High-speed steel wire cleaning mechanism
The high-speed wire cleaning mechanism utilizes components such as an infusion pump and a water baffle to solve the problem of cleaning the wire surface with acidic and alkaline solutions, achieves efficient cleaning effects, and ensures production continuity and cost control.
Patent Information
- Application Number
- CN202422846497.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-21
AI Technical Summary
During the high-speed steel wire electroplating process, the acidic and alkaline solutions attached to the surface of the steel wire are difficult to clean effectively, resulting in pollution and cost losses in subsequent processes.
A high-speed steel wire cleaning mechanism is adopted, which uses an infusion pump to send a large flow of cleaning liquid through the small liquid outlet hole of the liquid collecting box to generate impact force. Combined with the water baffle and wear-resistant ring, it ensures that the cleaning liquid effectively flushes the acid and alkaline solutions on the surface of the steel wire, and limits the movement path of the steel wire through the limit hole.
The acid and alkaline solutions on the surface of the steel wire are efficiently cleaned, thus avoiding contamination in the next step and reducing cost losses.
Smart Images
Figure CN223454709U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire electroplating technical field, especially in high -speed steel wire cleaning mechanism. BACKGROUND
[0002] Steel wire electroplating is a kind of process that metal layer is deposited on the surface of steel wire through electrolytic method, according to the use scene of steel wire, the corrosion resistance, wear resistance and aesthetic degree of steel wire are selected by changing the material of electroplating layer.
[0003] Electroplating line often uses various acid and alkali solutions in the production process to achieve the process purpose, but with the upgrading of technology, the speed of steel wire electroplating gradually accelerates, and faster production line speed also brings more stringent requirements on technology.
[0004] With the high speed of steel wire passing through the acid and alkali solution in the tank, liquid carrying phenomenon will inevitably occur, and the acid and alkali solution attached to the surface of steel wire will pollute the next process, so that different concentrations of solution react, which not only cannot achieve normal use effect, but also may cause immeasurable cost loss, therefore, the liquid carried in the last process needs to be cleaned before the next process, therefore, a high-speed steel wire cleaning mechanism is needed to clean the acid and alkali solution adhered to the surface of steel wire in the flow guide hole. UTILITY MODEL CONTENTS
[0005] The main purpose of the utility model is to provide a kind of high-speed steel wire cleaning mechanism, the large flow cleaning fluid transported by infusion pump is extruded through the small liquid outlet hole of liquid collecting box, can obtain pressure, so the cleaning fluid in flow guide hole has certain impact force, so that the acid and alkali solution adhered to the surface of steel wire in flow guide hole can be fully cleaned.
[0006] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:
[0007] A kind of high-speed steel wire cleaning mechanism, including infusion pump and liquid collecting box, the infusion pump outlet end is connected with liquid collecting box by infusion tube, the bottom of the liquid collecting box is provided with a plurality of liquid outlet holes, the liquid collecting box is fixed with liquid distribution plate, the surface of the liquid distribution plate is provided with a plurality of flow guide holes, a plurality of the liquid outlet holes and a plurality of the flow guide holes are communicated one by one, and the flow guide hole is used for cleaning fluid and steel wire to pass through together.
[0008] Further, the infusion tube includes a first pipeline and a second pipeline connected thereto, the first pipeline is connected with the infusion pump, and the second pipeline is located in the liquid collecting box at one end, the bottom of the second pipeline located in the liquid collecting box is sealed, and a drainage opening is formed on the circumferential surface.
[0009] Further, it further includes a water baffle, a plurality of limiting holes matched with the positions of flow guide holes are formed in the water baffle.
[0010] Further, the water baffle is a hollow rectangular body, and the limiting holes are arranged on the opposite two sides of the water baffle.
[0011] Further, the wear-resistant ring is embedded in the flow guide hole away from the distribution plate.
[0012] Further, the wear-resistant ring is a tungsten steel ring.
[0013] Further, the first pipeline is connected with the infusion pump through a three-way pipe, and one pipe opening of the three-way pipe is connected with a valve.
[0014] Compared with the prior art, the utility model has the advantages of:
[0015] The large-flow cleaning liquid delivered by the infusion pump is extruded out through the small liquid outlet hole of the liquid collecting box, so that pressure is obtained, and the cleaning liquid in the flow guide hole has a certain impact force, so that the acid-base solution adhered to the surface of the steel wire in the flow guide hole can be fully cleaned.
