Cleaning device for gear production

Abstract

The utility model discloses a cleaning device for gear production. The cleaning device comprises an ultrasonic cleaning tank, a circulating flow guide assembly and an impurity filtering assembly. The circulating flow guide assembly comprises a circulating filter cartridge, a filter conveying pipe is fixedly connected above the circulating filter cartridge, one end, far away from the circulating filter cartridge, of the filter conveying pipe is communicated with a circulating pump, and a backflow conveying pipe is fixedly communicated below the circulating filter cartridge. The impurity filtering assembly is assembled in the circulating filter cartridge, the impurity filtering assembly comprises a net-shaped filter cartridge, the net-shaped filter cartridge is fixedly assembled in the circulating filter cartridge, a flow guide pipe is arranged above the net-shaped filter cartridge, a connecting conduction pipe is inserted above the flow guide pipe, and a flow guide cone is fixedly connected below the flow guide pipe. According to the cleaning device for gear production, due to the fact that the backflow filtering assembly is arranged, impurity filtering and circulating conveying can be conducted on cleaning liquid, the service life of the cleaning liquid is prolonged, the situation that impurities in the cleaning liquid adhere to the surface of a gear is reduced, and the cleaning effect on the gear is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to gear production cleaning technical field, concretely relates to a cleaning device for gear production. BACKGROUND

[0002] Gear is a kind of mechanical component that transmits power by continuous engagement, and the metal chips and oil stains adhered to the outside of the gear need to be cleaned during the production and processing of the gear. At present, the gear ultrasonic cleaning machine is a common cleaning device for gear production, which is widely used in the cleaning process of gears. The ultrasonic technology is used to remove the cutting chips and oil stains on the surface of the gear.

[0003] The Chinese utility model patent with patent No. CN216988927U discloses a gear cleaning device for gear production and processing, which comprises an ultrasonic cleaning tank. A liquid storage tank is fixedly installed on one side of the ultrasonic cleaning tank. A delivery pump is connected to the top end of the liquid storage tank. A liquid suction pipe and a liquid inlet pipe are connected to the delivery pump. The liquid suction pipe is connected to the liquid storage tank, and the liquid inlet pipe is connected to the ultrasonic cleaning tank. A gear cleaning support mechanism is arranged inside the ultrasonic cleaning tank. The gear cleaning support mechanism comprises a base, a vertical rod, a horizontal plate and a rotating shaft. The top end of the base is fixedly connected to the vertical rod. The utility model sets up a gear cleaning support mechanism inside the ultrasonic cleaning tank and sets up a rotating shaft on the base. When the gear is cleaned, the rotating shaft drives the stirring blade to rotate. The stirring blade can quickly disperse and evenly distribute the cleaning agent in the gear cleaning liquid. The cleaning agent fully contacts the gears stacked on the base, improves the cleaning effect of the cleaning agent and thus improves the cleaning efficiency of the gears.

[0004] As shown in the description and the drawings attached to the description, the gear cleaning device for gear production and processing disclosed in the application can deliver cleaning agent into the ultrasonic cleaning tank through the cooperation of the delivery pump, the liquid suction pipe and the liquid inlet pipe, and can accelerate the dispersion efficiency of the cleaning agent in the cleaning liquid through the rotation of the rotating shaft and the stirring blade.

[0005] In actual application, in order to reduce the use cost of cleaning liquid and the waste of resources, the cleaning liquid

[0006] needs to be replaced after cleaning a certain number of gears. However, after the cleaning liquid is used to clean the gears, the cutting chips and oil stains on the surface of the gears will remain in the ultrasonic cleaning tank. When the rotating shaft and the stirring blade rotate, the cutting chips will be suspended in the ultrasonic cleaning tank. The gear cleaning device for gear production and processing disclosed in the application does not have the function of filtering impurities in the cleaning liquid. Not only does this make the use period of the cleaning liquid shorter, but also the suspended cutting chips in the cleaning liquid will adhere to the surface of the gears that have not been cleaned, thus reducing the cleaning effect of the gears.

[0007] Therefore, in view of the above technical problems, it is necessary to provide a cleaning device for gear production.

[0008] The information disclosed in this section is only intended to increase the understanding of the overall background of the present application, and should not be regarded as acknowledging or implying in any form that the information constitutes prior art known to those skilled in the art. Content of the present application

[0009] The purpose of the present application is to provide a cleaning device for gear production, which can improve the gear cleaning effect and prolong the service life of the cleaning liquid.

