Freeze-drying low-temperature low-oxygen crushing device

By introducing a low-temperature, low-oxygen inert gas environment into the pulverizer, the problems of explosion risk and loss of freeze-drying activity in enclosed pulverizers are solved, thus achieving the stability and safety of freeze-dried powder.

CN223454356UActive Publication Date: 2025-10-21SHANGHAI HENGJIMEISI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422643951.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-21
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing enclosed pulverizers pose risks of explosion and loss of freeze-drying bioactivity during the freeze-drying process, especially due to oxidation caused by powder friction and high temperature.

Method used

A low-temperature, low-oxygen inert gas environment is used to replace the oxygen and high-humidity air in the pulverizer with inert gas. A cooling device is used to reduce the temperature inside the pulverizer, maintain the activity of the freeze-dried powder, and reduce the risk of dust explosion by using inert gas.

Benefits of technology

It effectively maintains the biological activity of freeze-dried powder, reduces the risk of explosion during the pulverization process, and ensures production safety and the stability of freeze-dried powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a freeze-drying low-temperature low-oxygen crushing device. The freeze-drying low-temperature low-oxygen crushing device comprises a gas bottle, a cooling device and a crusher, wherein the cooling device is connected with the gas bottle through a pipeline; the crusher is connected with the cooling device through a pipeline; inert gas is stored in the gas bottle; the crusher comprises a rack at the bottom of the crusher and a crusher shell arranged on the rack, a crushing gear is arranged in the crusher shell, the crushing gear is driven by a power motor, and the power motor is also arranged on the rack and is in power connection with the crushing gear through a transmission shaft and a reduction gear box. According to the utility model, the freeze-dried powder is more stable in a low-temperature and low-oxygen environment by introducing low-temperature inert gas into the crusher, and the low-temperature inert gas can replace high-humidity air, so that the freeze-dried powder is prevented from being contacted with oxygen, the oxidation effect is reduced, and the stability of active ingredients in the freeze-dried powder is kept.
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Description

TECHNICAL FIELD

[0001] The utility model relates to probiotic freeze-dried powder manufacturing technical field, especially to a freeze-drying low-temperature low-oxygen crushing device. BACKGROUND

[0002] Probiotic freeze-dried powder is a kind of probiotic product prepared by vacuum freeze-drying technology, which can effectively preserve the activity and stability of probiotics, so that probiotics can be stored for a long time at room temperature. The common process of freeze-dried powder production includes: raw material preparation: firstly, the raw material is washed, peeled, cut or chopped, freeze-drying: the cut raw material is placed in the freezing chamber for freezing, so that it reaches the frozen state. Evaporation: the frozen raw material is placed in a vacuum evaporation device, and by controlling the change of temperature and pressure, the water in the raw material is directly converted into gas in solid form. Crushing: the evaporated raw material becomes a brittle solid and needs to be crushed to facilitate subsequent packaging and use. In the crushing process, a crusher is often used, in order to ensure the safety of construction personnel and the hygiene of construction environment, a closed crusher is often used in actual production to prevent dust from entering the environment, but the existing closed crusher has a certain explosion risk due to the production of powder-like objects, and the temperature in the closed crushing environment will rise due to the friction between the mechanical parts of the closed crusher and the raw material and the mechanical friction of the closed crusher itself, which may cause the loss of biological activity of freeze-dried powder and increase the risk of powder explosion. SUMMARY

[0003] The utility model discloses a freeze-drying low-temperature low-oxygen crushing device, which can effectively prevent the explosion of powder and ensure the safety of construction personnel and the hygiene of construction environment.

[0004] A freeze-drying low-temperature low-oxygen crushing device, comprising: a gas cylinder, a cooling device connected to the gas cylinder through a pipeline, and a crusher connected to the cooling device through a pipeline; the gas cylinder stores inert gas; the crusher includes a rack at its bottom and a crusher shell arranged on the rack, the crusher shell is provided with a crushing gear, the crushing gear is driven by a power motor, and the power motor is also arranged on the rack and connected to the crushing gear through a transmission shaft and a speed reducer.

