Cleaning line for output shaft of automobile steering system
By combining ultrasonic and shower cleaning in the cleaning line of the output shaft of the automobile steering system, the problem of unsatisfactory results of traditional cleaning devices is solved, and multiple, comprehensive and environmentally friendly cleaning effects of the output shaft are achieved.
Patent Information
- Application Number
- CN202422862717.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-23
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-23
AI Technical Summary
Traditional cleaning devices do not have an ideal cleaning effect on the output shaft of the automobile steering system. The spraying is not comprehensive and it is difficult to completely remove processing debris and oil stains.
The output shaft is transported by a roller conveyor and passes through an ultrasonic cleaning machine, a shower cleaning unit and a drying unit in sequence. The ultrasonic cleaning and shower cleaning are combined to use ultrasonic shock waves to penetrate deep into the gaps to remove dirt, and the shower rinse removes debris and oil. The sewage is collected by a collecting tank and finally dried.
The output shaft can be cleaned multiple times and comprehensively, which significantly improves the cleanliness after cleaning. The design of the liquid collecting tank filtration and drying unit can protect the environment and improve efficiency.
Smart Images
Figure CN223454714U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of automobile part cleaning, in particular to a cleaning line for automobile steering system output shafts. BACKGROUND
[0002] In an automobile steering system, the output shaft generally refers to the shaft connecting the steering gear and the steering wheel. When the driver turns the steering wheel, the steering gear converts the rotary motion into linear motion or approximately linear motion, which is transmitted to the steering wheel through the output shaft, thereby realizing the steering function of the vehicle. The output shaft plays a crucial role in the automobile steering system, and the design and manufacturing quality of the output shaft directly affect the handling performance and driving safety of the vehicle. After the automobile steering system output shaft is produced, it needs to be cleaned by a cleaning device to remove machining debris, oil stains, etc. on the output shaft part.
[0003] The traditional cleaning device adopts a top spraying form for cleaning operation, but this spraying form is not comprehensive for the output shaft parts in transit, and the cleaning effect is not ideal. Therefore, the cleaning line for automobile steering system output shafts is improved. CONTENT OF THE INVENTION
[0004] In view of the deficiencies of the prior art, the present application provides a cleaning line for automobile steering system output shafts, which overcomes the deficiencies of the prior art and aims to solve the problems in the prior art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solution: a cleaning line for automobile steering system output shafts, comprising a roller conveyor, an ultrasonic cleaner fixedly installed on one side of the upper surface of the roller conveyor, a drying unit fixedly installed on one side of the upper surface of the roller conveyor located at the ultrasonic cleaner, a liquid collecting tank placed below the roller conveyor between the ultrasonic cleaner and the drying unit, mounting brackets symmetrically installed on both sides of the upper surface of the liquid collecting tank located at the roller conveyor, and a shower cleaning unit fixedly installed on the top of the mounting bracket through a fixed block.
[0006] By adopting the above technical solution, the roller conveyor is used to convey the output shaft parts to be cleaned, which successively passes through the ultrasonic cleaner, the shower cleaning unit and the drying unit. First, the ultrasonic cleaner emits powerful shock waves that can penetrate into the fine gaps of the parts, effectively removing dirt. Then, the shower cleaning unit is used to shower and wash the machining debris and oil stains on the parts, further removing dirt. The liquid collecting tank collects the wastewater generated during the cleaning process. Finally, the drying unit is used to dry the parts. This cleaning line combines ultrasonic cleaning and shower cleaning to clean the parts multiple times and comprehensively, greatly improving the cleanliness of the cleaned parts.
[0007] As a preferred technical scheme of the present application, the shower cleaning unit comprises a water pump, the water inlet end of the water pump is fixedly connected with a water inlet pipe, the water outlet end of the water pump is fixedly connected with a shower pipeline, the shower pipeline is composed of a main pipe and three branch pipes, and the lower surfaces of the three branch pipes are fixedly installed with a plurality of cleaning nozzles.
[0008] By adopting the above technical scheme, water is delivered to the cleaning nozzles through the cooperation between the water pump, the water inlet pipe and the shower pipeline, and the parts are washed through the water sprayed by the cleaning nozzles.
[0009] As a preferred technical scheme of the present application, the lower surface of the roller conveyor is fixedly installed with a liquid collecting frame below the drying unit, the liquid collecting frame is inclined and the lowest part thereof is fixedly connected with a liquid collecting tank.
[0010] By adopting the above technical scheme, the outer surface of the parts after cleaning still carries some cleaning water, which is collected by the liquid collecting frame and delivered to the liquid collecting tank, so as to prevent the cleaning water from dropping to the ground.
