Flattening equipment for machining copper alloy anchor wire

By designing the pressure roller pressing assembly and cooling assembly, the problems of temperature rise and inconvenient disassembly of the pressure roller were solved, enabling convenient disassembly and effective cooling of the pressure roller, thus ensuring the processing efficiency and quality of copper alloy anchor wire.

CN223455007UActive Publication Date: 2025-10-21JIANGSU XIONGSHENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422666427.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-10-21
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

In existing flattening equipment, the temperature rise of the pressing roller during operation affects the hardness of the copper alloy wire, and the replacement of the roller is inconvenient when it wears out.

Method used

A pressure roller pressing assembly and a cooling assembly were designed. The pressure roller is detachably connected through a connecting groove and a connecting rod. The cooling assembly directly cools the pressure roller and the copper alloy wire through a cooling nozzle, independent of the pressure roller disassembly process.

Benefits of technology

It enables convenient disassembly and effective cooling of the pressure roller, avoiding the inconvenience of disassembling the pressure roller while maintaining the efficient operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flat wire processing, in particular to flattening equipment for processing a copper alloy anchor wire, which comprises a water storage base, two groups of support side plates are welded at the top of the water storage base, and compression roller dismounting assemblies are arranged on the inner sides of the support side plates. A pressing roller material pressing assembly used for edge pressing of the copper alloy anchor wire is installed below the pressing roller dismounting assembly, a cooling assembly used for cooling is arranged on the pressing roller dismounting assembly, and a straightener used for straightening is installed on one side of the supporting side plate. The pressing roller material pressing assembly comprises a pressing roller, the front end and the rear end of the pressing roller are detachably connected with connecting rotating discs, the middle of each connecting rotating disc is fixedly connected with a connecting inserting rod, a connecting groove matched with the connecting inserting rod is formed in the connecting position of the pressing roller and the connecting inserting rod, and the connecting inserting rod is of a cross-shaped structure. According to the utility model, the compression roller and the copper alloy wire can be directly cooled from the outside of the compression roller without influencing the disassembly and replacement of the compression roller.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flat wire processing technical field especially a kind of flattening equipment for processing copper alloy anchor wire. BACKGROUND

[0002] Copper alloy anchor wire is also called copper flat wire, which is made by pressing and rolling copper alloy round wire, and the flattening equipment is the equipment for pressing and rolling copper alloy round wire.

[0003] The temperature between the working and copper alloy wire of the current compression roller rises, which will affect the hardness of copper alloy wire.

[0004] The existing public technical solution, with the announcement number CN210231349U, discloses a flattening equipment for processing copper alloy anchor wire, which includes a rack, two compression rollers rotatably connected to the rack, the compression roller includes a roller shaft and a roller cylinder rotatably connected to the outside of the roller shaft, the roller shaft is externally connected with a water inlet pipe and a water outlet pipe at both ends, and the roller shaft is hollow inside and connected with the water inlet pipe and the water outlet pipe, and the roller cylinder is hollow inside to form a cooling cavity for cooling. The low-temperature water is introduced into the roller shaft through the water inlet pipe and discharged through the water outlet pipe arranged at the other end of the roller shaft. The low temperature in the cooling cavity is transmitted to the roller cylinder through the side wall of the roller cylinder, so that the temperature of the surface of the roller cylinder is reduced, and the strength of the copper alloy anchor wire passing between the two compression rollers is prevented from being reduced due to heating.

[0005] In actual implementation, the above technical solution cools the copper alloy anchor wire between the two compression rollers by delivering cooling water to the inside of the roller shaft. However, the cooling cavity is located at the center of the roller shaft, and when the outer roller cylinder needs to be replaced due to wear, the roller cylinder and the roller shaft need to be disassembled to achieve replacement, which is inconvenient to use. SUMMARY

[0006] The utility model aims at providing a flattening equipment for processing copper alloy anchor wire, which can directly cool the compression roller and copper alloy wire from the outside of the compression roller, without affecting the disassembly and replacement of the compression roller, to solve the problems in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a flattening equipment for processing copper alloy anchor wire, which includes a water storage base, two groups of support side plates are welded on the top of the water storage base, a compression roller disassembly assembly is arranged on the inner side of the support side plate, a compression roller pressing assembly for pressing copper alloy anchor wire is installed below the compression roller disassembly assembly, a cooling assembly for cooling is arranged above the compression roller disassembly assembly, and a straightener for straightening is installed on one side of the support side plate.

