Flat valve plate positioning and riveting device
By designing a flat valve plate positioning and riveting device, and utilizing the cooperation of the riveting and positioning components, the precise positioning of the flat valve plate assembly and the precise feeding of rivets are achieved, solving the defect rate problem in the riveting process and improving the riveting quality and yield.
Patent Information
- Application Number
- CN202422537159.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-18
Smart Images

Figure CN223455038U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flat valve plate assembly field especially relates to a flat valve plate positioning riveting device. BACKGROUND
[0002] As Figure 1 , Figure 2 As shown in the figure, the flat valve plate 10 includes valve plate 11, valve piece 12, limiting piece 13, valve plate 11 is provided with valve piece groove 14, valve piece 12 is placed in valve piece groove 14, and limiting piece 13 is installed on valve piece 12, and valve plate 11, valve piece 12 and limiting piece 13 are riveted and fixed by multiple rivets 15. However, when riveting the three, the riveting holes 16 on the valve plate 11, the valve piece 12 and the limiting piece 13 need to be corresponded one by one, and then the corresponding rivets 15 are supplied to the riveting holes 16, although the shape of the valve piece groove 14 is adapted to the valve piece 12, but when riveting, the riveting holes 16 of the three need to be corresponded one by one, and once there is deviation, it will lead to inaccurate riveting, and finally lead to poor assembly of the flat valve plate 10. The technical problem to be solved at present is how to accurately supply rivets to the flat valve plate 10 assembly to improve the riveting yield. SUMMARY
[0003] In order to overcome the above-mentioned shortcomings, the utility model aims at a flat valve plate positioning riveting device which can accurately supply rivets to the flat valve plate assembly, ensure the riveting quality and improve the riveting yield.
[0004] In order to achieve the above purpose, one of the technical schemes adopted by the utility model is: a flat valve plate positioning riveting device, comprising a rack, a riveting assembly is slidably arranged on the upper end of the rack, the riveting assembly comprises a connecting plate, a riveting pipe and a riveting cylinder, the riveting pipe is fixedly installed on the connecting plate, the riveting cylinder is fixed on the upper end of the rack and drives the connecting plate to lift, a plurality of rivet channels are formed on the riveting pipe, the number of the rivet channels is consistent with the number of riveting holes, and the rivet can pass through the rivet channel completely; a jaw set is arranged at the lower end of the riveting pipe, the jaw set can clamp or release the rivet at the lower end of the riveting pipe; a positioning assembly is slidably arranged on the lower end of the rack, the positioning assembly comprises a plurality of positioning needles and a positioning cylinder, the plurality of positioning needles correspond to the plurality of rivet channels one by one, and the positioning cylinder is fixed on the lower end of the rack and drives the plurality of positioning needles to lift; the riveting pipe and the positioning needle are located at the upper and lower ends of a flat valve plate jig, the flat valve plate jig is used to install the flat valve plate assembly, and the middle part of the flat valve plate jig penetrates up and down.
[0005] Preferably, the pair of clamping jaws comprises: a pair of clamping jaws fixed on opposite sides of the riveting pipe, the outer side wall of the pair of clamping jaws is beveled, the pair of clamping jaws is made of elastic material, and a rivet groove is integrally formed at the lower end of each clamping jaw; a clamping jaw air cylinder fixed on the connecting plate, the extension shaft of the clamping jaw air cylinder is downward, and a sliding plate is fixedly connected, a clamping jaw hole is formed in the middle of the sliding plate, and the pair of clamping jaws and the riveting pipe pass through the clamping jaw hole; the clamping jaw air cylinder can drive the sliding plate to ascend and descend, and move to the maximum outer diameter or the minimum outer diameter formed by the pair of clamping jaws through the clamping jaw hole, so as to force the pair of rivet grooves to clamp or loosen the rivets at the lower end of the riveting pipe.