[0011] As a preferred technical scheme of the present application, the outer wall of the liquid collecting tank is fixedly connected with a drain pipe near the lower end position, and a filter plate is fixedly installed in the inside of the liquid collecting tank above the drain pipe.
[0012] By adopting the above technical scheme, the sewage generated in the cleaning process is filtered through the filter plate, and the filtered water can be discharged through the drain pipe, which can avoid direct discharge of sewage and is beneficial to environmental protection.
[0013] As a preferred technical scheme of the present application, the drying unit comprises a drying tank fixedly installed on the upper surface of the roller conveyor, a mounting seat is fixedly installed on the outer wall of the drying tank, a support block is fixedly connected to the bottom of the mounting seat, a hot air machine is fixedly installed on the top of the mounting seat, a drying head is fixedly connected to the output end of the hot air machine through a air supply pipe, and the drying head is located in the inside of the drying tank.
[0014] By adopting the above technical scheme, the hot air machine is fixedly installed on the outer wall of the drying tank through the mounting seat, the support block plays a role of reinforcing support, and hot air is delivered into the drying tank through the cooperation between the hot air machine, the air supply pipe and the drying head, so as to dry the parts.
[0015] As a preferred technical scheme of the present application, the number of the mounting seat, the support block, the hot air machine, the air supply pipe and the drying head is two, and the two mounting seats, the support blocks, the hot air machines, the air supply pipes and the drying heads are symmetrically distributed about the roller conveyor.
[0016] By adopting the technical scheme, the hot air convection is formed in the inside of the drying box, which helps to improve the drying effect of the drying unit.
[0017] As a preferred technical scheme of the present application, the inner top wall of the drying box is fixedly installed with an ultraviolet sterilization lamp.
[0018] By adopting the technical scheme, the ultraviolet sterilization lamp emits ultraviolet rays to irradiate the output shaft part, so as to achieve the sterilization effect.
[0019] As a preferred technical scheme of the present application, the two ends of the drying unit are fixedly connected with heat insulation curtains.
[0020] By adopting the technical scheme, the heat insulation curtains are arranged to achieve the heat preservation effect, so as to reduce the heat loss and help to improve the drying efficiency of the drying unit.
[0021] Compared with the prior art, the present application has the beneficial effects that:
[0022] 1. In the present application, the roller conveyor is arranged to convey the output shaft part to be cleaned, so that the output shaft part is sequentially conveyed through the ultrasonic cleaning machine, the shower cleaning unit and the drying unit. The powerful impact wave emitted by the ultrasonic cleaning machine can penetrate into the fine gap of the part, so as to effectively remove the dirt. Then, the machining debris and oil stains on the part are washed by the shower cleaning unit, so as to further remove the dirt. The sewage generated in the cleaning process is collected by the liquid collecting tank. Finally, the part is dried by the drying unit. The cleaning line combines ultrasonic cleaning and shower cleaning to clean the part multiple times and comprehensively, so as to greatly improve the cleanliness of the cleaned part.
[0023] 2. In the present application, the part is cleaned, and some cleaning water is carried on the outer surface of the part. The cleaning water is collected by the liquid collecting frame and conveyed to the liquid collecting tank, so as to prevent the cleaning water from falling to the ground. The sewage generated in the cleaning process is filtered by the filter plate. The filtered water can be discharged through the drain pipe. This design can avoid direct sewage discharge, which is beneficial to environmental protection.
[0024] The specific embodiments of the present application are disclosed in detail in the following description and drawings, which indicate the principles of the present application can be adopted. It should be understood that the embodiments of the present application are not limited in scope. BRIEF DESCRIPTION OF DRAWINGS
[0025] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, which is used together with the embodiments of the present application to explain the present application, and do not constitute a limitation on the present application. In the drawings:
[0026] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0027] Figure 2 It is a schematic diagram of the partial structure of the present application;
[0028] Figure 3 It is a schematic diagram of the component structure of the shower cleaning unit of the present application;
[0029] Figure 4 It is a schematic diagram of the component structure of the drying unit of the present application.
[0030] In the figure: 1, roller conveyor; 2, ultrasonic cleaner; 3, drying unit; 31, drying box; 32, ultraviolet sterilization lamp; 33, hot air machine; 34, air supply pipe; 35, drying head; 36, mounting seat; 37, supporting block; 4, liquid collecting tank; 5, mounting frame; 6, shower cleaning unit; 61, shower pipeline; 611, main pipe; 612, branch pipe; 62, cleaning nozzle; 63, water pump; 64, water inlet pipe; 7, liquid collecting frame; 8, fixing block; 9, heat insulation curtain; 10, filter plate; 11, drain pipe. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application will be further described in conjunction with the specific embodiments.