[0010] In order to achieve the above-mentioned purpose, the present application provides a cleaning device for gear production, comprising: an ultrasonic cleaning tank, a circulating flow guide assembly, and a filtering assembly.

[0011] The circulating flow guide assembly is assembled on one side of the ultrasonic cleaning tank, the circulating flow guide assembly comprises a circulating filter cartridge, the circulating filter cartridge is fixedly assembled on one side of the ultrasonic cleaning tank, a filter conveying pipe is fixedly connected above the circulating filter cartridge, a circulating pump is communicated with one end of the filter conveying pipe away from the circulating filter cartridge, and a backflow conveying pipe is fixedly communicated below the circulating filter cartridge.

[0012] The filtering assembly is assembled in the circulating filter cartridge, the filtering assembly comprises a mesh filter cartridge, the mesh filter cartridge is fixedly assembled in the circulating filter cartridge, a flow guide pipe is arranged above the mesh filter cartridge, a connecting guide pipe is inserted into the flow guide pipe, one end of the connecting guide pipe located outside the circulating filter cartridge is fixedly connected with the filter conveying pipe, and a flow guide cone is fixedly connected below the flow guide pipe.

[0013] In one or more embodiments of the present application, a cartridge holder is sleeved on the outer side of the circulating filter cartridge. The cartridge holder is used to assemble and fix the circulating filter cartridge, thereby ensuring the stability of the circulating filter cartridge.

[0014] A locking bolt is threadedly connected to the side of the cartridge holder away from the ultrasonic cleaning tank. The cartridge holder is locked and fixed by controlling the rotation of the locking bolt, thereby facilitating the assembly and fixation of the circulating filter cartridge by the cartridge holder.

[0015] In one or more embodiments of the present application, a fixed support is fixedly assembled between the cartridge holder and the ultrasonic cleaning tank, the fixed support is composed of a horizontal support and a vertical support, and the vertical support is fixedly assembled on the side surface of the ultrasonic cleaning tank. The cartridge holder is supported and fixed by the fixed support.

[0016] In one or more embodiments of the utility model, the filter delivery pipe is communicated with the liquid outlet of the circulating pump. The liquid in the circulating pump is conveniently delivered along the filter delivery pipe. The liquid inlet of the circulating pump is fixedly connected with a liquid suction pipe. The liquid suction pipe connects the liquid discharge pipe and the circulating pump. The liquid discharge pipe is fixedly connected between the liquid suction pipe and the ultrasonic cleaning tank. The liquid discharge pipe connects the liquid suction pipe and the ultrasonic cleaning tank. The cleaning liquid at the bottom of the ultrasonic cleaning tank is conveniently sucked.

[0017] In one or more embodiments of the utility model, the return delivery pipe is fixedly connected with the liquid inlet pipe between the ultrasonic cleaning tank. The liquid inlet pipe connects the return delivery pipe and the ultrasonic cleaning tank. The filtered cleaning liquid is conveniently continuously delivered into the ultrasonic cleaning tank through the liquid inlet pipe. The horizontal height of the liquid inlet pipe is higher than that of the liquid discharge pipe. The cleaning liquid in the ultrasonic cleaning tank is conveniently fully sucked out by setting the horizontal height of the liquid inlet pipe higher than that of the liquid discharge pipe.

[0018] In one or more embodiments of the utility model, the circulating filter cartridge is composed of a cartridge body and a cartridge cover. The cartridge body and the cartridge cover cooperatively form a closed filter cavity. The connecting guide pipe is fixedly assembled above the cartridge cover. The closed filter cavity provides a closed filter space for the cleaning liquid sucked out by the circulating pump. The pollution of the environment to the cleaning liquid is reduced.

[0019] In one or more embodiments of the utility model, the cartridge body is fixedly connected with a supporting fixed plate. The supporting fixed plate is sleeved outside the mesh filter cartridge. The supporting fixed plate supports and fixes the mesh filter cartridge. A plurality of assembly bolts are fixedly connected between the mesh filter cartridge and the supporting fixed plate. The assembly bolts connect the mesh filter cartridge and the supporting fixed plate. The use stability of the mesh filter cartridge is ensured.