[0006] Preferably, the clamping jaw hole is mounted on an adapter block, a mounting hole larger than the clamping jaw hole is formed in the middle of the sliding plate, and the adapter block is detachably mounted in the mounting hole.
[0007] Preferably, a plurality of matched guide sleeves and guide columns are arranged between the connecting plate and the sliding plate.
[0008] Preferably, a pair of grooves are arranged on opposite sides of the riveting pipe, and the pair of clamping jaws are correspondingly arranged in the pair of grooves.
[0009] Preferably, a baffle assembly is arranged at the upper end of the riveting pipe, and is used for opening or closing the upper end of the rivet channel.
[0010] Preferably, the baffle assembly comprises: a limiting block fixed on the upper end face of the connecting plate, a limiting groove is arranged between the limiting block and the connecting plate, a plurality of first rivet through holes are arranged on the limiting block and communicated with the limiting groove, and the plurality of first rivet through holes are always one-to-one corresponding to the plurality of rivet channels in the up-down direction; a translation plate is slidably arranged on the connecting plate, the translation plate is inserted into the limiting groove, the width of the limiting groove is greater than the width of the translation plate, a plurality of second rivet through holes are arranged on the translation plate and can be one-to-one corresponding to the plurality of rivet channels in the up-down direction; and a translation air cylinder is fixed on the upper end face of the connecting plate and drives the translation plate to move back and forth in the limiting groove, so as to block or communicate the first rivet through holes and the rivet channels.
[0011] The flat valve plate positioning riveting device has the advantages that: the rivet feeding pipe can accurately feed rivets to the flat valve plate assembly through the cooperation of the rivet feeding assembly and the positioning assembly before the flat valve plate assembly is fed with rivets on the flat valve plate jig, and the riveting quality is ensured and the riveting yield is improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is an exploded view of the flat valve plate;
[0013] Figure 2 isometric view of the assembled flat valve plate;
[0014] Figure 3 isometric view of the first angle of the embodiment;
[0015] Figure 4 isometric view of the second angle of the embodiment;
[0016] Figure 5 exploded view of the riveting assembly and jaw set of the embodiment;
[0017] Figure 6 isometric view of the assembled riveting assembly and jaw set of the embodiment;
[0018] Figure 7 isometric view of the assembled baffle assembly of the embodiment;
[0019] Figure 8 exploded view of the baffle assembly of the embodiment.
[0020] in the drawings:
[0021] 10, flat valve plate; 11, valve plate; 12, valve piece; 13, limiting piece; 14, valve piece groove; 15, rivet;
[0022] 20, frame;
[0023] 30, riveting assembly; 31, connecting plate; 32, riveting pipe; 32a, rivet passage; 33, riveting cylinder; 34, groove; 35, guide post;
[0024] 40, jaw set; 41, jaw; 42, inclined surface; 43, rivet slot; 44, jaw cylinder; 45, sliding plate; 46, jaw hole; 47, adapter block; 48, mounting hole; 49, guide sleeve;
[0025] 50, positioning assembly; 51, positioning needle; 52, positioning cylinder;
[0026] 60, baffle assembly; 61, limiting block; 62, limiting slot; 62a, first rivet through hole; 63, translation plate; 63a, second rivet through hole; 64, translation cylinder. DETAILED DESCRIPTION
[0027] The advantages and features of the present application will be more readily understood from the detailed description which follows, taken in conjunction with the accompanying drawings, in which the preferred embodiments of the present application are shown by way of illustration:
[0028] Referring to Figure 3 , Figure 4As shown, the embodiment discloses a flat valve plate positioning riveting device, which comprises a rack 20, a riveting assembly 30 is slidably arranged at the upper end of the rack 20, the riveting assembly 30 comprises a connecting plate 31, a riveting pipe 32 and a riveting cylinder 33, the riveting pipe 32 is fixedly installed on the connecting plate 31, the riveting cylinder 33 is fixed at the upper end of the rack 20 and drives the connecting plate 31 to ascend and descend, a plurality of rivet passages 32a are formed on the riveting pipe 32, the number of the rivet passages 32a is consistent with the number of riveting holes, and the rivet 15 can completely pass through the rivet passage 32a; a jaw set 40 is arranged at the lower end opening of the riveting pipe 32, the jaw set 40 can clamp or release the rivet 15 at the lower end opening of the riveting pipe 32; a positioning assembly 50 is slidably arranged at the lower end of the rack 20, the positioning assembly 50 comprises a plurality of positioning needles 51 and a positioning cylinder 52, the plurality of positioning needles 51 correspond to the plurality of rivet passages 32a one by one, and the positioning cylinder 52 is fixed at the lower end of the rack 20 and drives the plurality of positioning needles 51 to ascend and descend; the riveting pipe 32 and the positioning needles 51 are located at the upper and lower ends of a flat valve plate jig, the flat valve plate jig is used to install a flat valve plate assembly, and the flat valve plate jig is penetrated from top to bottom in the middle part.
