Raw material crushing device for air brick production
By combining the crushing wheel and gear linkage with the shaking screen, the problem of screen clogging in the production of permeable bricks is solved, achieving uniform crushing of raw materials and precise particle size control, thereby improving production efficiency and the quality of permeable bricks.
Patent Information
- Application Number
- CN202422772000.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In traditional permeable brick production, the screen is prone to clogging, leading to reduced screening efficiency, inaccurate control of raw material particle size, and affecting the quality of permeable bricks.
The system employs a combination of crushing wheel gear linkage device and vibrating screen to achieve uniform crushing and vibration screening, avoid clogging, and improve screening efficiency.
This achieves uniform crushing of raw materials and precise particle size control, avoids screen clogging, and improves the production efficiency and quality of permeable bricks.
Smart Images

Figure CN223454324U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a ventilated brick production field especially, relates to a raw material crushing device for ventilated brick production. BACKGROUND
[0002] Ventilated brick is a kind of special refractory product, mainly applied in high-temperature industrial fields such as steel smelting, such as smelting equipment in ladle, tundish and the like.
[0003] The production raw material of ventilated brick mainly includes various refractory materials, and these raw materials usually need to be crushed before processing so as to facilitate subsequent mixing, forming and the like.
[0004] In the traditional ventilated brick production line, the raw material is crushed and then needs to be screened through a screen to remove oversized or undersized particles. However, in the actual production process, the screen is prone to be blocked due to the accumulation of materials, resulting in a decrease in screening efficiency. Workers need to stop the production line from time to time and manually clean the screen, which not only wastes a lot of time but also may cause delay in production progress; in addition, since the screening process is discontinuous, the particle size control of the raw material is not accurate enough, which will affect the ventilation performance and overall quality of the ventilated brick.
[0005] Therefore, it is urgent to design a raw material crushing device for ventilated brick production. SUMMARY
[0006] In order to overcome the shortcomings of the prior art, the utility model provides a raw material crushing device for ventilated brick production.
[0007] The technical scheme of the utility model is as follows: a raw material crushing device for ventilated brick production, comprising a support, a crushing box, a cone hopper, a first crushing wheel, a second crushing wheel, a first gear wheel, a second gear wheel, a third gear wheel, a fourth gear wheel, a mounting plate, a first motor and a shaking screen group, the top of the support is provided with the crushing box, the top of the crushing box is provided with the cone hopper, a first crushing wheel is rotatably arranged on one side of the upper part in the crushing box, the first crushing wheel is adjacent to the second crushing wheel, and a gap is left between the two, a second crushing wheel is rotatably arranged on the other side of the upper part in the crushing box, the end parts of the first crushing wheel and the second crushing wheel both extend out of the crushing box, and the extending parts of the two are respectively provided with a first gear wheel and a second gear wheel, the first gear wheel is away from the second gear wheel, a third gear wheel and a fourth gear wheel that are engaged are rotatably arranged on the outer side of the upper part of the crushing box, the third gear wheel is staggeredly engaged with the first gear wheel above, and the fourth gear wheel is staggeredly engaged with the second gear wheel above, the mounting plate is arranged on the outer side of the upper part of the crushing box, the first motor is arranged on the mounting plate, the output shaft of the first motor is connected with the fourth gear wheel, and the shaking screen group for shaking is arranged at the lower part of the crushing box.
[0008] Preferably, the support and the interior of the crushing box are both hollow, and outlets are formed on both sides of the crushing box.
[0009] As preferred, the sieve shaking group comprises a guide rod, a coarse filter screen, a fine filter screen, a transmission shaft, a shaft cover, a cam and a second motor, the inside of the crushing box is slidably provided with the guide rod penetrating through the lower part inside thereof on both sides, the upper part and the lower part of the guide rod on both sides are respectively provided with the coarse filter screen and the fine filter screen, the lower part inside the crushing box is rotatably provided with the transmission shaft penetrating through the inside thereof at both ends, the lower part inside the crushing box is provided with the shaft cover covering the transmission shaft below, both ends of the transmission shaft are provided with the cam, both of the cams are in rotational contact with the corresponding guide rod above, one side of the outside of the support is provided with the second motor, and the output shaft of the second motor is connected with the transmission shaft.
[0010] As preferred, the coarse filter screen and the fine filter screen are staggered and inclined.
[0011] As preferred, the lower parts of the coarse filter screen and the fine filter screen correspond to the outlets penetrating through both sides of the crushing box.