[0008] The compression roller pressing assembly includes a compression roller, and a connecting turntable is detachably connected to the front and rear ends of the compression roller.

[0009] Preferably, the middle part of the connecting turntable is fixedly connected with a connecting plug rod, a connecting groove matched with the connecting plug rod is arranged at the connecting position of the pressing roller and the connecting plug rod, and the connecting plug rod is in a cross-shaped structure.

[0010] Preferably, the pressing roller is provided in two groups, and the power output end of a pressing roller motor is mounted on one side of the connecting turntable.

[0011] Preferably, the pressing roller pressing assembly further comprises a supporting upper plate and a supporting lower plate which are arranged in parallel with the supporting side plates, the supporting upper plate is located above the supporting lower plate, and an adjusting screw is arranged in the supporting upper plate and the supporting lower plate, and the adjusting screw is threadedly connected with an adjusting bolt.

[0012] Preferably, the pressing roller dismounting assembly comprises a guide plate fixed between the two groups of supporting side plates, and a bidirectional screw rod is mounted in the guide plate, and the power output end of a screw rod motor is fixedly arranged at one end of the bidirectional screw rod.

[0013] Preferably, the surface of the bidirectional screw rod is connected with a guide sliding block through a screw rod sleeve, the guide sliding block is fixed on the top of the supporting upper plate, and a guide groove is arranged at the connecting position of the guide sliding block and the guide plate.

[0014] Preferably, the cooling assembly comprises a transfer box fixed on the top of the guide plate, a cooling nozzle is arranged at the water outlet end of the transfer box, the water outlet direction of the cooling nozzle is towards the space between the two groups of pressing rollers, a cooling pipe is connected to the water inlet end of the transfer box, and the end of the cooling pipe is fixed on the water storage base.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1. The pressing roller can be detachably connected with the connecting turntable through the connecting groove and the connecting plug rod, and the pressing roller is convenient to dismount through the pressing roller pressing assembly.

[0017] 2. The pressing roller is cooled by the cooling assembly, and the dismounting of the pressing roller is not affected. DRAWINGS

[0018] In order to more clearly illustrate the specific embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.

[0019] Figure 1 It is the overall structure view of the utility model.

[0020] Figure 2 The structure schematic view of bidirectional screw rod of the utility model;

[0021] Figure 3 The structure schematic view of pressure roller and connecting turntable of the utility model;

[0022] Figure 4 The utility model discloses a Figure 1 The enlarged view of A.

[0023] Mark explanation:

[0024] 1, water storage base, 2, pressure roller pressure material assembly, 201, support upper plate, 202, support lower plate, 203, adjusting bolt, 204, pressure roller, 205, adjusting screw, 206, connecting groove, 207, connecting turntable, 208, connecting plug rod, 209, pressure roller motor, 3, straightener, 4, pressure roller dismounting assembly, 401, screw motor, 402, guide sliding block, 403, bidirectional screw rod, 404, guide plate, 5, support side plate, 6, cooling assembly, 601, cooling pipe, 602, transfer box, 603, cooling spray head. Specific implementation

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] The utility model provides a technical scheme:

[0027] Please refer to Figures 1 to 4 A flattening equipment for processing copper alloy anchor line, including water storage base 1, the top of water storage base 1 is welded with two groups of support side plate 5, and the inner side of support side plate 5 is provided with pressure roller dismounting assembly 4, the lower of pressure roller dismounting assembly 4 is installed with the pressure roller pressure material assembly 2 for pressing edge copper alloy anchor line, and the upper of pressure roller dismounting assembly 4 is provided with cooling assembly 6 for cooling, and one side of support side plate 5 is installed with straightener 3 for straightening;

[0028] The pressure roller material pressing assembly 2 comprises a pressure roller 204, and the front and rear ends of the pressure roller 204 are detachably connected with a connecting turntable 207, the middle part of the connecting turntable 207 is fixedly connected with a connecting insertion rod 208, a connecting groove 206 matched with the connecting insertion rod 208 is arranged at the connecting position of the pressure roller 204 and the connecting insertion rod 208, the connecting insertion rod 208 is in a cross-shaped structure, the pressure roller 204 is provided in two groups, and the power output end of a pressure roller motor 209 is installed on one side of the connecting turntable 207.

