Aluminum material extruding machine with shearing structure

By introducing shearing structures, waste gas treatment and distance measurement structures into the aluminum extruder, the health risks and processing quality problems caused by manual cutting after aluminum forming are solved, automated shearing and waste gas treatment are achieved, and the efficiency and safety of aluminum processing are improved.

CN223455508UActive Publication Date: 2025-10-21JIANGSU HENGHONG ALUMINUM CO LTD
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Patent Information

Application Number
CN202422849342.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-21
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing aluminum extrusion machines require manual movement of aluminum sheets to the cutting area after forming. During cutting, harmful gases enter the operating room, affecting health. In addition, the aluminum sheets are easy to move, resulting in poor processing quality.

Method used

An aluminum extruder with a shearing structure was designed, which includes a shearing structure, an exhaust gas treatment structure and a distance measurement structure. A hydraulic cylinder is used to adjust the distance between the clamping plates, and the shear knife is combined to perform automatic shearing. The exhaust gas is treated through an activated carbon box, and an infrared distance sensor is used to ensure the accuracy of the shearing length.

Benefits of technology

It realizes automated shearing processing, improves the quality of the operating environment, ensures the accuracy of shearing length, reduces the emission of harmful gases, and improves the practicality and quality of aluminum processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum material extruder with a shearing structure, which comprises an aluminum material extrusion forming structure, the shearing structure is fixed on the aluminum material extrusion forming structure, a waste gas treatment structure is fixed on the shearing structure, the aluminum material extrusion forming structure is connected with a distance measuring structure in a sliding mode, and the aluminum material extrusion forming structure comprises a bottom box. An extrusion forming machine body is fixed to the right end of the bottom box, the extrusion forming machine body telescopically adjusts the position of the automatic clamping machine through a telescopic structure, the automatic clamping machine is slidably connected with the bottom box, the shearing structure comprises a supporting frame, a first moving assembly is fixed to the left side of the supporting frame, and a shearing assembly is fixed to the first moving assembly; according to the aluminum material extruding machine with the shearing structure, the distance between the clamping plates is adjusted through the hydraulic cylinders on the supporting plate and the bottom plate, so that an aluminum plate formed through extrusion is supported, limited and fixed, and finally shearing machining is conducted under the auxiliary effect of the shearing knife.
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Description

TECHNICAL FIELD

[0001] The utility model relates to extruder technical field, concretely is a kind of aluminium material extruder with shearing structure. BACKGROUND

[0002] Extruder is the main equipment of light alloy (aluminum alloy, copper alloy and magnesium alloy) pipe, stick, section production, its generation and development are only more than a century, but have taken place tremendous change, from several megapascal manual water press, develop into two hundred megapascal full-automatic oil press, the type of extruder also greatly increases, the existing aluminium material extruder is extruded after forming, and work personnel need to be moved to cutting area to cut after extrusion aluminium plate, harmful gas generated when cutting directly enters operating room, affect the health of work personnel, when cutting aluminium plate, aluminium plate is easily moved, affect aluminium material processing quality, cause unnecessary loss. SUMMARY

[0003] The utility model discloses a kind of aluminium material extruder with shearing structure to solve the problem that the existing aluminium material extruder in above background technology is extruded after forming, and work personnel need to be moved to cutting area to cut after extrusion aluminium plate, harmful gas generated when cutting directly enters operating room, affect the health of work personnel, when cutting aluminium plate, aluminium plate is easily moved, affect aluminium material processing quality, cause unnecessary loss.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of aluminium material extruder with shearing structure, including aluminium material extrusion forming structure, aluminium material extrusion forming structure is fixed with shearing structure, shearing structure is fixed with waste gas treatment structure, distance measurement structure is slidably connected on aluminium material extrusion forming structure, aluminium material extrusion forming structure includes bottom box, extrusion forming machine body is fixed on the right end of bottom box, the position of automatic clamping machine is adjusted by telescopic structure telescoping of extrusion forming machine body, automatic clamping machine is slidably connected bottom box;

[0005] Shearing structure includes support frame, first mobile assembly is fixed on the left side of support frame, shearing assembly is fixed on first mobile assembly, shearing assembly is located between limit clamping assembly;

[0006] First mobile assembly includes first motor box, the slider on the screw driven by motor in first motor box moves up and down;

[0007] Shearing assembly includes second motor box, the shearing knife in shearing knife shell is rotated by the motor in second motor box;

[0008] Limit clamping assembly includes fixed plate, the bottom plate fixed in bottom box is arranged on the lower side of fixed plate, support plate and bottom plate are all through telescopic structure telescoping and adjust the position of clamping plate.

