Surfactant reactor

Abstract

The utility model discloses a surfactant reactor which comprises a reactor body, the top of the reactor body is provided with a feed pipe and a steam discharge pipe, one side of the top and one side of the bottom of the reactor body are respectively provided with a heat exchange water inlet pipe and a heat exchange water outlet pipe, and one side of the reactor body is provided with a water replenishing and descaling mechanism. A stirring mechanism is arranged in the reactor body, the water replenishing and descaling mechanism comprises a water replenishing pipe, and the bottom end of the water replenishing pipe is fixedly connected with a water pump. According to the surfactant reactor, an anti-scaling agent is added into the agent mixing barrel through the agent adding opening, then the switch valves at the bottom are opened, so that part of cooling water flows into the agent mixing barrel, the cooling water flows to push the agent mixing frame to rotate, the cooling water and the anti-scaling agent are mixed, and then the two switch valves are opened at the same time; and cooling water flushes the mixed solution into the water supplementing pipe and is introduced into the interlayer, so that internal scale is removed, and the heat exchange effect is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to reactor technical field, concretely is a surface active agent reactor. BACKGROUND

[0002] The surface active agent is also called interface active agent, is the compound that can make the surface tension or interface tension of two liquid, liquid - gas, liquid - solid reduce obviously, needs using the reactor to carry out the stirring reaction to the raw material in the production, in the prior art, the reactor interlayer utilizes cooling water to carry out the heat exchange, can make the water scale in the pipe and interlayer inner wall, makes the heat exchange effect not ideal enough.

[0003] For example patent publication number CN219072938U, specifically is a surface active agent reactor, including reactor interlayer body, motor and feeding pipe, the outside four quarters of reactor interlayer body are all fixedly connected with fixed frame, the bottom of reactor interlayer body is connected with reaction material pipeline, the left side upper side of reactor interlayer body is connected with steam inlet, the bottom side front of reactor interlayer body is connected with condensed water outlet, the right side of reactor interlayer body is fixedly connected with liquid level meter, the top of reactor interlayer body another side is fixedly connected with thermometer fixed sleeve frame, the inside of reactor interlayer body is equipped with heat exchange structure, in this utility model, the heat exchanger in the inside is contacted with surface active agent raw material more comprehensively, and the heat generated to surface active agent is rapidly absorbed, prevents the reactor interlayer body from not absorbing the excess heat rapidly, maintains the production efficiency of surface active agent, just exists this reactor interlayer utilizes cooling water to carry out the heat exchange, can make the water scale in the pipe and interlayer inner wall, makes the heat exchange effect not ideal enough. UTILITY MODEL CONTENTS

[0004] In view of the defects of the prior art, the utility model provides a surface active agent reactor, solves the problem that the reactor interlayer utilizes cooling water to carry out the heat exchange, can make the water scale in the pipe and interlayer inner wall, makes the heat exchange effect not ideal enough.

[0005] To realize above -mentioned purpose, the utility model discloses the following technical scheme to be realized: a surface active agent reactor, including reactor body, the top of reactor body is equipped with feeding pipe and steam exhaust pipe, the top and the one side of bottom of reactor body are equipped with heat exchange inlet pipe and heat exchange outlet pipe respectively, one side of reactor body is equipped with water replenishing and descaling mechanism, the inside of reactor body is equipped with stirring mechanism;

[0006] The water replenishing and descaling mechanism comprises a water replenishing pipe, a water pump fixedly connected to the bottom end of the water replenishing pipe, a fixed shell fixedly connected to the water replenishing pipe, a medicine mixing cylinder fixedly connected to one side of the bottom of the fixed shell, a medicine adding opening arranged on one side of the medicine mixing cylinder, connecting pipes arranged on the top and the bottom of the medicine mixing cylinder, on-off valves arranged on the two connecting pipes, a driving shaft rotatably connected to the inside of the fixed shell, an installation seat fixedly connected to one end of the driving shaft, a plurality of paddle blades fixedly connected to the installation seat, a driving bevel gear fixedly connected to the other end of the driving shaft, a driven bevel gear arranged on one side of the driving bevel gear, a driven shaft fixedly connected to the end of the driven bevel gear, and a medicine mixing frame fixedly connected to the bottom end of the driven shaft.

