Arrangement device for K nail production
The automatic sorting device with vibrating screening and nail pushing mechanism solves the problems of low screening efficiency and product quality consistency in K nail production, realizes efficient automatic sorting and improves the subsequent packaging and transportation efficiency.
Patent Information
- Application Number
- CN202421657058.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The existing K-nail production equipment requires manual screening, which has low screening efficiency, cannot guarantee product quality consistency, and cannot arrange the K-nail neatly, affecting the subsequent packaging and transportation efficiency.
Adopting vibrating screening mechanism and nail pushing mechanism, the motor drives the vibrating screen plate to screen the K nails, and uses the nail pushing mechanism to arrange the K nails neatly, and combines the conveyor belt and nail pushing mechanism to realize automatic sorting.
It improves screening efficiency, reduces labor burden, ensures consistency of product quality, improves subsequent packaging and transportation efficiency, and reduces labor intensity and labor costs.
Smart Images

Figure CN223454574U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to production arrangement production technical field especially relates to a kind of arrangement device for K nail production. BACKGROUND
[0002] K nail (or called code nail, straight nail etc.) has wide application in multiple industries, including furniture manufacturing, sofa production, decoration, handicraft production and picture frame production etc. In addition, K nail is also used in livestock industry (such as chicken duck cage, bird cage), flood control embankment engineering (such as stone cage) and manufacturing of industrial products such as automobile seat and mattress. With the acceleration of industrialization process, the market puts forward higher requirements on production efficiency and product quality of K nail. Therefore, developing efficient and accurate arrangement device for K nail production becomes an inevitable trend of industry development.
[0003] At least the following disadvantages exist in the use process of existing K nail production device: 1. The existing equipment needs manual K nail screening, and the screening efficiency is low, which wastes manpower, and the consistency of product quality cannot be guaranteed; 2. The existing device cannot arrange K nails neatly, which affects the efficiency of subsequent packaging, transportation and other links, therefore, we launch a kind of arrangement device for K nail production. UTILITY MODEL CONTENT
[0004] The main purpose of the utility model is to provide an arrangement device for K nail production, which can effectively solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:
[0006] An arrangement device for K nail production, comprising a base, a support frame is fixedly connected to the upper end of the base, two connecting plates are fixedly connected to the lower end of the support frame, a vibrating screen separation mechanism is fixedly connected to the rear end of the two connecting plates, a nail pushing mechanism is fixedly connected to the front inner wall of the base, a nail passing plate and a conveyor belt are fixedly connected to the left and right inner walls of the base, and the nail passing plate is located in the front part of the conveyor belt.
[0007] Preferably, the vibrating screen separation mechanism comprises a screen plate and a top plate, a plurality of nail passing grooves are formed in the upper end of the screen plate, two fixed blocks are fixedly connected to the left and right ends of the screen plate and the top plate, the eight fixed blocks are divided into two groups, the upper part is one group, and the lower part is one group, a spring sheet is fixedly connected to the front end of each of the two fixed blocks, two connecting blocks are fixedly connected to the upper end of the screen plate, a vibrating plate is movably connected to the end of each of the two connecting blocks away from each other through a movable shaft pin, and a driving assembly is fixedly connected to the end of each of the two vibrating plates close to each other.
[0008] Preferably, the screen plate and the top plate are in parallel relationship, and the two vibrating plates are in parallel relationship.
[0009] By adopting the technical scheme, K nails are not manually screened, the screening efficiency is improved, the work burden of operators is reduced, the consistency of product quality is ensured, the K nails can be neatly arranged, and the efficiency of subsequent packaging, transportation and other links is improved.
[0010] Preferably, the driving assembly comprises two first motors, one ends of the two first motors away from each other are fixedly connected with a first rotating rod, one ends of the two first rotating rods away from each other are fixedly connected with a rotating block, one ends of the two rotating blocks away from each other are fixedly connected with a handle, and outer surfaces of the two first rotating rods are fixedly connected with a balance rod.
[0011] By adopting the technical scheme, the products meeting the standards are screened out through vibration, and the products are neatly arranged on the conveying belt below, facilitating subsequent nail pushing.
[0012] Preferably, one ends of the two first motors away from each other are fixedly connected with the connecting plate, the outer surface of the handle is fixedly connected with the vibration plate, and the rotating block and the handle are eccentrically arranged.