[0032] As shown in Figure 1 - Figure 4 The present embodiment provides a cleaning line for the output shaft of an automobile steering system, which comprises a roller conveyor 1, an ultrasonic cleaner 2 fixedly installed on one side of the upper surface of the roller conveyor 1, a drying unit 3 fixedly installed on one side of the upper surface of the roller conveyor 1 located at the side of the ultrasonic cleaner 2, a liquid collecting tank 4 placed below the roller conveyor 1 between the ultrasonic cleaner 2 and the drying unit 3, mounting frames 5 symmetrically installed on both sides of the upper surface of the liquid collecting tank 4, and a shower cleaning unit 6 fixedly installed on the top of the mounting frame 5 through a fixing block 8. In use, the roller conveyor 1 is used to convey the output shaft parts to be cleaned, so that they pass through the ultrasonic cleaner 2, the shower cleaning unit 6 and the drying unit 3 in turn. The powerful impact wave emitted by the ultrasonic cleaner 2 can penetrate into the fine gaps of the parts, effectively removing dirt. Then the machining debris and oil stains on the parts are washed by the shower cleaning unit 6, further removing dirt. The sewage generated in the cleaning process is collected by the liquid collecting tank 4. Finally, the parts are dried by the drying unit 3. The cleaning line combines ultrasonic cleaning and shower cleaning to clean the parts multiple times and comprehensively, greatly improving the cleanliness of the cleaned parts.
[0033] In the present embodiment, as Figure 3As shown, the shower cleaning unit 6 comprises a water pump 63, the water inlet end of the water pump 63 is fixedly connected with a water inlet pipe 64, the water outlet end of the water pump 63 is fixedly connected with a shower pipeline 61, the shower pipeline 61 is combined by a main pipe 611 and three branch pipes 612, and the lower surfaces of the three branch pipes 612 are fixedly installed with a plurality of cleaning nozzles 62, in use, water is delivered to the cleaning nozzles 62 through the cooperation between the water pump 63, the water inlet pipe 64 and the shower pipeline 61, and the parts are washed through the water sprayed by the cleaning nozzles 62.
[0034] In the embodiment, as shown in Figure 1 and 2 , the lower surface of the roller conveyor 1 is fixedly installed with a liquid collecting frame 7 below the drying unit 3, the liquid collecting frame 7 is inclined and its lowest part is fixedly connected with the liquid collecting tank 4, in use, the parts after cleaning still carry some cleaning water more or less on their outer surfaces, the cleaning water is collected by the liquid collecting frame 7 and delivered to the liquid collecting tank 4, preventing the cleaning water from dropping to the ground.
[0035] In the embodiment, as shown in Figure 2 , the outer wall of the liquid collecting tank 4 is fixedly connected with a drain pipe 11 near the lower end position, and a filter plate 10 is fixedly installed inside the liquid collecting tank 4 above the drain pipe 11, in use, the sewage generated during the cleaning process is filtered by the filter plate 10, and only the filtered water can be discharged through the drain pipe 11, which can avoid direct discharge of sewage and is conducive to environmental protection.
[0036] In the embodiment, as shown in Figure 1 and 4 , the drying unit 3 comprises a drying box 31 fixedly installed on the upper surface of the roller conveyor 1, the outer wall of the drying box 31 is fixedly installed with a mounting seat 36, the bottom of the mounting seat 36 is fixedly connected with a support block 37, the top of the mounting seat 36 is fixedly installed with a hot air blower 33, the output end of the hot air blower 33 is fixedly connected with a drying head 35 through a air supply pipe 34, and the drying head 35 is located inside the drying box 31, in use, the hot air blower 33 is fixedly installed on the outer wall of the drying box 31 through the mounting seat 36, the support block 37 plays a role of reinforcing support, and hot air is delivered into the drying box 31 through the cooperation between the hot air blower 33, the air supply pipe 34 and the drying head 35, and the parts are dried.
[0037] In the embodiment, as shown in Figure 1 and 4 , the number of the mounting seat 36, the support block 37, the hot air blower 33, the air supply pipe 34 and the drying head 35 is two, and the two mounting seats 36, the support block 37, the hot air blower 33, the air supply pipe 34 and the drying head 35 are symmetrically distributed about the roller conveyor 1, in use, the hot air convection is formed inside the drying box 31, which helps to improve the drying effect of the drying unit 3.
[0038] In the embodiment, as shown in Figure 4 The inner top wall of the drying box 31 is fixedly provided with an ultraviolet sterilization lamp 32, which emits ultraviolet rays to irradiate the output shaft parts during use, thereby achieving sterilization effect.