[0029] By adopting the above technical scheme, the pressure roller 204 is sleeved outside the connecting insertion rod 208 through the connecting groove 206, the detachable connection of the pressure roller 204 and the connecting turntable 207 is realized, when the power output end of the pressure roller motor 209 rotates, the pressure roller 204 can be driven to rotate through the connecting turntable 207, so as to roll the copper alloy anchor line passing between the two groups of pressure rollers 204 into a flat wire;

[0030] After the copper alloy anchor line passes through the straightener 3 and is straightened, the copper alloy anchor line is transmitted between the two groups of pressure rollers 204 and is flattened under the action of the rotating pressure roller 204 and is discharged from the other side of the two groups of pressure rollers 204, and the cooling assembly 6 sprays cooling liquid to cool and cool the pressure roller 204 and the flattened copper alloy anchor line, and the other end of the copper alloy anchor line is wound by the winder.

[0031] Specifically, as shown in Figure 4 The pressure roller material pressing assembly 2 further comprises a support upper plate 201 and a support lower plate 202 which are arranged in parallel with the support side plate 5, the support upper plate 201 is located above the support lower plate 202, and an adjusting screw 205 is arranged in the interiors of the support upper plate 201 and the support lower plate 202, and the adjusting screw 205 is threadedly connected with an adjusting bolt 203.

[0032] By adopting the above technical scheme, when it is necessary to adjust the distance between the two groups of pressure rollers 204, the adjusting bolt 203 can be rotated by using a wrench, the adjusting bolt 203 is arranged on the upper and lower sides of the support upper plate 201 and the support lower plate 202 and abuts against the support upper plate 201 and the support lower plate 202, a rubber pad is additionally arranged in the middle part to increase the friction force between the support upper plate 201, the support lower plate 202 and the adjusting bolt 203, when the adjusting bolt 203 is rotated, the support upper plate 201 and the support lower plate 202 can be pushed to slide on the adjusting screw 205, so that the distance between the pressure rollers 204 can be adjusted according to the copper alloy anchor lines with different diameters.

[0033] Specifically, as shown in Figure 2As shown, the pressing roller dismounting assembly 4 comprises a guide plate 404 fixed between the two sets of support side plates 5, and a bidirectional screw rod 403 is mounted inside the guide plate 404, one end of the bidirectional screw rod 403 is fixedly provided with a power output end of a screw rod motor 401, the surface of the bidirectional screw rod 403 is connected with a guide sliding block 402 through a screw rod sleeve, and the guide sliding block 402 is fixed on the top of the support upper plate 201, and a guide groove is arranged at the connection between the guide sliding block 402 and the guide plate 404;

[0034] The cooling assembly 6 comprises a transfer box 602 fixed on the top of the guide plate 404, and a cooling nozzle 603 is arranged at the water outlet end of the transfer box 602, the water outlet direction of the cooling nozzle 603 is towards the two sets of pressing rollers 204, the water inlet end of the transfer box 602 is connected with a cooling pipe 601, and the end of the cooling pipe 601 is fixed on the water storage base 1, a filter screen is arranged inside the water storage base 1 to filter the cooling liquid, and the filtered cooling liquid can be reused, and a water pump is mounted on the cooling pipe 601.

[0035] Through the above technical scheme, when the pressing roller 204 needs to be dismounted and replaced, the screw rod motor 401 can be started to drive the bidirectional screw rod 403 to rotate, and the guide sliding block 402 is driven to slide in the guide groove under the action of the screw rod sleeve, so as to drive the support upper plate 201 to slide through the guide sliding block 402, when the distance between the support upper plate 201 and the pressing roller 204 increases, the pressing roller 204 can be dismounted, the water pump can be started to pump out the water in the water storage base 1, and the water is sent to the transfer box 602 through the cooling pipe 601, and is sprayed out through the cooling nozzle 603 on the transfer box 602, so as to realize cooling and temperature reduction of the pressing roller 204 and the copper alloy anchor line.

