barrel, the driving rotating motor is driven to rotate, the proportioning barrel is continuously driven to reciprocate up and down in the inner cavity of the dustproof barrel under the action of the spring, so that the solid dyeing auxiliary cannot sink to the bottom of the proportioning barrel and cannot be fully mixed with the liquid dyeing auxiliary, and the proportioning quality of the proportioning barrel is effectively improved";
[0005] The patent document CN211216291U discloses a textile auxiliary agent proportioning and stirring device, and the protected right item is "including a box body and two sliding blocks, the bottom of the box body is provided with supporting legs, the top end of the box body is fixedly connected with a partition plate, the upper surface of the partition plate is fixedly connected with a U-shaped support, the top inner wall of the U-shaped support is fixedly connected with a motor, the output shaft of the motor is fixedly connected with an oval gear, and the left and right sides of the oval gear are engaged with gears. The textile auxiliary agent proportioning and stirring device is provided with an oval gear, which drives the two gears to rotate and simultaneously pushes the gears to move left and right outward, the two gears drive the rotating shaft to rotate and simultaneously enable the rotating shaft to move left and right, the stirring area of the stirring rod is increased, the stirring efficiency is improved, and when the rotating shaft is pushed to the farthest position, the stirring vertical rod just contacts the inner wall of the stirring box, which prevents the stirring material from being adsorbed on the inner wall and plays a cleaning role on the inner wall of the stirring box, and the working efficiency can be effectively improved".
[0006] In summary, the above patent cannot realize the functions of reasonable control of auxiliary agent proportioning and intelligent control device.
[0007] Therefore, the present application provides a textile auxiliary agent proportioning device. Practical new type content
[0008] The purpose of the present application is to provide a textile auxiliary agent proportioning device to solve the problems in the background art.
[0009] To achieve the above purpose, the present application provides the following technical scheme: a textile auxiliary agent proportioning device, comprising a box body, a filter box, a hydraulic cylinder and a motor, a hydraulic cylinder is fixedly installed on the right side of the inner wall of the box body, a filter box is fixedly installed on the top of the outer wall of the hydraulic cylinder, a motor is fixedly installed on the bottom of the outer wall of the box body, and the filter box is fixedly installed on the top of the inner wall of the box body.
[0010] A feed inlet is fixedly installed on the top center of the outer wall of the box body, a filter box is fixedly connected to the bottom of the outer wall of the feed inlet through bolts, a filter screen is fixedly installed on the bottom of the outer wall of the filter box, a handle is fixedly installed on the left side of the outer wall of the filter screen, and a vibrator is fixedly installed on the bottom center of the inner wall of the filter screen.
[0011] Preferably, the output end of the hydraulic cylinder is fixedly installed with a push plate, the hydraulic cylinder is powered by a hydraulic system, a weighing plate is fixedly installed on the bottom of the outer wall of the hydraulic cylinder, a weight sensor is fixedly installed at the center of the bottom of the outer wall of the weighing plate, and the weight sensor can measure the weight of the auxiliary agent in real time.
[0012] Preferably, a rotating shaft is fixedly installed at the output end of the motor, the motor provides power for the operation of the whole device, the rotating shaft is driven by a belt, and stirring blades are fixedly installed on the outer diameter of the rotating shaft.
[0013] Preferably, the first pipeline is fixedly installed at the opening at the lower left side of the outer wall of the box body, a water tank is fixedly installed at the bottom end of the outer wall of the first pipeline, and a valve is fixedly installed at the front of the outer wall of the first pipeline.
[0014] The second pipeline is fixedly connected at the opening at the lower right side of the outer wall of the box body, the bottom end of the outer wall of the second pipeline is fixedly connected at the opening at the top of the outer wall of the additive tank, a metering pump is fixedly installed at the outer wall of the second pipeline, and the metering pump controls the amount of additive flowing into the additive tank through the second pipeline.
[0015] Preferably, supports are fixedly installed at the four corners of the bottom of the outer wall of the box body, and shock pads are fixedly installed at the bottom of the outer wall of the supports.