[0029] In the embodiment, the riveting assembly 30 and the positioning assembly 50 can be slid on the rack 20 through the cooperation of a slide rail and a slide block, or can be slid through one slide rail and two slide blocks.
[0030] As shown in Figure 5 , Figure 6 The jaw set 40 comprises:
[0031] a pair of jaws 41 fixed on opposite sides of the riveting pipe 32, the outer side wall of the pair of jaws 41 is a bevel 42, the pair of jaws 41 is made of elastic material, and a rivet groove 43 is integrally formed at the lower end of each jaw 41;
[0032] a jaw cylinder 44 fixed on the connecting plate 31, the extension shaft of the jaw cylinder 44 faces downward and is fixedly connected with a slide plate 45, a jaw hole 46 is formed in the middle part of the slide plate 45, and the pair of jaws 41 and the riveting pipe 32 pass through the jaw hole 46;
[0033] The jaw cylinder 44 can drive the slide plate 45 to ascend and descend, and move through the jaw hole 46 to the maximum outer diameter or the minimum outer diameter formed by the pair of jaws 41, so as to force the pair of rivet grooves 43 to clamp or release the rivet 15 at the lower end opening of the riveting pipe 32.
[0034] In some embodiments, the jaw hole 46 can be formed on the slide plate 45, but the slide plate 45 has only one specification of the jaw hole 46.
[0035] In order to increase the adaptability of the clamping jaw hole 46, in other embodiments, the clamping jaw hole 46 can be mounted on an adapter block 47, the middle part of the sliding plate 45 is provided with a mounting hole 48 larger than the clamping jaw hole 46, and the adapter block 47 is detachably mounted in the mounting hole 48. The adapter block 47 of the clamping jaw hole 46 can be selected according to the clamping jaw 41.
[0036] In order to facilitate the stability of the lifting of the sliding plate 45, a plurality of matched guide sleeves 49 and guide columns 35 are arranged between the connecting plate 31 and the sliding plate 45 in the embodiment.
[0037] In addition, the opposite sides of the riveting pipe 32 are provided with a pair of grooves 34, and a pair of clamping jaws 41 are correspondingly arranged in the pair of grooves 34.
[0038] As shown in Figure 7 , Figure 8 The upper end of the riveting pipe 32 of the embodiment is provided with a baffle assembly 60 for opening or closing the upper end of the riveting channel 32a. The baffle assembly 60 comprises:
[0039] A limiting block 61 is fixed on the upper end surface of the connecting plate 31, and a limiting groove 62 is arranged between the limiting block 61 and the connecting plate 31. A plurality of first rivet through holes 62a are arranged on the limiting block 61 and communicated with the limiting groove 62, and the plurality of first rivet through holes 62a are always one-to-one corresponding to the plurality of riveting channels 32a in the upper and lower directions.