[0013] By adopting the technical scheme, the structure is simple, the operation is reliable, the maintenance is convenient, and the possibility of subsequent failure is reduced.
[0014] Preferably, the nail pushing mechanism comprises a second motor, an output end of the second motor is fixedly connected with a second rotating rod, an outer surface of the second rotating rod is fixedly connected with a steering disc body, four clamping grooves are formed in the outer surface of the steering disc body, a connecting seat is arranged at a front portion of the steering disc body, two sliding grooves are formed in the upper end of the connecting seat, sliding blocks are slidably connected in the two sliding grooves, and upper ends of the two sliding blocks are fixedly connected with a control plate.
[0015] By adopting the technical scheme, the K nails can be efficiently arranged from a disordered state to an ordered state, for example, horizontally buckled code nails are turned to stand up, so that the efficiency of subsequent packaging, transportation and other links is improved.
[0016] Preferably, the four clamping grooves are annularly distributed, the front end of the steering disc body is in contact with the connecting seat, the front end of the connecting seat is fixedly connected with the base, the right end of the second motor is fixedly connected with the base, the right end of the second rotating rod is movably connected with the base, and the outer surface of the steering disc body is in contact with the nail passing plate.
[0017] By adopting the technical scheme, through the accurate nail pushing process, the nail pushing mechanism can ensure that the arrangement effect of the K nails meets the product requirements, and reduces quality problems caused by improper arrangement.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] 1. The utility model discloses a vibration screen separation mechanism is set up, and the no. 1 motor is started, and the no. 1 motor drives the rotation of no. 1 rotation rod and handle, owing to the elastic force of spring piece, then the sieve plate produces vibration, and the sieve plate improves screening efficiency through vibration effect, and the stability and consistency of product quality are ensured.
[0020] 2. The utility model discloses a push nail mechanism is set up, when K nail is transported to the steering wheel body through the nail plate, the no. 2 motor is started, and the no. 2 motor drives the rotation of steering wheel body, simultaneously can control the K nail quantity of required packing through the manual sliding control plate, and the push nail mechanism can efficiently arrange K nail from the disordered state to the orderly state, thereby improve the efficiency of subsequent packing, transportation and other links. DRAWINGS
[0021] Figure 1 It is the whole structure schematic diagram of the utility model discloses a K nail production and arranges device;
[0022] Figure 2 It is the whole cross section structure schematic diagram of the utility model discloses a K nail production and arranges device;
[0023] Figure 3 It is the whole structure schematic diagram of the utility model discloses a K nail production and arranges device's vibration screen separation mechanism;
[0024] Figure 4 It is the whole structure schematic diagram of the utility model discloses a K nail production and arranges device's drive assembly;
[0025] Figure 5 It is the whole structure schematic diagram of the utility model discloses a K nail production and arranges device's push nail mechanism.
[0026] In the drawing: 1, base;2, support frame;3, connecting plate;4, vibration screen separation mechanism;5, push nail mechanism;6, nail plate;7, conveyer belt;41, sieve plate;42, top plate;43, nail groove;44, fixed block;45, spring piece;46, connecting block;47, vibration plate;48, drive assembly;481, no. 1 motor;482, no. 1 rotation rod;483, rotation block;484, handle;485, balance bar;51, no. 2 motor;52, no. 2 rotation rod;53, steering wheel body;54, clamping groove;55, connecting seat;56, sliding groove;57, sliding block;58, control plate. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0028] In the description of the utility model, it is necessary to explain that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0029] In the description of the utility model, it should be pointed out that, unless otherwise specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0030] Please refer to Figures 1-5 The utility model provides a technical scheme:
[0031] A kind of arrangement device for K nail production, including base 1, the upper end of base 1 is fixedly connected with support frame 2, two connecting plates 3 are fixedly connected to the lower end of support frame 2, the rear end of two connecting plates 3 is fixedly connected with vibrating screen separation mechanism 4, push nail mechanism 5 is fixedly connected to the front inner wall of base 1, left inner wall and right inner wall of base 1 are fixedly connected with pass nail plate 6 and conveyer belt 7, pass nail plate 6 is located in the front part of conveyer belt 7.