[0016] The water baffle can intercept the cleaning liquid sprayed out of the flow guide hole, and the limiting hole on the water baffle can limit the slight swing of the steel wire, so that the steel wire can be delivered along the required path.
[0017] The bottom of the second pipeline is sealed, and the liquid discharge opening is arranged on the circumferential surface, so that the cleaning liquid cannot directly flow out from the bottom of the second pipeline, thereby avoiding that the cleaning liquid is directly sprayed out of the second pipeline and into the liquid outlet hole opposite to the second pipeline, so as to ensure that the cleaning liquid in the liquid outlet hole is extruded out by pressure. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a whole schematic view of the high-speed steel wire cleaning mechanism.
[0019] Figure 2 It is a sectional view of the high-speed steel wire cleaning mechanism.
[0020] Figure 3 It is a connection schematic view of the second pipeline, the liquid collecting box and the distribution plate of the high-speed steel wire cleaning mechanism.
[0021] In the figure: 1, infusion pump; 2, valve; 3, infusion tube; 301, first pipeline; 302, second pipeline; 3021, liquid discharge opening; 4, liquid collecting box; 401, liquid outlet hole; 5, water baffle; 6, wear-resistant ring; 7, limiting hole; 8, distribution plate; 801, flow guide hole; 9, steel wire; 10, three-way pipe. DETAILED DESCRIPTION
[0022] In order to make the technical means, creation features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0023] As shown in Figures 1-3 , a high-speed steel wire cleaning mechanism, comprising a transfusion pump 1 and a liquid collecting box 4, the liquid outlet end of the transfusion pump 1 is connected with the liquid collecting box 4 through a transfusion pipe 3, a plurality of liquid outlet holes 401 are arranged on the bottom of the liquid collecting box 4, a distribution plate 8 is fixed on the liquid collecting box 4, a plurality of flow guide holes 801 are arranged on the surface of the distribution plate 8, the plurality of liquid outlet holes 401 and the plurality of flow guide holes 801 are in one-to-one communication, and the flow guide holes 801 are used for the cleaning liquid and the steel wire 9 to pass through together.
[0024] In the embodiment, as shown in Figure 1 and Figure 2 , the liquid inlet of the transfusion pump 1 is connected with a container storing the cleaning liquid, so that the transfusion pump 1 can send the cleaning liquid into the liquid collecting box 4, the liquid outlet holes 401 and the flow guide holes 801 of the liquid collecting box 4 are in one-to-one correspondence, and as the cleaning liquid in the liquid collecting box 4 increases, the internal pressure gradually increases, so that the cleaning liquid is squeezed into the flow guide holes 801 through the liquid outlet holes 401, and the steel wire 9 passes through the flow guide holes 801 after electroplating, so that the cleaning liquid in the flow guide holes 801 can clean the steel wire 9, and the large-flow cleaning liquid sent by the transfusion pump 1 is squeezed out through the small liquid outlet holes 401 of the liquid collecting box 4, so that the pressure can be obtained, so that the cleaning liquid in the flow guide holes 801 has a certain impact force, so that the acid-base solution adhered to the surface of the steel wire 9 can be fully cleaned.
[0025] Among them, as shown in Figure 2 and Figure 3 , the transfusion pipe 3 comprises a first pipe 301 and a second pipe 302 connected with the first pipe 301, the first pipe 301 is connected with the transfusion pump 1, one end of the second pipe 302 is located in the liquid collecting box 4, the bottom of the second pipe 302 located in the liquid collecting box 4 is sealed, and a drainage port 3021 is arranged on the circumferential surface, so that the cleaning liquid cannot directly flow out from the bottom of the second pipe 302, thereby avoiding that the cleaning liquid is directly sprayed from the second pipe 302 to the liquid outlet hole 401 opposite to the second pipe 302 and enters the distribution plate 8, so as to ensure that the cleaning liquid in the liquid outlet hole 401 is squeezed out by pressure.
[0026] As shown in Figure 1 and Figure 2As shown, the mechanism further comprises a baffle 5, a plurality of limiting holes 7 are formed in the baffle 5 and matched with the positions of the flow guide holes 801, the baffle 5 is fixedly connected with the distribution plate 8, the baffle 5 is a hollow rectangular body, which can intercept the cleaning liquid sprayed from the flow guide holes 801, the plurality of limiting holes 7 are distributed on the opposite two sides of the baffle 5, the steel wire 9 passes through the limiting holes 7, and the limiting holes 7 can limit the slight swing of the steel wire 9 in the process of high-speed movement, so that the steel wire 9 can be conveyed along the required path.