[0040] A translation plate 63 is slidingly arranged on the connecting plate 31, and the translation plate 63 is inserted into the limiting groove 62. The width of the limiting groove 62 is greater than the width of the translation plate 63. A plurality of second rivet through holes 63a are arranged on the translation plate 63, and the plurality of second rivet through holes 63a can be one-to-one corresponding to the plurality of riveting channels 32a in the upper and lower directions.
[0041] A translation cylinder 64 is fixed on the upper end surface of the connecting plate 31, and drives the translation plate 63 to move back and forth in the limiting groove 62, so as to block or communicate the first rivet through hole 62a and the riveting channel 32a.
[0042] The working principle of the embodiment is that when the flat valve plate jig is moved to between the riveting pipe 32 and the positioning needle 51, the positioning cylinder 52 drives the positioning needle 51 to ascend, and the positioning needle 51 is inserted into two groups of corresponding riveting holes 16 on the flat valve plate assembly (valve plate 11, valve piece 12, limiting piece 13) from the middle part of the flat valve plate jig, so that the flat valve plate assembly is precisely positioned, and after precise positioning, the positioning cylinder 52 drives the positioning needle 51 to descend and reset; then, the riveting cylinder 33 drives the connecting plate 31 to descend, and during the descending process of the connecting plate 31, when the jaw hole 46 moves to the maximum outer diameter formed by the pair of jaws 41, the inner wall of the jaw hole 46 forces the pair of jaws 41 to move towards each other, and the pair of rivet grooves 43 always clamps the rivet 15 at the lower end of the riveting pipe 32; until the connecting plate 31 descends and the two rivet channels 32a are aligned with the two groups of riveting holes 16, then the jaw cylinder 44 drives the sliding plate 45 to ascend until the jaw hole 46 moves to the minimum outer diameter formed by the pair of jaws 41, the pair of jaws 41 is reset by elasticity, the pair of jaws 41 moves reversely, the pair of rivet grooves 43 releases the rivet 15 at the lower end of the riveting pipe 32, and the two rivets 15 respectively fall into the two groups of riveting holes 16, so that the positioning and feeding of the rivet are completed.
[0043] It should be noted that each rivet channel 32a of the embodiment stores one rivet 15, which is realized by the top translation plate 63, and the rivet channel 32a is blocked or opened to realize that only one rivet 15 is stored in one rivet channel 32a, and the rivet feeding pipe is connected with the first rivet through hole 62a on the limiting block 61; when blocking is needed, the translation cylinder 64 drives the translation plate 63 to translate, so that the second rivet through hole 63a on the translation plate 63 corresponds to the first rivet through hole 62a in the up-down direction; since the first rivet through hole 62a always corresponds to the rivet channel 32a in the up-down direction, the three rivet through holes are completely corresponding, and at this time, the state is in the conducting state; when the second rivet through hole 63a on the translation plate 63 is misaligned with the first rivet through hole 62a in the up-down direction, the three rivet through holes are not corresponding, and at this time, the state is in the blocking state.
[0044] The above embodiments are only for illustrating the technical concept and characteristics of the utility model, and the purpose is to enable people skilled in the art to understand the content of the utility model and implement it, and cannot limit the protection scope of the utility model, and equivalent changes or modifications made according to the spirit and essence of the utility model should be covered in the protection scope of the utility model.
