Dust removal device for pneumatic element machining
By designing a dust removal device suitable for pneumatic component processing of different sizes, the problem of sticking debris and residue is solved by using electric push rods and cleaning brushes, achieving efficient inner wall cleaning and improving production quality and efficiency.
Patent Information
- Application Number
- CN202422672556.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The debris and residue generated after polishing existing pneumatic components easily stick to the inner wall, affecting production quality. In addition, traditional cleaning devices require frequent mold replacement to adapt to pipes of different sizes.
A dust removal device for pneumatic component processing was designed, which includes an electric push rod, a motor-driven protective box and a cleaning brush. It can adapt to tubular pneumatic components of different sizes and is fixed by a clamping device. The cleaning brush can rotate to clean the inner wall, and the residue is collected through the discharge hole.
It achieves efficient cleaning of the inner walls of tubular pneumatic components of different sizes, avoids the inconvenience of manual cleaning and the frequent mold replacement of traditional devices, and improves production efficiency and product quality.
Smart Images
Figure CN223454763U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pneumatic element processing field, concretely is a dust collector for pneumatic element processing. BACKGROUND
[0002] Pneumatic element processing is a field involving precision machining and automation systems, including air supply processing elements, pneumatic actuator elements, pneumatic control elements and auxiliary elements, and is a constantly developing field, with new materials, designs and manufacturing processes emerging to meet higher performance requirements and more extensive application needs.
[0003] Polishing is a kind of pneumatic element processing method, and after polishing processing of tubular pneumatic elements, part of the debris residue will stick to the inner wall of the pneumatic element and not easy to fall off, which affects the production quality of the pneumatic element, and manual residue scraping and cleaning is more troublesome, and some electric cleaning devices need to be replaced frequently to adapt to the inner diameter of the pipe of different sizes, so a dust collector for pneumatic element processing is proposed to solve the above problems. SUMMARY
[0004] (I) Technical problems solved
[0005] In view of the deficiencies of the prior art, the utility model provides a dust collector for pneumatic element processing, which has the advantages of being able to adapt to pneumatic elements of different sizes and being able to clean the inner wall of the tubular pneumatic element, solving the problem that polishing is a kind of pneumatic element processing method, and after polishing processing of tubular pneumatic elements, part of the debris residue will stick to the inner wall of the pneumatic element and not easy to fall off, which affects the production quality of the pneumatic element, and manual residue scraping and cleaning is more troublesome, and some electric cleaning devices need to be replaced frequently to adapt to the inner diameter of the pipe of different sizes.
[0006] (II) Technical solutions
[0007] The utility model discloses a dust collector for pneumatic element processing, which comprises a base frame, a supporting frame fixedly connected to the top of the base frame, two electric push rods fixedly connected to the bottom of the supporting frame, a mounting plate fixedly connected to the top of the electric push rods, a first motor fixedly connected to the top of the mounting plate, a protective box rotatably connected to the mounting plate and fixedly connected to the output shaft outside of the first motor, a second motor fixedly connected to the inside of the protective box, a threaded rod rotatably connected to the inside of the protective box and fixedly connected to the output shaft outside of the second motor, a first transmission block threadedly connected to the outside of the threaded rod, a connecting block slidably connected to the protective box and rotatably connected to the outside of the first transmission block through a hinged support, a cleaning brush arranged on the outside of the connecting block, a fixed block fixedly connected to the top of the base frame, and a clamping device arranged in the fixed block.
[0008] The utility model discloses a dust collector for pneumatic element processing, which comprises a base frame, a supporting frame fixedly connected to the top of the base frame, two electric push rods fixedly connected to the bottom of the supporting frame, a mounting plate fixedly connected to the top of the electric push rods, a first motor fixedly connected to the top of the mounting plate, a protective box rotatably connected to the mounting plate and fixedly connected to the output shaft outside of the first motor, a second motor fixedly connected to the inside of the protective box, a threaded rod rotatably connected to the inside of the protective box and fixedly connected to the output shaft outside of the second motor, a first transmission block threadedly connected to the outside of the threaded rod, a connecting block slidably connected to the protective box and rotatably connected to the outside of the first transmission block through a hinged support, a cleaning brush arranged on the outside of the connecting block, a fixed block fixedly connected to the top of the base frame, and a clamping device arranged in the fixed block.
[0009] The utility model discloses a dust collector for pneumatic element processing, which comprises a base frame, a supporting frame fixedly connected to the top of the base frame, two electric push rods fixedly connected to the bottom of the supporting frame, a mounting plate fixedly connected to the top of the electric push rods, a first motor fixedly connected to the top of the mounting plate, a protective box rotatably connected to the mounting plate and fixedly connected to the output shaft outside of the first motor, a second motor fixedly connected to the inside of the protective box, a threaded rod rotatably connected to the inside of the protective box and fixedly connected to the output shaft outside of the second motor, a first transmission block threadedly connected to the outside of the threaded rod, a connecting block slidably connected to the protective box and rotatably connected to the outside of the first transmission block through a hinged support, a cleaning brush arranged on the outside of the connecting block, a fixed block fixedly connected to the top of the base frame, and a clamping device arranged in the fixed block.