[0009] Preferably, the waste gas treatment structure comprises a connecting plate, and an air inlet cover is inlaid on the connecting plate, and the air inlet cover is communicated with the waste gas treatment assembly through a gas conveying pipe.

[0010] Preferably, the waste gas treatment assembly comprises a first activated carbon box, and an activated carbon net is slidably connected in the first activated carbon box, and the first activated carbon box is communicated with a second activated carbon box, and an exhaust port is penetrated through the second activated carbon box.

[0011] By adopting the above technical scheme, the waste gas is treated through the waste gas treatment assembly.

[0012] Preferably, the distance measuring structure comprises a second moving assembly, and a precise measuring assembly is fixed on the upper side of the second moving assembly.

[0013] Preferably, the precise measuring assembly comprises a limiting plate, and an infrared distance measuring sensor is inlaid on the limiting plate.

[0014] By adopting the above technical scheme, the length of the aluminum material after shearing is precisely positioned through the precise measuring assembly.

[0015] Compared with the prior art, the aluminum material extruding machine with the shearing structure has the beneficial effects that

[0016] (1) The shearing structure is arranged, the interval between the clamping plates is adjusted through the hydraulic cylinders on the supporting plates and the bottom plate, so that the extruded aluminum plate is supported and fixed in position, and finally is sheared under the auxiliary action of the shearing knife, and the practicability is increased;

[0017] (2) The waste gas treatment structure and the distance measuring structure are arranged, the interval between the limiting plate and the shearing knife is adjusted through the second moving assembly, so that the aluminum plate is accurately positioned in the later period, the accuracy of the shearing length is ensured, the waste gas is treated through the arrangement of the activated carbon net and the activated carbon bag in the second activated carbon box, and the operation environment quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a front view structural schematic view of the utility model;

[0019] Figure 2 It is a shearing structure schematic view of the utility model;

[0020] Figure 3 It is a waste gas treatment structure schematic view of the utility model;

[0021] Figure 4 It is a waste gas treatment structure schematic view of the utility model; Figure 1 It is an enlarged structure schematic view of A in the utility model;

[0022] Figure 5 It is a distance measuring structure schematic view of the utility model.

[0023] Figure: 1, aluminum extrusion molding structure; 11, bottom box; 12, automatic clamping machine; 13, extrusion molding machine body; 14, feed roller; 2, shearing structure; 21, support frame; 22, first moving assembly; 221, first motor box; 222, screw; 223, slider; 23, shearing assembly; 231, shearing blade housing; 232, second motor box; 233, shearing blade; 24, limit clamping assembly; 241, fixing plate; 2 42. Support plate; 243. Clamping plate; 244. Bottom plate; 3. Exhaust gas treatment structure; 31. Connecting plate; 32. Air intake hood; 33. Air pipe; 34. Exhaust gas treatment assembly; 341. First activated carbon box; 342. Activated carbon net; 343. Second activated carbon box; 344. Exhaust port; 4. Distance measurement structure; 41. Second moving assembly; 42. Precision measurement assembly; 421. Limiting plate; 422. Infrared ranging sensor. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figures 1-5 The utility model provides a technical solution: an aluminum extruder with a shearing structure such as Figure 1 As shown, it includes an aluminum extrusion molding structure 1, which includes a bottom box 11. The right end of the bottom box 11 is fixed with an extrusion molding machine body 13. The extrusion molding machine body 13 is telescopically adjusted to adjust the position of an automatic clamping machine 12 through a telescopic structure. The automatic clamping machine 12 is slidably connected to the bottom box 11.

[0026] Among them, a control device for controlling the entire equipment is fixed on the bottom box 11. The telescopic structure in this application is a hydraulic cylinder, which is a prior art;

[0027] Specifically, splash guards are installed on the front and rear outer walls of the bottom box 11. The splash guards are made of transparent material. A material guide trough is embedded in the bottom box 11, and a material receiving pull-out box is provided under the material guide trough.