[0005] Further, the top of the gas cylinder is provided with an inert gas inlet, the side wall is provided with an inert gas outlet, the gas cylinder is further provided with a temperature sensor and a pressure sensor, and the bottom is further provided with a residual valve.

[0006] Further, the cooling device comprises a cooling outer tube, a cooling inner tube arranged in the cooling outer tube, and a gas inlet flange and a gas outlet flange arranged at two ends of the cooling outer tube and the cooling inner tube; the gas inlet flange and the gas outlet flange are both provided with an inner tube fixing hole plate.

[0007] Further, the cooling inner tube is provided with a plurality of cooling inner tubes, and the cooling outer tube is further provided with a plurality of inner tube fixing frames, the cooling inner tube is fixed in the cooling outer tube through the inner tube fixing frame, and the inner tube fixing frame is welded and fixed with the inner wall of the cooling outer tube.

[0008] Further, the cooling outer tube is provided with a medium inlet and a medium outlet, and the cooling outer tube and the cooling inner tube form a cooling cavity.

[0009] Further, the cooling outer tube is further provided with a plurality of sensor interfaces, the gas outlet flange is connected with a plug flange at the end, the plug flange is provided with a gas outlet, and the gas outlet is connected with the pulverizer shell through a pipeline.

[0010] Further, the pulverizer shell comprises a shell body and a shell upper cover, the shell upper cover is provided with a feeding port, the side wall of the shell body is provided with a pulverizer gas inlet, and the bottom is provided with a discharging port.

[0011] Further, the gas bottle is connected with the gas inlet flange through a first gas pipeline, the pulverizer is connected with the gas outlet flange through a second gas pipeline, and the pulverizer gas inlet is connected with the second gas pipeline.

[0012] The utility model discloses a low-temperature and low-oxygen pulverizing device for freeze-dried powder, which comprises a pulverizer shell, a gas bottle, a gas inlet flange and a gas outlet flange. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a general structure schematic diagram of the low-temperature and low-oxygen pulverizing device for freeze-dried powder.

[0014] Figure 2 It is a general structure schematic diagram of the low-temperature and low-oxygen pulverizing device for freeze-dried powder from another angle.

[0015] Figure 3 It is an explosion schematic diagram of the cooling equipment in the low-temperature and low-oxygen pulverizing device for freeze-dried powder.

[0016] Figure 4The utility model discloses a freeze-drying low-temperature low-oxygen crushing device, combines

[0017] In the drawing:

[0018] Gas cylinder 1, cooling device 2, crusher 3, first gas pipeline 5, second gas pipeline 6;

[0019] Inert gas inlet 11, inert gas outlet 12, temperature sensor 13, pressure sensor 14;

[0020] Residual valve 15;

[0021] Cooling outer tube 21, cooling inner tube 22, gas inlet flange 23, gas outlet flange 24;

[0022] Inner tube fixing hole plate 25, inner tube fixing frame 26, plug flange 27;

[0023] Medium inlet 211, medium outlet 212, sensor interface 213, gas outlet 271;

[0024] Frame 31, crusher shell 32, crushing gear 33, power motor 34, reduction gear box 35;

[0025] Shell body 321, shell upper cover 322, driving wheel 331, driven wheel 332;

[0026] Feed inlet 322a, crusher gas inlet 321a. DETAILED DESCRIPTION

[0027] The utility model will be described in detail below in combination with the drawings and specific embodiments. The embodiment is implemented on the premise of the technical scheme of the utility model, and gives detailed implementation mode and specific operation process, but the protection scope of the utility model is not limited to the following examples.

[0028] The utility model provides a freeze-drying low-temperature low-oxygen crushing device, combines Figure 1 And Figure 2 It includes, gas cylinder 1, cooling device 2 connected with the gas cylinder 1 through pipeline and crusher 3 connected with the cooling device 2 through pipeline, inert gas is stored in the gas cylinder 1, the cooling pipeline 2 is used for cooling the cooling gas provided by gas cylinder 1, the crusher 3 includes the frame 31 of bottom and the crusher shell 32 set up on the frame 31, the crusher shell 32 is provided with the crushing gear 33, the crushing gear 33 is driven by power motor 34, and the power motor is also set up on the frame 31 and is connected with the crushing gear power through transmission shaft and reduction gear box 35.