[0010] On the basis of the above technical scheme, the utility model still can make improvement as follows.
[0011] Further, the inside of the mounting plate is provided with an annular groove, and the top of the protective box is fixedly connected with an annular plate slidably connected with the annular groove.
[0012] The beneficial effect of the above further scheme is to share the pressure of the first motor and stabilize the rotating direction of the protective box.
[0013] Further, the number of the connecting blocks is four and they are distributed in front, back, left and right, and the four connecting blocks all extend to the outside of the protective box.
[0014] The beneficial effect of the above further scheme is to uniformly distribute the cleaning brushes on the outside of the protective box and make the rotating and brushing of the cleaning brushes more stable.
[0015] Further, the inside of the protective box is provided with a sliding groove, and the outside of the connecting block is fixedly connected with a sliding block slidably connected with the sliding groove.
[0016] The beneficial effect of the above further scheme is to assist the movement of the connecting block and stabilize the extending and retracting direction of the cleaning brush.
[0017] Further, the clamping device comprises a third motor fixedly connected outside the fixed block, an output shaft of the third motor is fixedly connected with left and right screw rods rotatingly connected inside the fixed block, outer sides of the left and right screw rods are in threaded transmission connection with two second transmission blocks in left and right symmetrical distribution, opposite sides of the two second transmission blocks are fixedly connected with clamping plates.
[0018] The beneficial effect of the further scheme is that the tubular pneumatic component can be clamped and fixed to prevent falling during cleaning of the inside.
[0019] Further, the bottom frame is internally provided with a discharging hole, and the bottom frame is internally provided with a receiving box located below the discharging hole.
[0020] The beneficial effect of the further scheme is that the residual debris can be randomly prevented from floating to affect the product quality. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a front structure schematic view of the utility model;
[0022] Figure 2 It is a clamping device structure schematic view of the utility model;
[0023] Figure 3 It is an installation plate section structure schematic view of the utility model;
[0024] Figure 4 It is a protective box section schematic view of the utility model.
[0025] In the drawing: 1, bottom frame; 2, support frame; 3, electric push rod; 4, installation plate; 5, first motor; 6, protective box; 7, second motor; 8, threaded rod; 9, first transmission block; 10, connecting block; 11, cleaning brush; 12, fixed block; 13, clamping device; 131, third motor; 132, left and right screw rods; 133, second transmission block; 134, clamping plate; 14, annular plate; 15, sliding block; 16, receiving box. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0027] In the embodiments, the clamping device comprises a third motor fixedly connected outside the fixed block, an output shaft of the third motor is fixedly connected with left and right screw rods rotatingly connected inside the fixed block, outer sides of the left and right screw rods are in threaded transmission connection with two second transmission blocks in left and right symmetrical distribution, opposite sides of the two second transmission blocks are fixedly connected with clamping plates. Figures 1-4The utility model provides a dust removal device for pneumatic element processing, the utility model discloses a bottom frame 1, the top of bottom frame 1 is fixedly connected with support frame 2, the bottom of support frame 2 is fixedly connected with the electric push rod 3 of two quantity, the bottom of two electric push rod 3 all is fixedly connected with the top of mounting plate 4, the top of mounting plate 4 is fixedly connected with first motor 5, the output shaft outside of first motor 5 is fixedly connected with the rotation connection of mounting plate 4 protection box 6, the inside fixedly connected with second motor 7 of protection box 6, the output shaft outside of second motor 7 is fixedly connected with the rotation connection of protection box 6 inside screw rod 8, the outside of screw rod 8 is connected with first transmission block 9 through screw drive, the outside of first transmission block 9 is rotatably connected with the connection block 10 of sliding connection with protection box 6 through hinged support, the outside of connection block 10 is provided with cleaning brush 11, the top of bottom frame 1 is fixedly connected with fixed block 12, the inside of fixed block 12 is provided with clamping device 13.
[0028] Among them, the inside of mounting plate 4 is provided with annular groove, the top of protection box 6 is fixedly connected with the annular plate 14 of sliding connection with annular groove.
[0029] In the actual use process in the embodiment, when first motor 5 drives protection box 6 to rotate, annular plate 14 will slide in annular groove, increase the contact area of protection box 6 and mounting plate 4, and stabilize the rotation direction of protection box 6.
[0030] Among them, the number of connection block 10 is four and all is before and after left and right distribution, four connection block 10 all runs through and extends to the outside of protection box 6.