[0027] As shown, the plurality of flow guide holes 801 away from the distribution plate 8 are embedded with wear-resistant rings 6, the wear-resistant rings 6 are tungsten steel rings, which have good wear resistance and can be used for a long time, and when the steel wire 9 passes through the wear-resistant rings 6, the water droplets of the cleaning liquid remaining on the surface of the steel wire 9 can contact the wear-resistant rings 6, so that the cleaning liquid remaining on the surface of the steel wire 9 can be reduced.
[0028] As shown, Figure 1 The first pipeline 301 is connected with the infusion pump 1 through a three-way pipe 10, one pipe opening of the three-way pipe 10 is connected with a valve 2, when the pressure in the liquid collecting box 4 is too high to cause the cleaning liquid to be sprayed from the flow guide holes 801 too much, the personnel can open the valve 2, so that part of the cleaning liquid is discharged from the valve 2, so as to quickly reduce the pressure in the liquid collecting box 4.
[0029] The working principle is as follows: firstly, the liquid inlet of the infusion pump 1 is connected with a container storing cleaning liquid, when the infusion pump 1 starts to work, the cleaning liquid can be sent into the liquid collecting box 4, in this process, the cleaning liquid flows from the second pipeline 302 to the liquid collecting box 4 through the liquid outlet 3021, so as to avoid that the cleaning liquid is directly sprayed from the second pipeline 302 to the liquid outlet hole 401 opposite to the second pipeline 302 and then enters the distribution plate 8, next, as the infusion pump 1 continuously conveys the cleaning liquid, the large-flow cleaning liquid conveyed by the infusion pump 1 is extruded out through the small liquid outlet hole 401 of the liquid collecting box 4, so as to obtain pressure, the extruded cleaning liquid has a certain impact force after entering the flow guide hole 801, so that when the steel wire 9 passes through the flow guide hole 801, the cleaning liquid in the flow guide hole 801 can clean the acid-base solution adhered to the surface of the steel wire 9, and the baffle 5 is fixedly connected with the distribution plate 8, which can intercept the cleaning liquid sprayed from the flow guide holes 801 and reduce the spraying range of the cleaning liquid, and the limiting holes 7 on the baffle 5 can limit the slight swing of the steel wire 9, so that the steel wire 9 can be conveyed along the required path.
[0030] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A high speed steel wire cleaning mechanism comprising a liquid delivery pump (1) and a liquid collection box (4), characterized in that: The liquid outlet end of the infusion pump (1) is connected with the liquid collecting box (4) through the infusion tube (3), a plurality of liquid outlet holes (401) are arranged on the bottom of the liquid collecting box (4), the liquid collecting box (4) is fixed with the liquid distribution plate (8), a plurality of flow guide holes (801) are arranged on the surface of the liquid distribution plate (8), the plurality of liquid outlet holes (401) and the plurality of flow guide holes (801) are in one-to-one communication, and the flow guide holes (801) are used for passing the cleaning liquid and the steel wire together.
2. A high speed steel wire cleaning mechanism as claimed in claim 1, wherein: The infusion tube (3) comprises a first pipeline (301) and a second pipeline (302) connected with the first pipeline (301), the first pipeline (301) is connected with the infusion pump (1), and one end of the second pipeline (302) is located in the liquid collecting box (4). The bottom of the second pipeline (302) located in the liquid collecting box (4) is sealed, and a drainage opening (3021) is arranged on the circumferential surface.
3. A high speed steel wire cleaning mechanism according to claim 1 or 2, characterized in that: Further comprising a water baffle (5), a plurality of limiting holes (7) matched with the positions of the flow guide holes (801) are arranged on the water baffle (5).
4. A high speed steel wire cleaning mechanism as claimed in claim 3, wherein: The water baffle (5) is a hollow rectangular body, and the plurality of limiting holes (7) are arranged on the opposite two side surfaces of the water baffle (5).
5. A high speed steel wire cleaning mechanism as claimed in claim 4, characterized in that: The wear-resistant rings (6) are embedded in the plurality of flow guide holes (801) away from the liquid distribution plate (8).
6. A high speed steel wire cleaning mechanism as claimed in claim 5, characterized in that: The wear-resistant rings (6) are tungsten steel rings.
7. A high speed steel wire cleaning mechanism as claimed in claim 2, wherein: The first pipeline (301) is connected with the infusion pump (1) through the three-way pipe (10), and one pipe opening of the three-way pipe (10) is connected with the valve (2).