[0012] As preferred, it further comprises an adapter plate, an elastic member and a resisting strip, two groups of the adapter plates are staggered and arranged on both sides of the inside of the crushing box, one group of the adapter plates is arranged on both sides of the upper part inside the crushing box, the other group of the adapter plates is arranged on both sides of the lower part inside the crushing box, the adapter plate on the upper part corresponds to below the coarse filter screen and is in the same angle of inclination state, the adapter plate on the lower part corresponds to below the fine filter screen and is in the same angle of inclination state, the lower part of each adapter plate is provided with the elastic member, the upper part of each adapter plate is slidably provided with the resisting strip, the resisting strip is connected with the corresponding elastic member, the resisting strip on the upper part is in sliding contact with the coarse filter screen, and the resisting strip on the lower part is in sliding contact with the fine filter screen.
[0013] The utility model has the advantages that: the utility model discloses through the gear linkage of crushing wheel, and the crushing is more even controllable, the sieve shaking group can effectively separate the material of different particle sizes, and the effect of screening is increased by subsequent vibration, and the problem of blockage in the traditional screening process is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0015] Figure 2 It is the sectional structure schematic diagram of the support, the crushing box and the first crushing wheel of the utility model.
[0016] Figure 3 It is the sectional structure schematic diagram of the coarse filter screen, the fine filter screen and the transmission shaft of the utility model.
[0017] Figure 4 It is the sectional structure schematic diagram of the shaft cover, the cam and the second motor of the utility model.
[0018] Figure 5 It is the sectional structure schematic diagram of the adapter plate, the elastic member and the resisting strip of the utility model.
[0019] Figure numbers: 1: bracket, 2: crushing box, 21: cone bucket, 3: first crushing wheel, 31: second crushing wheel, 4: first gear, 41: second gear, 5: third gear, 51: fourth gear, 6: mounting plate, 7: first motor, 8: guide rod, 9: coarse filter, 10: fine filter, 11: transmission shaft, 12: shaft cover, 13: cam, 14: second motor, 15: receiving plate, 16: elastic member, 17: resist bar. DETAILED DESCRIPTION
[0020] To make the objectives, technical solutions, and advantages of the present invention more clearly apparent, the present invention will be further described in detail below with reference to the accompanying drawings. It is hereby stated that any directional terms such as "up," "down," "left," "right," "front," "back," "inside," and "outside" that appear or will appear in this document are based solely on the accompanying drawings and are not intended to limit the present invention.
[0021] Embodiment: A raw material crushing device for producing air-permeable bricks, such as Figures 1-5 As shown, it includes a bracket 1, a crushing box 2, a cone bucket 21, a first crushing wheel 3, a second crushing wheel 31, a first gear 4, a second gear 41, a third gear 5, a fourth gear 51, a mounting plate 6, a first motor 7 and a shaking screen group. The bracket 1 is used to support the entire device. A crushing box 2 is provided on the top of the bracket 1. The bracket 1 and the crushing box 2 are both hollow, and outlets are provided on both sides of the crushing box 2. A cone bucket 21 is provided on the top of the crushing box 2. The cone bucket 21 is used to evenly distribute the raw materials entering the crushing box 2. The first crushing wheel 3 is rotatably provided on one side of the upper part of the crushing box 2. The first crushing wheel 3 is close to the second crushing wheel 31, and a gap is left between them. The second crushing wheel 31 is rotatably provided on the other side of the upper part of the crushing box 2. The first crushing wheel 3 and the second crushing wheel 31 are used to crush the raw materials. The ends of the first and second crushing wheels 31 extend out of the crushing box 2, and the protruding parts of the two are respectively provided with a first gear 4 and a second gear 41. The first gear 4 and the second gear 41 are used for transmission, and the first gear 4 is far away from the second gear 41. The third gear 5 and the fourth gear 51 are rotated and arranged in meshing relationship with each other on the outer side of the upper part of the crushing box 2. The third gear 5 and the fourth gear 51 are staggeredly meshed with the first gear 4 and the second gear 41. The third gear 5 is staggeredly meshed with the first gear 4 above, and the fourth gear 51 is staggeredly meshed with the second gear 41 above. A mounting plate 6 is provided on the outer side of the upper part of the crushing box 2, and a first motor 7 is provided on the mounting plate 6. The first motor 7 is used to drive the crushing wheels at two locations to rotate. The output shaft of the first motor 7 is connected to the fourth gear 51. A shaking screen group for shaking is provided at the lower part of the crushing box 2.