[0007] Preferably, one end of the water replenishing pipe is connected to the interlayer inside the reactor body, the other end of the water replenishing pipe is connected to the water outlet end of the water pump, and the water inlet end of the water pump is connected to the water source, so that the interlayer inside the reactor body can be replenished with water by the water pump and the water replenishing pipe.

[0008] Preferably, one end of each of the two connecting pipes is connected to the top and the bottom of the medicine mixing cylinder respectively, and the other end of each of the two connecting pipes is connected to the water replenishing pipe, so that the medicine mixing cylinder can be connected to the water replenishing pipe through the connecting pipes.

[0009] Preferably, the driving shaft and the driven shaft are rotatably connected to the inner wall of the fixed shell, and the bottom end of the driven shaft penetrates through the fixed shell and partially extends into the inside of the medicine mixing cylinder, so that the driving shaft and the driven shaft can rotate.

[0010] Preferably, an opening is formed in one end of the fixed shell, and the end portions of the plurality of paddle blades penetrate through the fixed shell and the opening and partially extend into the inside of the water replenishing pipe, so that the paddle blades can be pushed to rotate when the water in the water replenishing pipe flows.

[0011] Preferably, the driving bevel gear is engaged with the driven bevel gear, and the end portion of the driving shaft is in transmission connection with the driven shaft through the driving bevel gear and the driven bevel gear, so that the driving shaft can drive the driven shaft to rotate.

[0012] Preferably, the stirring mechanism comprises a stirring shaft and an annular toothed rail, a driving motor is fixedly connected to the top end of the stirring shaft, a plurality of fixed stirring frames are fixedly connected to the stirring shaft, a plurality of movable stirring frames are rotatably connected to the stirring shaft, driving gears are fixedly connected to the end portions of the plurality of movable stirring frames, and the driving gears are engaged with the annular toothed rail, so that the raw materials can be fully stirred and the stirring effect is improved.

[0013] The utility model provides a kind of surfactant reactor. Compared with prior art, the following beneficial effects are achieved:

[0014] 1. The surfactant reactor, by adding a dosing opening to the inside of the mixed medicine cylinder, opening the bottom switch valve, part of the cooling water flows into the inside of the mixed medicine cylinder, the cooling water flow drives the mixed medicine frame to rotate, mixes the cooling water with the descaling agent, and then opens the two switch valves at the same time, the cooling water flushes the mixed solution into the water replenishing pipe and into the interlayer, and removes the internal scale, effectively improving the heat exchange effect.

[0015] 2. The surfactant reactor drives the fixed stirring frame and the movable stirring frame to revolve, stirs the raw materials, and in the process, the drive gear rolls along the ring gear track, the drive gear rolls to drive the movable stirring frame to rotate, so that the movable stirring frame stirs the upper layer of raw materials downward, so that the raw materials can be fully mixed, and the stirring effect is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the overall structure schematic diagram of the utility model;

[0017] Figure 2 It is the water replenishing and descaling mechanism structure schematic diagram of the utility model;

[0018] Figure 3 It is the fixed shell internal structure schematic diagram of the utility model;

[0019] Figure 4 It is the stirring mechanism structure schematic diagram of the utility model.

[0020] In the drawing: 1, reactor body; 2, water replenishing and descaling mechanism; 201, water replenishing pipe; 202, water pump; 203, fixed shell; 204, mixed medicine cylinder; 205, dosing opening; 206, connecting pipe; 207, switch valve; 208, drive shaft; 209, mounting seat; 210, paddle; 211, driving bevel gear; 212, driven bevel gear; 213, driven shaft; 214, mixed medicine frame; 3, feeding pipe; 4, stirring mechanism; 401, stirring shaft; 402, fixed stirring frame; 403, drive motor; 404, ring gear track; 405, movable stirring frame; 406, drive gear; 5, heat exchange water inlet pipe; 6, heat exchange water outlet pipe. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0022] Please refer to Figures 1-3The utility model provides a technical scheme: a surfactant reactor, including reactor body 1, reactor body 1 top is equipped with feeding pipe 3 and steam exhaust pipe, and the one side of reactor body 1 top and bottom is equipped with heat exchange inlet pipe 5 and heat exchange outlet pipe 6 respectively, and the one side of reactor body 1 is equipped with water replenishing and descaling mechanism 2, and the inside of reactor body 1 is equipped with stirring mechanism 4, can replenish the cooling water of the interlayer in the inside of reactor body 1 through water replenishing and descaling mechanism 2, mixes the water for supplementing and descaling agent simultaneously and passes into the interlayer inside, removes the internal incrustation, effectively improves the heat exchange effect.