[0016] Preferably, slide rails are fixedly installed at the front and rear inner walls of the opening of the right side wall of the box body, and the slide rails are connected with the filter screen through sliding.
[0017] Preferably, a controller is fixedly connected with the controller through a data line at the top left side of the outer wall of the box body, the controller is connected with the weight sensor, the motor, the hydraulic cylinder and the metering pump through remote control, first and second water pumps are fixedly installed at the outer walls of the first and second pipelines respectively, and the first and second water pumps are connected with the controller through data lines.
[0018] Compared with the prior art, the utility model has the advantages that:
[0019] 1. The utility model discloses a metering pump and a weight sensor are installed, realizing the function of reasonably controlling additive proportioning, solving the problem of large error of manual operation and accurate control of small flow additive conveying.
[0020] 2. The utility model discloses a controller is installed, realizing the function of intelligent control device, solving the problem of lack of automation of many devices at present, reducing the difficulty and complexity of production management, and the device has higher working efficiency. DRAWINGS
[0021] Figure 1 It is the box body internal structure schematic view of the utility model;
[0022] Figure 2 It is the metering pump structure schematic view of the utility model;
[0023] Figure 3 It is the box body front structure schematic view of the utility model.
[0024] In the figure: 1, box; 2, feed inlet; 3, filter box; 4, filter screen; 5, vibrator; 6, handle; 7, hydraulic cylinder; 8, push plate; 9, weighing plate; 10, weight sensor; 11, motor; 12, rotating shaft; 13, stirring blade; 14, support; 15, controller; 16, first water pump; 17, water tank; 18, second water pump; 19, auxiliary agent tank; 20, slide rail; 21, first pipeline; 22, second pipeline; 23, valve; 24, metering pump; 25, shock pad. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] Please refer to Figure 1 , Figure 2 and Figure 3The utility model provides a kind of embodiment: a textile auxiliary agent proportioning device, including box 1, filter box 3, hydraulic cylinder 7 and motor 11, hydraulic cylinder 7 is fixedly installed in box 1 inner wall right side middle part, filter box 3 is fixedly installed on the top of the outer wall of hydraulic cylinder 7, motor 11 is fixedly installed on the bottom of the outer wall of box 1, filter box 3 is fixedly installed on the top of the inner wall of box 1;Feeding inlet 2 is fixedly installed in the top center of the outer wall of box 1, filter box 3 is fixedly connected by bolt on the bottom of the outer wall of feeding inlet 2, filter screen 4 is fixedly installed on the bottom of the outer wall of filter box 3, handle 6 is fixedly installed on the left side of the outer wall of filter screen 4, vibrator 5 is fixedly installed in the bottom center of the inner wall of filter screen 4;The output end of hydraulic cylinder 7 is fixedly installed with push plate 8, hydraulic cylinder 7 is powered by hydraulic system, weighing plate 9 is fixedly installed on the bottom of the outer wall of hydraulic cylinder 7, weight sensor 10 is fixedly installed at the bottom center of the outer wall of weighing plate 9, and weight sensor 10 can measure the weight of auxiliary agent in real time;Motor 11 output end is fixedly installed with rotating shaft 12, and motor 11 provides power for the operation of the whole device, rotating shaft 12 is driven by belt, and stirring blade 13 is fixedly installed on the outer diameter of rotating shaft 12;
[0029] Specifically, the pushing pressure and speed of the hydraulic cylinder 7 are set by the controller 15 to adapt to the viscosity and fluidity of the softener raw material, the target weight value of the weight sensor 10 is set, the rotating speed of the motor 11 is set, and the flow parameter of the metering pump 24 is set.