[0032] In the embodiment, the vibrating screen separation mechanism 4 comprises a sieve plate 41 and a top plate 42, a plurality of nail grooves 43 are formed in the upper end of the sieve plate 41, the left end and the right end of the sieve plate 41 and the top plate 42 are fixedly connected with two fixed blocks 44, the eight fixed blocks 44 are divided into two groups, one group is located in the upper part and the other group is located in the lower part, the front end of the two fixed blocks 44 is fixedly connected with a spring sheet 45, the upper end of the sieve plate 41 is fixedly connected with two connecting blocks 46, the ends of the two connecting blocks 46 away from each other are movably connected with a vibrating plate 47 through a movable shaft pin, and the ends of the two vibrating plates 47 close to each other are fixedly connected with a driving assembly 48; the sieve plate 41 and the top plate 42 are in parallel, and the two vibrating plates 47 are in parallel; the driving assembly 48 comprises two No. 1 motors 481, the ends of the two No. 1 motors 481 away from each other are fixedly connected with a No. 1 rotating rod 482, the ends of the two No. 1 rotating rods 482 away from each other are fixedly connected with a rotating block 483, the ends of the two rotating blocks 483 away from each other are fixedly connected with a handle 484, and the outer surfaces of the two No. 1 rotating rods 482 are fixedly connected with a balance rod 485; the ends of the two No. 1 motors 481 away from each other are fixedly connected with the connecting plate 3, the outer surface of the handle 484 is fixedly connected with the vibrating plate 47, and the rotating block 483 and the handle 484 are eccentrically arranged.
[0033] Through the above scheme: the sieve plate significantly improves the screening efficiency through vibration, which is crucial for material separation and screening in K nail production, ensures the stability and consistency of product quality, means that the vibrating screen can handle more materials, thereby improving the production capacity of the overall production line, reduces unnecessary power consumption through reasonable vibration parameters and structural design, reduces production cost, at the same time, the structure is stable, the operation is reliable, and the installation, debugging and maintenance are convenient, which reduces the possibility of downtime caused by failure.
[0034] In the embodiment, the nail pushing mechanism 5 comprises a No. 2 motor 51, the output end of the No. 2 motor 51 is fixedly connected with a No. 2 rotating rod 52, the outer surface of the No. 2 rotating rod 52 is fixedly connected with a steering disc body 53, four clamping grooves 54 are formed in the outer surface of the steering disc body 53, a connecting seat 55 is placed in front of the steering disc body 53, two sliding grooves 56 are formed in the upper end of the connecting seat 55, two sliding blocks 57 are slidably connected in the two sliding grooves 56, and the upper ends of the two sliding blocks 57 are fixedly connected with a position control plate 58; the four clamping grooves 54 are annularly distributed, the front end of the steering disc body 53 is in contact with the connecting seat 55, the front end of the connecting seat 55 is fixedly connected with the base 1, the right end of the No. 2 motor 51 is fixedly connected with the base 1, the right end of the No. 2 rotating rod 52 is movably connected with the base 1, and the outer surface of the steering disc body 53 is in contact with the nail plate 6.
[0035] Through the above scheme: the push nail mechanism can efficiently arrange the K nails from disordered state to ordered state, such as turning the horizontally buckled code nails to standing state, thereby improving the efficiency of subsequent packaging, transportation and other links. The need for manual operation is reduced, and the labor intensity and labor cost generated by manual arrangement of K nails are reduced.
[0036] It should be noted that the utility model is a kind of arrangement device for K nail production, in the use process, first, the K nail made is poured into the nail groove 43, start No. 1 motor 481, No. 1 motor 481 drives No. 1 rotating rod 482, rotating block 483 and handle 484 rotation, handle 484 drives displacement of vibration plate 47, so that sieve plate 41 and spring piece 45 are displaced, due to the elastic force of spring piece 45, sieve plate 41 vibrates, and the K nails meeting the standard are screened from sieve plate 41 to conveyor belt 7, the sieve plate is significantly improved by vibration effect Screening efficiency, which is crucial for material separation and screening in K nail production, ensures the stability and consistency of product quality, means that vibration sieve can handle more materials, thereby improving the production capacity of overall production line;Conveyor belt 7 transports K nails to pass through nail plate 6 to reach steering disc body 53, since the size of clamping groove 54 is designed as the standard of K nail, so the horizontally buckled K nail slides to clamping groove 54, start No. 2 motor 51, No. 2 motor 51 drives No. 2 rotating rod 52 rotation, No. 2 rotating rod 52 drives steering disc body 53 rotation, and K nail is neatly coded to the upper end of connecting seat 55 when it reaches the rear end of connecting seat 55, meanwhile, the required number of K nails for packaging can be controlled by manually sliding position control plate 58, the push nail mechanism can efficiently arrange the K nails from disordered state to ordered state, such as turning the horizontally buckled code nails to standing state, thereby improving the efficiency of subsequent packaging, transportation and other links. The need for manual operation is reduced, and the labor intensity and labor cost generated by manual arrangement of K nails are reduced. And position control plate 58 has adjustable function, can adapt to the arrangement needs of different specifications, different shapes K nails, enhance the flexibility and adaptability of production line.