[0023] Water replenishing and descaling mechanism 2 includes water replenishing pipe 201, is fixedly connected with water pump 202 at water replenishing pipe 201 bottom end, and the interlayer in the inside of reactor body 1 is connected with one end of water replenishing pipe 201, and the other end of water replenishing pipe 201 is connected with the water outlet end of water pump 202, and the water inlet end of water pump 202 is connected with water source, so that the interlayer in the inside of reactor body 1 can be replenished with water by water pump 202 and water replenishing pipe 201, and fixedly connected with fixed shell 203 on water replenishing pipe 201, and fixedly connected with mixing medicine cylinder 204 on one side of fixed shell 203 bottom, and equipped with dosing port 205 on one side of mixing medicine cylinder 204, and equipped with connecting pipe 206 on the top and bottom of mixing medicine cylinder 204, and the top and bottom of two connecting pipes 206 are connected with mixing medicine cylinder 204 respectively, and the other end of two connecting pipes 206 is connected with water replenishing pipe 201, so that mixing medicine cylinder 204 can be connected with water replenishing pipe 201 through connecting pipe 206, and equipped with switch valve 207 on two connecting pipes 206, can control the communication of mixing medicine cylinder 204 and water replenishing pipe 201, and driving shaft 208 is rotatably connected in the inside of fixed shell 203, and fixedly connected with mounting seat 209 on one end of driving shaft 208, and fixedly connected with a plurality of paddles 210 on mounting seat 209, and one end of fixed shell 203 is provided with opening, and the end of a plurality of paddles 210 penetrates fixed shell 203 and opening and partially extends into the inside of water replenishing pipe 201, so that the water in water replenishing pipe 201 can push paddle 210 to rotate when flowing, and fixedly connected with driving bevel gear 211 on the other end of driving shaft 208, and equipped with driven bevel gear 212 on one side of driving bevel gear 211, and fixedly connected with driven shaft 213 on the end of driven bevel gear 212, and driving shaft 208 and driven shaft 213 are rotatably connected with the inner wall of fixed shell 203, and the bottom end of driven shaft 213 penetrates fixed shell 203 and partially extends into the inside of mixing medicine cylinder 204, so that driving shaft 208 and driven shaft 213 can rotate, and fixedly connected with mixing medicine rack 214 on the bottom end of driven shaft 213, and driving bevel gear 211 is engaged with driven bevel gear 212, and the end of driving shaft 208 is drivingly connected with driven shaft 213 through driving bevel gear 211 and driven bevel gear 212, so that driving shaft 208 can drive driven shaft 213 to rotate, thereby can drive mixing medicine rack 214 to rotate and mix medicine.

[0024] Please refer to Figure 1And Figure 4 The stirring mechanism 4 comprises a stirring shaft 401 and an annular tooth track 404 fixedly installed on the top inner wall of the reactor body 1, so as to guide the driving gear 406, the top end of the stirring shaft 401 is fixedly connected with a driving motor 403, a plurality of fixed stirring frames 402 are fixedly connected on the stirring shaft 401, a plurality of movable stirring frames 405 are rotatably connected on the stirring shaft 401, the end of each movable stirring frame 405 is fixedly connected with a driving gear 406, the driving gear 406 is engaged with the annular tooth track 404, the stirring shaft 401 can be driven to rotate by the driving motor 403, the rotation of the stirring shaft 401 drives the fixed stirring frame 402 and the movable stirring frame 405 to revolve, so as to stir the raw materials, and in the process, the driving gear 406 rolls along the annular tooth track 404, the rolling of the driving gear 406 drives the movable stirring frame 405 to rotate, so that the movable stirring frame 405 stirs the upper layer of raw materials, so that the raw materials can be fully mixed, and the stirring effect is improved.