[0031] In the actual use process in the embodiment, four connection block 10 drive four cleaning brush 11 to move, four cleaning brush 11 is evenly located at the outside of protection box 6, and the balance of cleaning brush 11 is facilitated.
[0032] Among them, the inside of protection box 6 is provided with sliding slot, the outside of connection block 10 is fixedly connected with the sliding block 15 of sliding connection with sliding slot.
[0033] In the actual use process in the embodiment, when first transmission block 9 drives connection block 10 to move, sliding block 15 will slide in sliding slot, to stabilize the sliding direction of connection block 10.
[0034] Among them, clamping device 13 includes the third motor 131 of fixedly connected with the outside of fixed block 12, the output shaft outside of third motor 131 is fixedly connected with the rotation connection of inside of fixed block 12 left and right screw rod 132, the outside of left and right screw rod 132 is connected with the second transmission block 133 of two quantity and left and right symmetry distribution through screw drive, the opposite side of two second transmission block 133 all is fixedly connected with clamping plate 134.
[0035] In actual use, the third motor 131 drives the left and right screw rods 132 to rotate, and the second transmission block 133 drives the two clamping plates 134 to clamp and fix under the action of the threads.
[0036] The inner part of the base frame 1 is provided with a discharging hole, and the inner part of the base frame 1 is provided with a receiving box 16 located below the discharging hole.
[0037] In actual use, the residue and debris brushed off by the cleaning brush 11 can fall into the receiving box 16 through the discharging hole, and water can be provided in the receiving box 16 to prevent dust from floating.
[0038] Working principle:
[0039] When the inner wall of the tubular pneumatic element needs to be cleaned, the tubular pneumatic element can be placed in the discharging hole first, and the clamping plates 134 are fixed by starting the third motor 131, then the protective box 6 is lowered by starting the electric push rod 3, the size of the protective box 6 is smaller than the caliber of the pipe, the second motor 7 is provided with an internal battery to prevent the wire from winding, and the first transmission block 9 moves the connecting block 10 by the action of the threaded rod 8 to make the cleaning brush 11 adapt to the size of the inner diameter of the pipe wall by starting the second motor 7, at this time, the first motor 5 is started to drive the cleaning brush 11 to rotate, so as to clean the pipe wall, and the debris brushed off falls into the receiving box 16 from the discharging hole and is collected.
[0040] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0041] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for pneumatic component processing, comprising a chassis (1), characterized in that: The top of the chassis (1) is fixedly connected with a support frame (2), the bottom of the support frame (2) is fixedly connected with two electric push rods (3), the bottom of the two electric push rods (3) is fixedly connected with the top of a mounting plate (4), the top of the mounting plate (4) is fixedly connected with a first motor (5), the output shaft of the first motor (5) is fixedly connected with a protective box (6) rotatably connected with the mounting plate (4), the inside of the protective box (6) is fixedly connected with a second motor (7), the output shaft of the second motor (7) is fixedly connected with a threaded rod (8) rotatably connected with the inside of the protective box (6), the outside of the threaded rod (8) is threadedly connected with a first transmission block (9), the outside of the first transmission block (9) is rotatably connected with a connecting block (10) slidably connected with the protective box (6) through a hinged support, the outside of the connecting block (10) is provided with a cleaning brush (11), the top of the chassis (1) is fixedly connected with a fixed block (12), the inside of the fixed block (12) is provided with a clamping device (13).
2. The dust removal device for pneumatic component machining according to claim 1, characterized in that: The inside of the mounting plate (4) is provided with an annular groove, the top of the protective box (6) is fixedly connected with an annular plate (14) slidably connected with the annular groove.
3. The dust removal device for pneumatic component machining according to claim 1, characterized in that: The number of the connecting blocks (10) is four and is distributed in front and back and left and right, the four connecting blocks (10) all extend to the outside of the protective box (6).
4. The dust removal device for pneumatic component machining according to claim 1, characterized in that: The inside of the protective box (6) is provided with a sliding groove, the outside of the connecting block (10) is fixedly connected with a sliding block (15) slidably connected with the sliding groove.
5. The dust removal device for pneumatic component machining according to claim 1, characterized in that: The clamping device (13) comprises a third motor (131) fixedly connected with the outside of the fixed block (12), the output shaft of the third motor (131) is fixedly connected with a left-right rotating screw rod (132) rotatably connected with the inside of the fixed block (12), the outside of the left-right rotating screw rod (132) is threadedly connected with two second transmission blocks (133) symmetrically distributed in left and right, the opposite sides of the two second transmission blocks (133) are fixedly connected with clamping plates (134).
6. The dust removal device for pneumatic component machining according to claim 1, characterized in that: The inside of the chassis (1) is provided with a discharging hole, the inside of the chassis (1) is provided with a receiving box (16) below the discharging hole.