[0036] Working principle: according to the copper alloy anchor line diameter and the size of the need to crush the size of the appropriate size of the press roll 204, the press roll 204 is provided with a crushing groove, the connecting groove 206 on the press roll 204 is sleeved on the outside of the connecting rod 208, the screw rod motor 401 drives the bidirectional screw rod 403 to rotate, under the action of the screw rod sleeve, the guide sliding block 402 is slid in the guide groove, so as to drive the support upper plate 201 to slide through the guide sliding block 402, the distance between the support upper plate 201 and the press roll 204 gradually decreases, at this time the installation of the press roll 204 is realized, and the distance of the press roll 204 is adjusted according to the diameter of the copper alloy anchor line, the support upper plate 201 and the support lower plate 202 are moved on the adjusting screw 205 by rotating the adjusting bolt 203, the copper alloy anchor line is transmitted between the two groups of press rolls 204 after being straightened by the straightener 3, and is crushed under the action of the rotating press roll 204, and is discharged through the other side of the two groups of press rolls 204, while the water pump pumps out the water in the water storage base 1, and sends it to the transfer box 602 through the cooling pipe 601, sprays it through the cooling spray head 603 on the transfer box 602, realizes the cooling of the press roll 204 and the copper alloy anchor line, and cools the press roll 204 and the crushed copper alloy anchor line, and the other end of the copper alloy anchor line is wound by the winding device.

[0037] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.

Claims

1. A flattening device for processing copper alloy anchor lines, comprising a water reservoir base (1), characterized in that: The top of the water storage base (1) is welded with two groups of supporting side plates (5), and the inner side of the supporting side plates (5) is provided with a press roller dismounting assembly (4), the lower portion of the press roller dismounting assembly (4) is provided with a press roller pressing assembly (2) for pressing the copper alloy anchor line, and the upper portion of the press roller dismounting assembly (4) is provided with a cooling assembly (6) for cooling, and one side of the supporting side plate (5) is provided with a straightener (3) for straightening. The press roller pressing assembly (2) comprises a press roller (204), and the front and rear ends of the press roller (204) are detachably connected with a connecting turntable (207).

2. A flattening apparatus for processing copper alloy anchor lines according to claim 1, characterized in that: The middle portion of the connecting turntable (207) is fixedly connected with a connecting plug rod (208), and the connecting portion of the press roller (204) and the connecting plug rod (208) is provided with a connecting groove (206) matched with the connecting plug rod (208), and the connecting plug rod (208) is a cross-shaped structure.

3. A flattening apparatus for processing copper alloy anchor lines according to claim 2, characterized in that: The press roller (204) is provided with two groups, and one side of the connecting turntable (207) is provided with a power output end of a press roller motor (209).

4. A flattening apparatus for processing copper alloy anchor lines according to claim 3, characterized in that: The press roller pressing assembly (2) further comprises a supporting upper plate (201) and a supporting lower plate (202) arranged in parallel with the supporting side plates (5), the supporting upper plate (201) is located above the supporting lower plate (202), and the interiors of the supporting upper plate (201) and the supporting lower plate (202) are provided with an adjusting screw rod (205), and the adjusting screw rod (205) is threadedly connected with an adjusting screw bolt (203) penetrating the interiors of the supporting upper plate (201) and the supporting lower plate (202).

5. A flattening apparatus for processing copper alloy anchor lines according to claim 4, characterized in that: The press roller dismounting assembly (4) comprises a guide plate (404) fixed between the two groups of supporting side plates (5), and the interior of the guide plate (404) is provided with a bidirectional screw rod (403), and one end of the bidirectional screw rod (403) is fixedly provided with a power output end of a screw rod motor (401).

6. A flattening apparatus for processing copper alloy anchor lines according to claim 5, characterized in that: The surface of the bidirectional screw rod (403) is connected with a guide sliding block (402) through a screw rod sleeve, and the guide sliding block (402) is fixed on the top of the supporting upper plate (201), and the connecting portion of the guide sliding block (402) and the guide plate (404) is provided with a guide groove.

7. A flattening apparatus for processing copper alloy anchor lines according to claim 6, characterized in that: The cooling assembly (6) comprises a transfer box (602) fixed on the top of the guide plate (404), and the water outlet end of the transfer box (602) is provided with a cooling nozzle (603), the water outlet direction of the cooling nozzle (603) is towards the two groups of press rollers (204), the water inlet end of the transfer box (602) is connected with a cooling pipe (601), and the tail end of the cooling pipe (601) is fixed on the water storage base (1).

Citation Information

Patent Citations

  • Flattening equipment for processing copper alloy anchor wire

    CN210231349U