Claims
1. A flat valve plate positioning rivet feeding device, comprising a frame (20), characterized in that: the upper end of the frame (20) is slidably provided with a rivet feeding assembly (30), the rivet feeding assembly (30) comprises a connecting plate (31), a riveting pipe (32) and a riveting cylinder (33), the riveting pipe (32) is fixedly installed on the connecting plate (31), the riveting cylinder (33) is fixed on the upper end of the frame (20) and drives the connecting plate (31) to lift, a plurality of rivet passages (32a) are formed on the riveting pipe (32), the number of the rivet passages (32a) is consistent with the number of riveting holes, and a rivet (15) can pass through the rivet passage (32a) completely; a jaw group (40) is arranged at the lower end of the riveting pipe (32), the jaw group (40) can clamp or release the rivet (15) at the lower end of the riveting pipe (32); a positioning assembly (50) is slidably arranged at the lower end of the frame (20), the positioning assembly (50) comprises a plurality of positioning needles (51) and a positioning cylinder (52), the plurality of positioning needles (51) correspond to the plurality of rivet passages (32a) one by one, and the positioning cylinder (52) is fixed on the lower end of the frame (20) and drives the plurality of positioning needles (51) to lift; the riveting pipe (32) and the positioning needle (51) are located at the upper and lower ends of a flat valve plate jig, the flat valve plate jig is used to install a flat valve plate assembly, and the middle part of the flat valve plate jig penetrates upward and downward. the jaw group (40) comprises:
2. The flat valve plate positioning rivet supply device according to claim 1, characterized by: a pair of jaws (41) fixed on the opposite sides of the riveting pipe (32), the outer side walls of the pair of jaws (41) are inclined surfaces (42), the pair of jaws (41) are made of elastic material, and each jaw (41) is integrally formed with a rivet groove (43) at the lower end thereof; a jaw cylinder (44) fixed on the connecting plate (31), the extension shaft of the jaw cylinder (44) faces downward, and the extension shaft is fixedly connected with a sliding plate (45), the middle part of the sliding plate (45) is provided with a jaw hole (46), and the pair of jaws (41) and the riveting pipe (32) pass through the jaw hole (46); the jaw cylinder (44) can drive the sliding plate (45) to lift and move to the maximum outer diameter or the minimum outer diameter formed by the pair of jaws (41) through the jaw hole (46), so as to force the pair of rivet grooves (43) to clamp or release the rivet (15) at the lower end of the riveting pipe (32). the jaw hole (46) is installed on an adapter block (47), the middle part of the sliding plate (45) is provided with a mounting hole (48) larger than the jaw hole (46), and the adapter block (47) is detachably installed in the mounting hole (48).
3. The flat valve plate positioning rivet supply device according to claim 2, characterized in that: a plurality of matched guide sleeves and guide columns are arranged between the connecting plate (31) and the sliding plate (45).
4. The flat valve plate positioning rivet supply device according to claim 2, characterized by: a pair of grooves (34) are arranged on the opposite sides of the riveting pipe (32), and the pair of jaws (41) are correspondingly arranged in the pair of grooves (34).
5. The flat valve plate positioning rivet supply device of claim 2, wherein: a baffle assembly (60) is arranged at the upper end of the riveting pipe (32), and is used to open or close the upper end of the rivet passage (32a).
6. The flat valve plate positioning rivet supply device of claim 1, wherein: the baffle assembly (60) comprises:
7. The flat valve plate positioning rivet supply device according to claim 6, characterized in that: A limiting block (61) is fixed on the upper end face of the connecting plate (31), a limiting slot (62) is arranged between the limiting block (61) and the connecting plate (31), a plurality of first rivet through holes (62a) are arranged on the limiting block (61) and communicated with the limiting slot (62), and the plurality of first rivet through holes (62a) are always one-to-one corresponding to the plurality of rivet channels (32a) in up and down directions; A translation plate (63) is slidingly arranged on the connecting plate (31), the translation plate (63) is inserted into the limiting slot (62), the width of the limiting slot (62) is greater than the width of the translation plate (63), a plurality of second rivet through holes (63a) are arranged on the translation plate (63) and can be one-to-one corresponding to the plurality of rivet channels (32a) in up and down directions; A translation cylinder (64) is fixed on the upper end face of the connecting plate (31) and drives the translation plate (63) to move back and forth in the limiting slot (62), so as to cut off or communicate the first rivet through holes (62a) and the rivet channels (32a).