[0022] like Figures 1-5As shown, the shaking screen group includes a guide rod 8, a coarse filter 9, a fine filter 10, a transmission shaft 11, a shaft cover 12, a cam 13 and a second motor 14. Guide rods 8 are slidably provided on both sides of the inside of the crushing box 2 and pass through the lower part thereof. The guide rods 8 serve as guide components for driving the coarse filter 9 and the fine filter 10 to move. A coarse filter 9 and a fine filter 10 are respectively provided between the upper and lower parts of the guide rods 8 on both sides. The coarse filter 9 and the fine filter 10 are used to screen the raw materials. The coarse filter 9 and the fine filter 10 are staggered and tilted to achieve subsequent directional discharging, and the lower parts of the coarse filter 9 and the fine filter 10 correspond to the outlets on both sides of the crushing box 2 respectively, and the raw materials on the two are discharged from the outlets. The lower part of the crushing box 2 is provided with a plurality of guide rods 8 passing through the guide rods 8 at both ends. A transmission shaft 11 passes through the interior thereof, and a shaft cover 12 is provided at the lower part of the crushing box 2. The shaft cover 12 covers the transmission shaft 11 below to avoid affecting the material discharge. Cams 13 are provided at both ends of the transmission shaft 11. Both cams 13 are in rotational contact with the corresponding guide rod 8 above. A second motor 14 is provided on the outer side of the bracket 1. The output shaft of the second motor 14 is connected to the transmission shaft 11. The contact between the cam 13 and the guide rod 8 causes the guide rod 8 to vibrate up and down. This vibration is transmitted to the coarse filter 9 and the fine filter 10, causing the coarse filter 9 and the fine filter 10 to vibrate. The larger particles of material are blocked and flow out of the crushing box 2 along the direction of its inclination, while the smaller particles of material pass through the coarse filter 9 and fall into the fine filter 10 below.
[0023] like Figure 5 As shown, it also includes a receiving plate 15, an elastic member 16 and a resisting bar 17. Two groups of receiving plates 15 are staggered on both sides of the interior of the crushing box 2. The receiving plates 15 are supporting components of the buffer combination. One group of receiving plates 15 is provided on both sides of the upper part of the crushing box 2, and another group of receiving plates 15 are provided on both sides of the lower part of the crushing box 2. The upper receiving plate 15 corresponds to the bottom of the coarse filter 9 and is inclined at the same angle as the coarse filter 9. The lower receiving plate 15 corresponds to the bottom of the fine filter 10 and is inclined at the same angle as the fine filter 10. In the inclined state of degrees, each receiving plate 15 is provided with an elastic member 16 at the bottom, and a stop bar 17 is slidably provided on the upper part of each receiving plate 15. The stop bar 17 is connected to the corresponding elastic member 16. The upper stop bar 17 is in sliding contact with the coarse filter 9, and the lower stop bar 17 is in sliding contact with the fine filter 10. During the screening process, the elastic member 16 and the stop bar 17 play an auxiliary role. Through the contact between the stop bar 17 and the filter screen, the residence time of the material on the filter screen is increased, thereby improving the screening efficiency.
[0024] When the raw material needs to be crushed, first, the raw material enters the inside of the crushing box 2 through the cone hopper 21 on the top of the crushing box 2, the cone hopper 21 enables the raw material to be evenly distributed between the first crushing wheel 3 and the second crushing wheel 31 in the crushing box 2, at this time, the first motor 7 starts to work to drive the fourth gear 51 to rotate, since the fourth gear 51 is engaged with the third gear 5, the third gear 5 also starts to rotate, since the third gear 5 is engaged with the first gear 4 in a staggered manner, the first gear 4 also rotates with the third gear 5, similarly, the fourth gear 51 is engaged with the second gear 41 in a staggered manner, so that the second gear 41 also rotates with the fourth gear 51, in this way, it can be ensured that the raw material is subjected to uniform extrusion and shearing force when entering the crushing area, so that a more uniform crushing process is realized, the first crushing wheel 3 and the second crushing wheel 31 start to rotate in a state of approaching each other, with the rotation of the first crushing wheel 3 and the second crushing wheel 31, the raw material entering the crushing box 2 will be subjected to extrusion and shearing action in the gap between the two crushing wheels, the crushed raw material continues to fall downward and enters the next screening process, the crushed raw material continues to move downward and is screened through the coarse filter screen 9 and the fine filter screen 10, at this time, the second motor 14 starts to work to drive the transmission shaft 11 to rotate, the cam 13 on the transmission shaft 11 rotates with it, the cam 13 is in contact with the guide rod 8, so that the guide rod 8 slides up and down to realize the vibration process, the vibration is transmitted to the coarse filter screen 9 and the fine filter screen 10, so that the larger particle materials above the coarse filter screen 9 and the fine filter screen 10 are blocked and flow out of the crushing box 2 along the inclined direction thereof, while the smaller particles fall into the fine filter screen 10 below through the coarse filter screen 9, similarly, under the action of the fine filter screen 10, finer particles continue to fall downward, while the larger particles flow out of the crushing box 2 along the inclined direction thereof, in this process, the elastic member 16 and the blocking strip 17 play an auxiliary role, through the contact between the blocking strip 17 and the filter screen, the residence time of the material on the filter screen is increased, and the screening efficiency is improved, at the same time, the elastic member 16 can absorb the impact force caused by vibration to protect the equipment from being damaged.