[0028] In the above scheme, the aluminum billet is moved to the extrusion forming machine body 13 and the automatic clamping machine 12 by other transportation mechanism, the aluminum billet is clamped and fixed by the automatic clamping machine 12, the aluminum billet clamped on the automatic clamping machine 12 is moved to the left by the hydraulic rod under the auxiliary action of the hydraulic cylinder on the extrusion forming machine body 13, and the aluminum billet is extruded into the required aluminum plate under the auxiliary action of the extrusion forming machine body 13. The extrusion forming machine body 13 is provided with left and right two groups, and the two groups of extrusion forming machine bodies 13 are moved out for pressing to ensure the pressing forming quality of the aluminum plate. The extruded aluminum material is moved by the conveying roller 14.

[0029] As shown in Figure 1 , Figure 3 and Figure 3 , the aluminum material extrusion forming structure 1 is fixed with a shearing structure 2, the shearing structure 2 includes a support frame 21, a first moving assembly 22 is fixed on the left side of the support frame 21, a shearing assembly 23 is fixed on the first moving assembly 22, the shearing assembly 23 is located between the limiting and clamping assemblies 24, the first moving assembly 22 includes a first motor box 221, a slider 223 on the screw rod 222 driven by the motor in the first motor box 221 moves up and down, the shearing assembly 23 includes a second motor box 232, a shearing knife 233 driven by the motor in the second motor box 232 rotates, the shearing knife 233 is located in a shearing knife shell 231, the limiting and clamping assemblies 24 include a fixed plate 241, a bottom plate 244 provided on the lower side of the fixed plate 241 is fixed in the bottom box 11, the support plate 242 and the bottom plate 244 are both adjusted in position through the telescopic structure of the clamping plate 243, the shearing structure 2 is fixed with a waste gas treatment structure 3, the waste gas treatment structure 3 includes a connecting plate 31, the connecting plate 31 is inlaid with an air inlet cover 32, the air inlet cover 32 is communicated with a waste gas treatment assembly 34 through a gas conveying pipe 33, the waste gas treatment assembly 34 includes a first activated carbon box 341, an activated carbon net 342 is slidably connected in the first activated carbon box 341, the first activated carbon box 341 is communicated with a second activated carbon box 343, and an exhaust port 344 penetrates through the second activated carbon box 343;

[0030] Among them, the limiting and clamping assemblies 24 are provided with two groups, and the two groups of limiting and clamping assemblies 24 are symmetrically arranged about the central axis of the shearing knife 233;

[0031] Specifically, the two groups of activated carbon nets 342 have different grid densities, a plurality of activated carbon packs are placed in the second activated carbon box 343, and an exhaust fan is fixed in the exhaust port 344 to discharge the filtered circulating liquid;

[0032] In the above scheme, the clamping plate 243 is moved relatively by the hydraulic rod under the auxiliary action of the support plate 242 and the bottom plate 244 on the fixed plate 241 and the hydraulic cylinder on the top plate, the clamping plate 243 supports and clamps the aluminum plate, the screw rod 222 rotates under the auxiliary action of the stepper motor in the first motor box 221, the position of the shearing assembly 23 is adjusted by the sliding block 223, the shearing knife 233 is driven to rotate under the auxiliary action of the motor in the second motor box 232 on the shearing knife shell 231, the shearing knife 233 rotates to shear the plate, the waste gas generated by the shearing knife 233 enters the first activated carbon box 341 through the air inlet cover 32 and the gas pipe 33 on the connecting plate 31 under the auxiliary action of the air inlet fan, is filtered in the first activated carbon box 341 under the auxiliary action of the activated carbon net 342, and the filtered waste gas enters the second activated carbon box 343 and is treated again by the activated carbon bag, so that the waste gas treatment effect is ensured, and the treated circulating gas is discharged through the exhaust port 344.