[0020] In one or more embodiments of the utility model, the outer wall of the flow guide cone cooperates with the inner surface of the flow guide pipe to form an inclined flow guide channel. The cleaning liquid is conveniently delivered along the cleaning water flow guide channel to the inner surface of the mesh filter cartridge

[0021] In one or more embodiments of the utility model, the outer wall of the flow guide cone cooperates with the inner surface of the flow guide pipe to form an inclined flow guide channel. The cleaning liquid is conveniently delivered along the cleaning water flow guide channel to the inner surface of the mesh filter cartridge

[0022] In one or more embodiments of the utility model, the outer wall of the circulating filter cartridge is fixedly connected with an observation window. The observation window is cooperatively arranged with the mesh filter cartridge. The observation window is used to observe the filtering state of the cleaning liquid in the mesh filter cartridge.

[0023] Compared with the prior art, the cleaning device for gear production disclosed by the utility model prolongs the service life of the cleaning liquid, reduces the situation that impurities in the cleaning liquid adhere to the surface of the gear, and improves the cleaning effect on the gear. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments described in the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.

[0025] Figure 1 It is a perspective view of the cleaning device for gear production in an embodiment of the utility model;

[0026] Figure 2 It is another angle perspective view of the cleaning device for gear production in an embodiment of the utility model;

[0027] Figure 3 It is a partial structure sectional view of the cleaning device for gear production in an embodiment of the utility model;

[0028] Figure 4 It is Figure 3 structure schematic view in A place;

[0029] Figure 5 It is a perspective view of the flow guide pipe in an embodiment of the utility model;

[0030] Figure 6 It is another angle perspective view of the flow guide pipe in an embodiment of the utility model.

[0031] MAIN REFERENCE NUMERALS EXPLANATION:

[0032] 1-ultrasonic cleaning tank, 2-circulation flow guide assembly, 201-circulation filter cartridge, 202-filtering delivery pipe, 203-circulation pump, 204-backflow delivery pipe, 205-cartridge holder, 206-locking bolt, 207-fixed support, 208-liquid suction pipe, 209-liquid discharge pipe, 210-liquid inlet pipe, 3-filtering assembly, 301-net filter cartridge, 302-flow guide pipe, 303-connection through pipe, 304-flow guide cone, 305-supporting fixed plate, 306-assembling bolt, 307-observation window.

[0033] DETAILED DESCRIPTION

[0034] ​In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present invention.

[0035] like Figures 1 to 6 As shown, a cleaning device for gear production in one embodiment of the present invention includes: an ultrasonic cleaning tank 1, a circulation guide component 2, and a filter component 3.

[0036] like Figures 1 to 4 As shown, the circulation guide assembly 2 is assembled on one side of the ultrasonic cleaning tank 1. The circulation guide assembly 2 includes a circulation filter cartridge 201. The circulation filter cartridge 201 is fixedly assembled on one side of the ultrasonic cleaning tank 1. The circulation filter cartridge 201 provides a filtering and conveying space for the cleaning liquid.

[0037] like Figures 1 to 2 As shown, a cartridge holder 205 is mounted on the outer side of the circulating filter cartridge 201. The circulating filter cartridge 201 is assembled and fixed by the cartridge holder 205, thereby ensuring the stability of the circulating filter cartridge 201.

[0038] like Figures 1 to 2 As shown, a locking bolt 206 is threadedly connected to the side of the cartridge holder 205 facing away from the ultrasonic cleaning tank 1. The cartridge holder 205 is locked and fixed by controlling the rotation of the locking bolt 206, thereby facilitating the assembly and fixation of the circulating filter cartridge 201 through the cartridge holder 205.

[0039] like Figures 1 to 2 As shown, a fixed bracket 207 is fixedly assembled between the cartridge rack 205 and the ultrasonic cleaning tank 1. The fixed bracket 207 consists of a horizontal frame and a vertical frame. The vertical frame is fixedly assembled on the side of the ultrasonic cleaning tank 1. The cartridge rack 205 is supported and fixed by the fixed bracket 207.

[0040] like Figures 1 to 4 As shown, a filter delivery pipe 202 is fixedly connected to the upper portion of the circulating filter cartridge 201. This facilitates the delivery of cleaning fluid to be processed into the connecting pipe 303 via the filter delivery pipe 202. A circulating pump 203 is connected to the end of the filter delivery pipe 202 away from the circulating filter cartridge 201. The cleaning fluid within the ultrasonic cleaning tank 1 is extracted and pressurized by controlling the operation of the circulating pump 203.

[0041] Specifically, the circulation pump 203 is commercially available and can be directly purchased and used.

[0042] The filtering delivery pipe 202 is communicated with the liquid outlet of the circulating pump 203, so that the liquid in the circulating pump 203 is delivered out along the filtering delivery pipe 202.