[0025] It should be understood that the embodiments are only used to illustrate the present application and not to limit the scope of the present application. In addition, it should be understood that after reading the content taught by the present application, those skilled in the art can make various modifications or modifications to the present application, and these equivalent forms also fall within the scope defined by the claims attached to the present application.
Claims
1. A raw material crushing device for air brick production, characterized by: The utility model provides a kind of double-roller crushing device, including support (1), crushing box (2), cone bucket (21), first crushing wheel (3), second crushing wheel (31), first gear (4), second gear (41), third gear (5), fourth gear (51), mounting plate (6), first motor (7) and shaking screen group, support (1) top is provided with crushing box (2), crushing box (2) top is provided with cone bucket (21), crushing box (2) inside upper portion one side is rotatably provided with first crushing wheel (3), first crushing wheel (3) is close to second crushing wheel (31), and gap is left between two, crushing box (2) inside upper portion other side is rotatably provided with second crushing wheel (31), first crushing wheel (3) and second crushing wheel (31) end portion are all extended to crushing box (2) outside, and the extended part of two is respectively provided with first gear (4) and second gear (41), first gear (4) and second gear (41) are far away, crushing box (2) upper portion outside is rotatably provided with third gear (5) and fourth gear (51) engaged, third gear (5) and first gear (4) above are staggered engagement, fourth gear (51) and second gear (41) above are staggered engagement, crushing box (2) upper portion outside is provided with mounting plate (6), first motor (7) is provided on mounting plate (6), the output shaft of first motor (7) is connected with fourth gear (51), and crushing box (2) lower part is equipped with shaking screen group for shaking.
2. The raw material crushing device for air brick production according to claim 1, characterized in that: Support (1) and crushing box (2) inside are all hollowly provided, and outlet is formed in the both sides of crushing box (2).
3. The raw material crushing device for air brick production according to claim 2, characterized in that: Shaking screen group includes guide rod (8), coarse filter screen (9), fine filter screen (10), transmission shaft (11), shaft cover (12), cam (13) and second motor (14), guide rod (8) is slidably arranged in the both sides of crushing box (2) and penetrates lower part in it, coarse filter screen (9) and fine filter screen (10) are respectively arranged between the upper part and lower part of the both sides guide rod (8), transmission shaft (11) is rotatably arranged in lower part in crushing box (2) and penetrates inside it, shaft cover (12) is arranged in lower part in crushing box (2), shaft cover (12) covers transmission shaft (11) below, cam (13) is arranged on the both ends of transmission shaft (11), and the two cams (13) are rotatably contacted with the corresponding guide rod (8) above, second motor (14) is arranged on one side outside support (1), and the output shaft of second motor (14) is connected with transmission shaft (11).
4. The raw material crushing device for air brick production according to claim 3, characterized in that: Coarse filter screen (9) and fine filter screen (10) are staggered inclined.
5. The raw material crushing device for air brick production according to claim 4, characterized in that: The lower part of coarse filter screen (9) and fine filter screen (10) respectively penetrates outlet in the both sides of crushing box (2).
6. The raw material crushing device for air brick production according to claim 5, characterized in that: It also includes the receiving plate (15), elastic member (16) and resistance bar (17), the inside of the crushing box (2) is staggered to be provided with two groups of receiving plate (15) on both sides, the inside of the crushing box (2) is provided with one group of receiving plate (15) on both sides of the upper part, the inside of the crushing box (2) is provided with another group of receiving plate (15) on both sides of the lower part, the receiving plate (15) of the upper part corresponds below the coarse filter screen (9), and is in the same angle of inclination state, the receiving plate (15) of the lower part corresponds below the fine filter screen (10), and is in the same angle of inclination state, the lower part of each receiving plate (15) is provided with elastic member (16), the upper part of each receiving plate (15) is provided with resistance bar (17) in sliding mode, the resistance bar (17) is connected with the corresponding elastic member (16), the resistance bar (17) of the upper part is in sliding contact with the coarse filter screen (9), and the resistance bar (17) of the lower part is in sliding contact with the fine filter screen (10).