[0029] In some embodiments of the utility model,Figure 1 and Figure 2 The gas bottle 1 is provided with an inert gas inlet 11 at the top and an inert gas outlet 12 at the side wall, and is further provided with a temperature sensor 13 and a pressure sensor 14 for monitoring the environment in the bottle, and is further provided with a residual discharge valve 15 at the bottom, which can timely discharge the gas remaining in the bottle when overheating or overpressure occurs in the bottle, so as to ensure the safety of the equipment and personnel; the inert gas in the gas bottle 1 can replace the oxygen and high-humidity air in the pulverizer shell 32, avoid the contact between the freeze-dried powder and oxygen, reduce the oxidation effect, and maintain the stability of the active ingredients in the freeze-dried powder.

[0030] In some embodiments of the utility model, according to Figure 3 As shown in the figure, the cooling device 2 includes a cooling outer pipe 21, a cooling inner pipe 22 arranged in the cooling outer pipe 21, and a gas inlet flange 23 and a gas outlet flange 24 arranged at both ends of the cooling outer pipe 21 and the cooling inner pipe 22; the gas inlet flange 23 and the gas outlet flange 24 are both provided with an inner pipe fixing hole plate 25 for fixing both ends of the cooling inner pipe 22.

[0031] In some embodiments of the utility model, according to Figure 3 As shown in the figure, the cooling inner pipe 22 has a plurality of inner pipe fixing frames 26 arranged in the cooling outer pipe 21, and the cooling inner pipe 22 is fixed in the cooling outer pipe 21 through the inner pipe fixing frame 26, and the inner pipe fixing frame 21 is welded and fixed with the inner wall of the cooling outer pipe 21.

[0032] In some embodiments of the utility model, according to Figure 3 As shown in the figure, the cooling outer pipe 21 is provided with a medium inlet 211 and a medium outlet 212 for the entry and exit of the cooling medium; the cooling outer pipe 21 and the cooling inner pipe 22 form a cooling cavity, and the cooling medium enters the cooling cavity through the medium inlet 211 to cool the inert gas delivered by the gas bottle.

[0033] In some embodiments of the utility model, according to Figure 3 As shown in the figure, the cooling outer pipe 21 is further provided with a plurality of sensor interfaces 213, and a temperature sensor, a pressure sensor and the like can be connected to the sensor interfaces 213 for monitoring the condition in the pipe.

[0034] Preferably, the cooling outer pipe 21 is made of heat preservation material to minimize the heat exchange between the cooling medium in the cooling cavity and the external air, and the cooling inner pipe 22 is made of metal pipe to facilitate the heat exchange between the cooling medium and the inert gas in the cooling inner pipe.

[0035] In some embodiments of the utility model, combined with Figure 1 andFigure 3 As shown, the gas outlet flange 24 is connected with a plug flange 27 at the end, the plug flange 27 is provided with a gas outlet 271, the gas outlet 271 is connected with the pulverizer shell 32 through a pipeline.

[0036] In some embodiments of the utility model, in combination with Figure 1 and Figure 4 , the pulverizer shell 32 includes a shell body 321 and a shell upper cover 322, the shell upper cover 322 is provided with a feeding port 322a, the sidewall of the shell body 321 is provided with a pulverizer gas inlet 321a, and the bottom is provided with a discharge port (not shown in the figure).

[0037] In some embodiments of the utility model, in combination with Figure 1 , Figure 3 and Figure 4 , the gas cylinder 1 is connected with the gas inlet flange 23 through the first gas pipeline 5, the pulverizer 3 is connected with the gas outlet flange 24 through the second gas pipeline 6; the pulverizer gas inlet 321a is connected with the second gas pipeline 6.