[0025] When working, the water pump 202 introduces cooling water into the inside of the water supplement pipe 201 to supplement the cooling water in the interlayer of the reactor body 1, then the dosing opening 205 is opened to add the descaling agent into the inside of the mixing cylinder 204, then the bottom switch valve 207 is opened, so that part of the cooling water flows into the inside of the mixing cylinder 204, then the bottom switch valve 207 is closed, the flow of the cooling water drives the paddle 210 to rotate, the rotation of the paddle 210 drives the driving shaft 208 to rotate, the rotation of the driving shaft 208 drives the driving bevel gear 211 to rotate, the rotation of the driving bevel gear 211 drives the driven bevel gear 212 to rotate, the rotation of the driven bevel gear 212 drives the driven shaft 213 to rotate, the rotation of the driven shaft 213 drives the mixing frame 214 to rotate, so as to mix the cooling water and the descaling agent, then the two switch valves 207 are opened at the same time, the cooling water flushes the mixed solution into the inside of the water supplement pipe 201 and into the interlayer to remove the internal scale, so as to effectively improve the heat exchange effect.

[0026] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by those skilled in the art.

Claims

1. A surfactant reactor comprising a reactor body (1), characterised in that: The reactor body (1) top is equipped with feeding pipe (3) and steam exhaust pipe, the reactor body (1) top and bottom side are equipped with heat exchange inlet pipe (5) and heat exchange outlet pipe (6) respectively, one side of the reactor body (1) is equipped with water replenishing and descaling mechanism (2), the reactor body (1) inside is equipped with stirring mechanism (4); The water replenishing and descaling mechanism (2) includes water replenishing pipe (201), the water replenishing pipe (201) bottom end is fixedly connected with water pump (202), the water replenishing pipe (201) is fixedly connected with fixed shell (203), one side of the fixed shell (203) bottom is fixedly connected with mixed medicine cylinder (204), one side of the mixed medicine cylinder (204) is equipped with dosing opening (205), the mixed medicine cylinder (204) top and bottom are equipped with connecting pipe (206), both the connecting pipe (206) are equipped with on-off valve (207), the fixed shell (203) inside is rotatably connected with driving shaft (208), one end of the driving shaft (208) is fixedly connected with mounting seat (209), the mounting seat (209) is fixedly connected with multiple paddles (210), the other end of the driving shaft (208) is fixedly connected with driving bevel gear (211), one side of the driving bevel gear (211) is equipped with driven bevel gear (212), the driven bevel gear (212) end is fixedly connected with driven shaft (213), the driven shaft (213) bottom end is fixedly connected with mixed medicine rack (214).

2. A surfactant reactor according to claim 1, characterised in that: One end of the water replenishing pipe (201) is connected with the interlayer inside the reactor body (1), the other end of the water replenishing pipe (201) is connected with the water outlet end of the water pump (202), the water inlet end of the water pump (202) is connected with water source.

3. A surfactant reactor according to claim 1, wherein: Both the connecting pipe (206) one end is connected with the mixed medicine cylinder (204) top and bottom respectively, both the connecting pipe (206) other end is connected with the water replenishing pipe (201).

4. A surfactant reactor according to claim 1, wherein: The driving shaft (208) and driven shaft (213) are rotatably connected with the fixed shell (203) inner wall, the driven shaft (213) bottom end penetrates the fixed shell (203) and partially extends into the mixed medicine cylinder (204) inside.

5. A surfactant reactor according to claim 1, wherein: One end of the fixed shell (203) is provided with opening, multiple the paddle (210) end penetrates the fixed shell (203) and opening and partially extends into the water replenishing pipe (201) inside.

6. A surfactant reactor according to claim 1, wherein: The driving bevel gear (211) is engaged with the driven bevel gear (212), the driving shaft (208) end is drivingly connected with the driven shaft (213) through the driving bevel gear (211) and the driven bevel gear (212).

7. A surfactant reactor according to claim 1, wherein: The stirring mechanism (4) includes stirring shaft (401) and annular toothed rail (404), the stirring shaft (401) top end is fixedly connected with driving motor (403).

8. A surfactant reactor according to claim 7, wherein: The stirring shaft (401) is fixedly connected with a plurality of fixed stirring frames (402), and the stirring shaft (401) is rotatably connected with a plurality of movable stirring frames (405), the end of each movable stirring frame (405) is fixedly connected with a driving gear (406), and the driving gear (406) is engaged with the annular toothed rail (404).

Images