[0043] As shown in Figure 2 The liquid suction pipe 208 is fixedly connected with the liquid inlet of the circulating pump 203, and the liquid suction pipe 208 is communicated with the circulating pump 203 and the liquid discharge pipe 209.

[0044] As shown in Figure 2 The liquid discharge pipe 209 is fixedly connected between the liquid suction pipe 208 and the ultrasonic cleaning tank 1, and the liquid discharge pipe 209 is communicated between the liquid suction pipe 208 and the ultrasonic cleaning tank 1, so as to suck the cleaning liquid at the bottom of the ultrasonic cleaning tank 1.

[0045] As shown in Figure 1 The backflow delivery pipe 204 is fixedly communicated below the circulating filter cartridge 201, and the backflow delivery pipe 204 is used for delivering the filtered cleaning liquid in the circulating filter cartridge 201.

[0046] As shown in Figure 1 The liquid inlet pipe 210 is fixedly connected between the backflow delivery pipe 204 and the ultrasonic cleaning tank 1, and the liquid inlet pipe 210 is communicated between the backflow delivery pipe 204 and the ultrasonic cleaning tank 1, so as to continuously deliver the filtered cleaning liquid into the ultrasonic cleaning tank 1 through the liquid inlet pipe 210.

[0047] Specifically, the horizontal height of the liquid inlet pipe 210 is higher than the horizontal height of the liquid discharge pipe 209. By setting the horizontal height of the liquid inlet pipe 210 to be higher than the horizontal height of the liquid discharge pipe 209, the cleaning liquid in the ultrasonic cleaning tank 1 can be fully sucked out.

[0048] As shown in Figures 3 to 4 The filter assembly 3 is assembled in the circulating filter cartridge 201, and the filter assembly 3 comprises a mesh filter cartridge 301, and the mesh filter cartridge 301 is fixedly assembled in the circulating filter cartridge 201. The mesh filter cartridge 301 is used for filtering the impurities of the cleaning liquid delivered by the flow guide pipe 302.

[0049] As shown in Figures 3 to 6 The flow guide pipe 302 is arranged above the mesh filter cartridge 301, and the flow guide pipe 302 is used for guiding the cleaning liquid delivered by the connecting guide pipe 303.

[0050] As shown in Figures 3 to 6 The connecting guide pipe 303 is inserted into the flow guide pipe 302, and one end of the connecting guide pipe 303 outside the circulating filter cartridge 201 is fixedly connected with the filtering delivery pipe 202.

[0051] The connecting guide pipe 302 and the filtering conveying pipe 202 are connected, so that the cleaning liquid conveyed in the filtering conveying pipe 202 is conveyed to the guide pipe 302 along the connecting guide pipe 303.

[0052] As shown in Figures 3 to 6 The guide cone 304 is fixedly connected below the guide pipe 302. The guide cone 304 guides and limits the cleaning liquid conveyed by the guide pipe 302.

[0053] Specifically, the outer wall of the guide cone 304 cooperates with the inner surface of the guide pipe 302 to form an inclined guide channel. The cleaning liquid is conveyed to the inner surface of the mesh filter cartridge 301 along the cleaning water guide channel, so that the impurities adhered to the inner surface of the mesh filter cartridge 301 can be continuously washed, the adverse effects of the impurities adhered to the inner surface of the mesh filter cartridge 301 on the filtering efficiency of the mesh filter cartridge 301 are reduced, and the filtering efficiency of the mesh filter cartridge 301 is ensured.

[0054] The circulating filter cartridge 201 is composed of a cartridge body and a cartridge cover, and the cartridge body cooperates with the cartridge cover to form a closed filtering cavity. The connecting guide pipe 303 is fixedly arranged above the cartridge cover. The closed filtering cavity provides a closed filtering space for the cleaning liquid extracted by the circulating pump 203, so that the pollution of the environment to the cleaning liquid is reduced.

[0055] As shown in Figures 3 to 4 The supporting fixed plate 305 is fixedly connected in the cartridge body and is sleeved outside the mesh filter cartridge 301. The supporting fixed plate 305 supports and fixes the mesh filter cartridge 301.

[0056] As shown in Figures 3 to 4 The assembly bolts 306 are fixedly connected between the mesh filter cartridge 301 and the supporting fixed plate 305. The assembly bolts 306 connect the mesh filter cartridge 301 and the supporting fixed plate 305, so that the use stability of the mesh filter cartridge 301 is ensured.