[0038] In some embodiments of the utility model, in combination with Figure 2 and Figure 4 , the pulverizing gear 33 is a pair of driving wheel 331 and driven wheel 332, the driving wheel 331 is driven by the power motor 34, and the driven wheel 332 is driven to rotate by the driving wheel 331.

[0039] The principle of the utility model is as follows: the inert gas provided by the gas cylinder 1 is transported into the cooling inner tube 22 through the inert gas outlet 12 and the first gas pipeline 5, the cooling medium is added into the cooling cavity between the cooling inner tube 22 and the cooling outer tube 21 through the medium inlet 211, when the inert gas enters the cooling inner tube 22, it exchanges heat with the cooling medium, so that the temperature of the inert gas is reduced, and then it is transported into the pulverizer shell 32 through the second gas pipeline 6, the freeze-dried in the pulverizer shell 32 is reduced in temperature due to the low-temperature gas, so that its biological activity is maintained, and at the same time, the powder in the pulverizer shell 32 is reduced in risk of dust explosion due to the inert gas, so that the safety of the equipment is increased.

[0040] The above detailed description of the preferred embodiments of the utility model. It should be understood that those skilled in the art can make many modifications and changes without creative labor according to the concept of the utility model. Therefore, any technical scheme obtained by logical analysis, reasoning or limited experiment on the basis of the prior art according to the concept of the utility model shall be within the protection scope determined by the claims.

Claims

1. A freeze-drying low-temperature low-oxygen pulverizing device, characterized by comprising: Include: Gas cylinder, cooling device connected with the gas cylinder through pipeline, and the crusher connected with the cooling device through pipeline; the gas cylinder stores inert gas; the crusher includes its bottom frame and the crusher shell arranged on the frame, the crusher shell is provided with a crushing gear, the crushing gear is driven by a power motor, the power motor is also arranged on the frame and is connected with the crushing gear through transmission shaft and speed reducer.

2. The freeze-drying low-temperature low-oxygen pulverization device according to claim 1, characterized by The top of the gas cylinder is provided with an inert gas inlet, and the side wall is provided with an inert gas outlet, the gas cylinder is also provided with a temperature sensor and a pressure sensor, and the bottom is provided with a residual valve.

3. The freeze-drying low-temperature low-oxygen pulverization device according to claim 1, characterized by The cooling device includes a cooling outer tube, a cooling inner tube arranged in the cooling outer tube, and a gas inlet flange and a gas outlet flange arranged at both ends of the cooling outer tube and the cooling inner tube; the gas inlet flange and the gas outlet flange are provided with inner tube fixing hole plate.

4. The freeze-drying low-temperature low-oxygen pulverization device according to claim 3, characterized by The cooling inner tube has several roots, and the cooling outer tube is also provided with several inner tube fixing frames, the cooling inner tube is fixed in the cooling outer tube through the inner tube fixing frame, and the inner tube fixing frame is welded with the inner wall of the cooling outer tube.

5. The freeze-drying low-temperature low-oxygen pulverization device according to claim 3, characterized by The cooling outer tube is provided with medium inlet and medium outlet for the cooling medium; the cooling outer tube and the cooling inner tube form a cooling cavity.

6. The freeze-drying low-temperature low-oxygen pulverization device according to claim 3, wherein The cooling outer tube is also provided with several sensor interfaces, the gas outlet flange is connected with a plug flange, the plug flange is provided with a gas outlet, and the gas outlet is connected with the crusher shell through pipeline.

7. The freeze-drying low-temperature low-oxygen pulverization device according to claim 3, characterized by The crusher shell includes a shell body and a shell cover, the shell cover is provided with a feeding port, the side wall of the shell body is provided with a crusher gas inlet, and the bottom is provided with a discharging port.

8. The freeze-drying low-temperature low-oxygen pulverization device according to claim 7, characterized by The gas cylinder is connected with the gas inlet flange through the first gas pipeline, and the crusher is connected with the gas outlet flange through the second gas pipeline; the crusher gas inlet is connected with the second gas pipeline.