[0039] In the embodiment, as shown in Figure 1 The two ends of the drying unit 3 are fixedly connected with heat insulation curtains 9, which can achieve heat preservation effect and reduce heat loss, thereby improving the drying efficiency of the drying unit 3.
[0040] The working principle of the utility model is: when the automobile steering system output shaft cleaning line is used, the roller conveyor 1 is used to convey the output shaft parts to be cleaned, so that they pass through the ultrasonic cleaner 2, the shower cleaning unit 6 and the drying unit 3 in sequence, the powerful shock wave emitted by the ultrasonic cleaner 2 can penetrate into the fine gap of the parts, and effectively remove dirt, then the machining debris and oil stains on the parts are washed by the shower cleaning unit 6, and the dirt is further removed, the sewage generated in the cleaning process is collected by the liquid collecting tank 4, and finally the parts are dried by the drying unit 3, the cleaning line combines ultrasonic cleaning and shower cleaning to clean the parts multiple times and comprehensively, and greatly improves the cleanliness of the cleaned parts.
[0041] In the description of the utility model, it should be explained that the directions or position relations of the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "the other end" are based on the directions or position relations shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a specific direction, a specific direction and operation, therefore, it cannot be understood as a limitation of the utility model. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0042] In the description of the utility model, it should be explained that, unless otherwise specified and limited, the terms "installation", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through an intermediate medium, and can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.
[0043] The utility model is described above in combination with specific implementation manners, but the person skilled in the art should be clear that these descriptions are exemplary, and are not the limitation of the protection scope of the utility model. The person skilled in the art can make various modifications and modifications to the utility model according to the spirit and principle of the utility model, and these modifications and modifications are also within the scope of the utility model.
Claims
1. A washing line for the output shafts of automotive steering systems, comprising a roller conveyor (1), characterised in that, The upper surface side of the roller conveyor (1) is fixedly installed with an ultrasonic cleaner (2), the upper surface of the roller conveyor (1) is fixedly installed with a drying unit (3) on one side of the ultrasonic cleaner (2), and the lower part of the roller conveyor (1) is placed with a liquid collecting tank (4) between the ultrasonic cleaner (2) and the drying unit (3), the upper surface of the liquid collecting tank (4) is symmetrically installed with a mounting bracket (5) on both sides of the roller conveyor (1), and the top of the mounting bracket (5) is fixedly installed with a shower cleaning unit (6) through a fixed block (8).
2. A cleaning line for an output shaft of a vehicle steering system according to claim 1, characterized in that The shower cleaning unit (6) comprises a water pump (63), the water inlet end of the water pump (63) is fixedly connected with a water inlet pipe (64), the water outlet end of the water pump (63) is fixedly connected with a shower pipeline (61), the shower pipeline (61) is composed of a main pipe (611) and three branch pipes (612), and a plurality of cleaning nozzles (62) are fixedly installed on the lower surfaces of the three branch pipes (612).
3. A cleaning line for an output shaft of a vehicle steering system according to claim 1, characterized in that, The lower surface of the roller conveyor (1) is fixedly installed with a liquid collecting frame (7) below the drying unit (3), the liquid collecting frame (7) is inclined and the lowest part is fixedly connected with the liquid collecting tank (4).
4. A cleaning line for an output shaft of a vehicle steering system according to claim 1, characterized in that, The outer wall of the liquid collecting tank (4) is fixedly connected with a drain pipe (11) near the lower end position, and a filter plate (10) is fixedly installed in the inside of the liquid collecting tank (4) above the drain pipe (11).
5. A cleaning line for an output shaft of a vehicle steering system according to claim 1, characterized in that, The drying unit (3) comprises a drying box (31) fixedly installed on the upper surface of the roller conveyor (1), an installation seat (36) fixedly installed on the outer wall of the drying box (31), a support block (37) fixedly connected to the bottom of the installation seat (36), a hot air machine (33) fixedly installed on the top of the installation seat (36), a drying head (35) fixedly connected to the output end of the hot air machine (33) through a air supply pipe (34), and the drying head (35) is located in the inside of the drying box (31).
6. A cleaning line for an output shaft of a vehicle steering system according to claim 5, characterized in that The number of the installation seat (36), the support block (37), the hot air machine (33), the air supply pipe (34) and the drying head (35) is two, and the two installation seats (36), the support block (37), the hot air machine (33), the air supply pipe (34) and the drying head (35) are symmetrically distributed about the roller conveyor (1).
7. A cleaning line for an output shaft of a vehicle steering system according to claim 5, characterized in that The inner top wall of the drying box (31) is fixedly installed with an ultraviolet sterilization lamp (32).
8. A cleaning line for an output shaft of a vehicle steering system according to claim 1, characterized in that, The drying unit (3) is fixedly connected with a heat insulation curtain (9) at both ends.