[0030] The silicone softener raw material is poured into the box 1 of the device from the feeding inlet 2, and the raw material is filtered through the filter screen 4 of the filter box 3 to remove possible impurities. The vibrator 5 is turned on to assist the raw material to pass through the filter screen smoothly. When the weight sensor 10 detects that the weight of the raw material reaches the set target weight value of 500g, the controller 15 controls the hydraulic cylinder 7 to start, and the push plate 8 pushes the raw material to the mixing area at the bottom of the box 1. At the same time, the first water pump 16 is started by the controller 15 to extract deionized water from the water tank 17, and the deionized water is mixed with the softener raw material in the box 1 at a set flow rate of 30ml / min through the first pipeline 21. The stirring blade 13 on the rotating shaft 12 is rotated at a speed of 1000rpm by the motor 11 to fully stir and mix the softener raw material and the deionized water. The stirring time is set to 10 minutes. After uniform mixing, the controller 15 starts the second water pump 18 and the metering pump 24 to deliver the proportioned softener solution to the auxiliary agent tank 19 for storage and standby use.
[0031] Please refer to Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: a kind of textile auxiliary proportioning device, first pipeline 21 is fixedly installed in the opening of the left lower side of box 1 outer wall, water tank 17 is fixedly installed in the bottom of first pipeline 21 outer wall, valve 23 is fixedly installed in the front of first pipeline 21 outer wall;Second pipeline 22 is fixedly connected with the opening of the right lower side of box 1 outer wall, second pipeline 22 outer wall bottom end is fixedly connected in the outer wall top opening of auxiliary agent tank 19, metering pump 24 is fixedly installed in the outer wall of second pipeline 22, and metering pump 24 controls the amount of auxiliary agent flowing into auxiliary agent tank 19 by second pipeline 22;The bracket 14 is fixedly installed in the bottom of the four corners of box 1 outer wall, and shock pad 25 is fixedly installed in the bottom of the outer wall of bracket 14;The front and rear inner walls of the opening of the right side wall of box 1 are fixedly installed with slide rail 20, and slide rail 20 is connected with filter screen 4 by sliding;Controller 15 is fixedly connected with the left side of the top of the outer wall of box 1 by data line, and controller 15 is connected with weight sensor 10, motor 11, hydraulic cylinder 7 and metering pump 24 by remote control, first water pump 16 and second water pump 18 are fixedly installed in the outer wall of first pipeline 21 and second pipeline 22 respectively, and first water pump 16 and second water pump 18 are connected with controller 15 by data line;
[0032] Specifically, the push pressure and speed of the hydraulic cylinder 7 are adjusted, the push pressure is set to 0.4MPa and the push speed is set to 15mm / s according to the viscosity and flowability characteristics of the antistatic agent raw material, the target weight value of the weight sensor 10 is set to 400g and the flow parameter of the metering pump 24 is set to 40ml / min, and the rotation speed of the motor 11 is adjusted to 800rpm according to the mixing requirements, to ensure that the antistatic agent raw material and the organic solvent are fully mixed, and the flow parameter of the metering pump 24 on the second pipeline 22 is set, and the output flow of the antistatic agent solution is determined to be 25ml / min according to the subsequent process requirements.
[0033] The cationic antistatic agent raw material is slowly poured into the box 1 from the feed port 2, and the raw material is filtered by the filter box 3 and monitored in real time by the weight sensor 10. When the set target weight value of 400g is reached, the hydraulic cylinder 7 is started to push the antistatic agent to the mixing area, the motor 11 drives the stirring blade 13 to rotate at a speed of 800rpm to stir and mix the antistatic agent and the organic solvent, and the stirring time is set to 12 minutes to make the antistatic agent fully dissolved in the organic solvent. After mixing evenly, the well-proportioned antistatic agent solution is delivered to the auxiliary agent tank 19 through the metering pump 24 on the second pipeline 22 at a flow rate of 25ml / min, and is used for antistatic treatment of chemical fiber fabrics.