[0037] The basic principles and main features of the utility model and the advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the utility model, and various changes and improvements can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A finishing device for K-nail production comprising a base (1), characterized in that: The support frame (2) is fixedly connected to the upper end of the base (1), the two connecting plates (3) are fixedly connected to the lower end of the support frame (2), the vibrating screen separation mechanism (4) is fixedly connected to the rear end of the two connecting plates (3), the nail pushing mechanism (5) is fixedly connected to the front inner wall of the base (1), the nail passing plate (6) and the conveying belt (7) are fixedly connected to the left inner wall and the right inner wall of the base (1), and the nail passing plate (6) is located in the front part of the conveying belt (7); The vibrating screen separation mechanism (4) comprises a screen plate (41) and a top plate (42), a plurality of nail passing grooves (43) are formed in the upper end of the screen plate (41), two fixed blocks (44) are fixedly connected to the left end and the right end of the screen plate (41) and the top plate (42), the eight fixed blocks (44) are divided into two groups, one group is located in the upper part, and the other group is located in the lower part, spring plates (45) are fixedly connected to the front ends of the two fixed blocks (44), two connecting blocks (46) are fixedly connected to the upper end of the screen plate (41), vibrating plates (47) are movably connected to the ends, away from each other, of the two connecting blocks (46) through movable shaft pins, and drive assemblies (48) are fixedly connected to the ends, close to each other, of the two vibrating plates (47).
2. The finishing device for K-nail production according to claim 1, characterized in that: The screen plate (41) and the top plate (42) are in parallel, and the two vibrating plates (47) are in parallel.
3. The finishing device for K-nail production according to claim 1, characterized in that: The drive assembly (48) comprises two first motors (481), the first motors (481) are fixedly connected to first rotating rods (482) at the ends, away from each other, of the first motors (481), the first rotating rods (482) are fixedly connected to rotating blocks (483) at the ends, away from each other, of the first rotating rods (482), the rotating blocks (483) are fixedly connected to rotating handles (484) at the ends, away from each other, of the rotating blocks (483), and balance rods (485) are fixedly connected to the outer surfaces of the first rotating rods (482).
4. The finishing device for K-nail production according to claim 3, characterized in that: The ends, away from each other, of the two first motors (481) are fixedly connected to the connecting plates (3), the outer surface of the rotating handle (484) is fixedly connected to the vibrating plate (47), and the rotating block (483) and the rotating handle (484) are eccentrically arranged.
5. The finishing device for K-nail production according to claim 1, characterized in that: The nail pushing mechanism (5) comprises a second motor (51), the second motor (51) is fixedly connected to a second rotating rod (52) at the output end of the second motor (51), a steering disc body (53) is fixedly connected to the outer surface of the second rotating rod (52), four clamping grooves (54) are formed in the outer surface of the steering disc body (53), a connecting seat (55) is placed on the front part of the steering disc body (53), two sliding grooves (56) are formed in the upper end of the connecting seat (55), sliding blocks (57) are slidably connected to the sliding grooves (56), and a position limiting plate (58) is fixedly connected to the upper ends of the sliding blocks (57).
6. The finishing device for K-nail production according to claim 5, characterized in that: Four said card slot (54) annular distribution, the steering disc body (53) front end with connecting seat (55) contact, the connecting seat (55) front end with base (1) fixed connection, the second motor (51) right end with base (1) fixed connection, the second rotating rod (52) right end with base (1) activity connection, the steering disc body (53) outer surface with over the nail plate (6) contact.