[0057] As shown in Figure 2 The observation window 307 is fixedly connected to the outer wall of the circulating filter cartridge 201 and is arranged in cooperation with the mesh filter cartridge 301. The observation window 307 is used to observe the filtering state of the cleaning liquid in the mesh filter cartridge 301.

[0058] In use, during the use of the ultrasonic cleaning tank 1, the circulating pump 203 is controlled to extract the cleaning liquid containing impurities in the ultrasonic cleaning tank 1. The cleaning liquid at the bottom of the ultrasonic cleaning tank 1 is conveyed to the guide pipe 302 along the drain pipe 209, the liquid suction pipe 208, the filtering conveying pipe 202 and the connecting guide pipe 303 under the action of the circulating pump 203. The cleaning liquid is conveyed to the inner wall of the mesh filter cartridge 301 along the inclined guide channel.

[0059] The cleaning liquid is filtered by the mesh filter cartridge 301, and the filtered cleaning liquid flows back to the ultrasonic cleaning tank 1 under the action of gravity along the circulating filter cartridge 201, the backflow conveying pipe 204 and the liquid inlet pipe 210, and the cleaning liquid in the ultrasonic cleaning tank 1 is filtered and backflowed, thereby prolonging the service life of the cleaning liquid and improving the cleaning effect of the gear.

[0060] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

[0061] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A cleaning device for gear production, characterized by, include: Ultrasonic cleaning tank; A circulation guide assembly is assembled on one side of the ultrasonic cleaning tank, and the circulation guide assembly includes a circulation filter cartridge, which is fixedly assembled on one side of the ultrasonic cleaning tank. A filter delivery pipe is fixedly connected to the top of the circulation filter cartridge, and the end of the filter delivery pipe away from the circulation filter cartridge is connected to a circulation pump. A reflux delivery pipe is fixedly connected to the bottom of the circulation filter cartridge; The filter component is assembled in the circulation filter cartridge, and the filter component includes a mesh filter cartridge, which is fixedly assembled in the circulation filter cartridge. A guide tube is arranged above the mesh filter cartridge, and a connecting guide tube is inserted above the guide tube. One end of the connecting guide tube is located outside the circulation filter cartridge and is fixedly connected to the filter delivery pipe, and a guide cone is fixedly connected to the bottom of the guide tube.

2. The cleaning device for gear production according to claim 1, characterized in that, A cartridge holder is sleeved on the outer side of the circulating filter cartridge, and a locking bolt is threadedly connected to the side of the cartridge holder facing away from the ultrasonic cleaning tank.

3. The cleaning device for gear production according to claim 2, characterized in that, A fixed bracket is fixedly assembled between the cartridge rack and the ultrasonic cleaning tank. The fixed bracket consists of a horizontal bracket and a vertical bracket. The vertical bracket is fixedly assembled on the side of the ultrasonic cleaning tank.

4. The cleaning device for gear production according to claim 1, characterized in that, The filter delivery pipe is communicated with the liquid outlet of the circulation pump, the liquid inlet of the circulation pump is fixedly connected with a liquid extraction pipe, and a liquid discharge pipe is fixedly connected between the liquid extraction pipe and the ultrasonic cleaning tank.

5. The cleaning device for gear production according to claim 4, characterized in that, A liquid inlet pipe is fixedly connected between the reflux delivery pipe and the ultrasonic cleaning tank, and the horizontal height of the liquid inlet pipe is higher than the horizontal height of the liquid discharge pipe.

6. The cleaning device for gear production according to claim 1, characterized in that, The circulating filter cartridge consists of a cartridge body and a cartridge cover. The cartridge body and the cartridge cover cooperate to form a closed filter cavity. The connecting pipe is fixedly assembled above the cartridge cover.

7. The cleaning device for gear production according to claim 6, characterized in that, A supporting fixing plate is fixedly connected in the cylinder body, and the supporting fixing plate is sleeved on the outside of the mesh filter cartridge. A plurality of assembly bolts are fixedly connected between the mesh filter cartridge and the supporting fixing plate.

8. The cleaning device for gear production according to claim 1, characterized in that, The outer wall of the guide cone cooperates with the inner surface of the guide pipe to form an inclined guide channel.

9. The cleaning device for gear production according to claim 1, characterized in that, An observation window is fixedly connected to the outer wall of the circulation filter cartridge, and the observation window is arranged in cooperation with the mesh filter cartridge.

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