[0034] The working principle is that the textile auxiliary agent enters the filter box 3 from the feeding port 2, is filtered through the filter screen 4, falls on the weighing plate 9 under the action of the vibrator 5, the weight sensor 10 measures the weight of the auxiliary agent in real time and transmits the data to the controller 15, when the preset weight value is reached, the hydraulic cylinder 7 pushes the push plate 8 to push the auxiliary agent to the next link, the auxiliary agent is mixed under the action of the rotating shaft 12 and the stirring blade 13, at the same time, the water in the first pipeline 21 is added in a certain proportion under the action of the first water pump 16 to dilute or assist mixing, the mixed auxiliary agent flows into the auxiliary agent box 19 through the second pipeline 22 under the action of the second water pump 18 and the metering pump 24, is stored, and the proportioning process of the textile auxiliary agent is completed.
[0035] It is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims instead of the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A textile auxiliary proportioning device, characterized in that: Including box (1), filter box (3), hydraulic cylinder (7) and motor (11), the inner wall right side middle part of the box (1) is fixedly installed with the hydraulic cylinder (7), the outer wall top of the hydraulic cylinder (7) is fixedly installed with the filter box (3), the outer wall bottom of the box (1) is fixedly installed with the motor (11), the outer wall top of the filter box (3) is fixedly installed on the inner wall top of the box (1); The top center of the outer wall of the box (1) is fixedly installed with a feed inlet (2), the outer wall bottom of the feed inlet (2) is fixedly connected with the filter box (3), the outer wall bottom of the filter box (3) is fixedly installed with a filter screen (4), the outer wall left side of the filter screen (4) is fixedly installed with a handle (6), and the inner wall bottom center of the filter screen (4) is fixedly installed with a vibrator (5).
2. The textile auxiliary proportioning device according to claim 1, characterized in that: The output end of the hydraulic cylinder (7) is fixedly installed with a push plate (8), the hydraulic cylinder (7) is powered by a hydraulic system, the outer wall bottom of the hydraulic cylinder (7) is fixedly installed with a weighing plate (9), and the outer wall bottom center of the weighing plate (9) is fixedly installed with a weight sensor (10), which can measure the weight of the auxiliary agent in real time.
3. The textile auxiliary proportioning device according to claim 1, characterized in that: The output end of the motor (11) is fixedly installed with a rotating shaft (12), the motor (11) provides power for the operation of the whole device, the rotating shaft (12) is driven by a belt, and the outer diameter of the rotating shaft (12) is fixedly installed with stirring blades (13).
4. The textile auxiliary proportioning device according to claim 1, characterized in that: The left lower opening of the outer wall of the box (1) is fixedly installed with a first pipeline (21), the bottom end of the outer wall of the first pipeline (21) is fixedly installed with a water tank (17), and the front surface of the outer wall of the first pipeline (21) is fixedly installed with a valve (23). The right lower opening of the outer wall of the box (1) is fixedly connected with a second pipeline (22), the bottom end of the outer wall of the second pipeline (22) is fixedly connected to the top opening of the outer wall of the auxiliary agent tank (19), and the outer wall of the second pipeline (22) is fixedly installed with a metering pump (24), which controls the amount of auxiliary agent flowing into the auxiliary agent tank (19) through the second pipeline (22).
5. The textile auxiliary proportioning device according to claim 1, characterized in that: The bottom corners of the outer wall of the box (1) are fixedly installed with supports (14), and the bottom of the outer wall of the support (14) is fixedly installed with a shock pad (25).
6. The textile agent proportioning device according to claim 1, characterized in that: The front and rear inner walls of the opening of the right side wall of the box (1) are fixedly installed with sliding rails (20), and the sliding rails (20) and the filter screen (4) are connected through sliding connection.
7. The textile agent proportioning device according to claim 1, characterized in that: The top left side of the outer wall of the box (1) is fixedly connected with a controller (15) through a data line, the controller (15) is connected with the weight sensor (10), the motor (11), the hydraulic cylinder (7) and the metering pump (24) through remote control, and the first water pump (16) and the second water pump (18) are fixedly installed on the outer walls of the first pipeline (21) and the second pipeline (22) respectively, and the first water pump (16) and the second water pump (18) are connected with the controller (15) through a data line.
Citation Information
Patent Citations
Textile auxiliary proportioning and stirring device
CN211216291U
Dyeing assistant proportioning device for textile printing and dyeing
CN220657278U