[0033] As shown in Figure 1 、 Figure 2 、 Figure 4 and Figure 5 , the aluminum material extrusion forming structure 1 is slidably connected with a distance measuring structure 4, the distance measuring structure 4 comprises a second moving assembly 41, and a precise measuring assembly 42 is fixed on the upper side of the second moving assembly 41, the precise measuring assembly 42 comprises a limiting plate 421, and an infrared distance measuring sensor 422 is embedded in the limiting plate 421;

[0034] The infrared distance measuring sensor 422 is of GP2Y0A21YK0F type, and the second moving assembly 41 is the same in structure as the first moving assembly 22.

[0035] Specifically, the second moving assembly 41 is embedded in a top plate, the bottom side of the top plate is fixed with a bottom box 11, and the limiting plate 421 is arranged in an L shape;

[0036] In the above scheme, the limiting plate 421 is moved under the auxiliary action of the second moving assembly 41, the limiting plate 421 is limited on the left side of the aluminum material, when the data monitored by the infrared distance measuring sensor 422 on the limiting plate 421 between the limiting plate 421 and the shearing knife 233 is the aluminum material shearing data, the limiting and clamping assembly 24 moves the aluminum plate upward to be clamped and fixed and separated from the material conveying roller 14, and finally is sheared by the shearing knife 233, so as to ensure the precision of the shearing length and the cutting quality.

[0037] Working principle: when the aluminum material extruding machine with shearing structure is used, the external power supply is turned on, the aluminum billet is extruded and formed by setting the aluminum material extruding forming structure 1, the aluminum material is clamped and fixed and sheared under the auxiliary action of the shearing structure 2, the waste gas is treated under the auxiliary action of the waste gas treatment structure 3, and the cut length of the aluminum material is accurately measured under the auxiliary action of the distance measuring structure 4.

[0038] The terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only a simplified description for the convenience of describing the utility model, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the protection scope of the utility model.

[0039] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement and the like made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An aluminum material extruding machine with a shearing structure, comprising an aluminum material extruding forming structure (1), a shearing structure (2) fixed on the aluminum material extruding forming structure (1), a waste gas treatment structure (3) fixed on the shearing structure (2), and a distance measuring structure (4) slidingly connected on the aluminum material extruding forming structure (1), characterized in that, The aluminum material extrusion forming structure (1) includes a bottom box (11), the right end of the bottom box (11) is fixed with an extrusion forming machine body (13), the extrusion forming machine body (13) is connected with an automatic clamping machine (12) through a telescopic structure, and the automatic clamping machine (12) is slidably connected with the bottom box (11); The shearing structure (2) includes a support frame (21), the left side of the support frame (21) is fixed with a first moving assembly (22), the first moving assembly (22) is fixed with a shearing assembly (23), and the shearing assembly (23) is located between limiting and clamping assemblies (24); The first moving assembly (22) includes a first motor box (221), and a slider (223) on a screw rod (222) driven by a motor in the first motor box (221) moves up and down; The shearing assembly (23) includes a second motor box (232), a shearing knife (233) in the second motor box (232) is driven by a motor to rotate, and the shearing knife (233) is located in a shearing knife shell (231); The limiting and clamping assembly (24) includes a fixed plate (241), a bottom plate (244) arranged on the lower side of the fixed plate (241) is fixed in the bottom box (11), and the supporting plate (242) and the bottom plate (244) are both connected with a clamping plate (243) through a telescopic structure.

2. The aluminum material extruding machine having a shear structure according to claim 1, wherein: The waste gas treatment structure (3) includes a connecting plate (31), the connecting plate (31) is inlaid with an air inlet cover (32), the air inlet cover (32) is communicated with a waste gas treatment assembly (34) through a gas conveying pipe (33).

3. The extrusion press for aluminum material having a shear structure according to claim 2, wherein: The waste gas treatment assembly (34) includes a first activated carbon box (341), the first activated carbon box (341) is slidably connected with an activated carbon net (342), the first activated carbon box (341) is communicated with a second activated carbon box (343), and the second activated carbon box (343) is penetrated through with an exhaust port (344).

4. The extrusion press for aluminum material having a shear structure according to claim 1, wherein: The distance measuring structure (4) includes a second moving assembly (41), and the upper side of the second moving assembly (41) is fixed with a precise measuring assembly (42).

5. The extrusion press for aluminum material having a shear structure according to claim 4, wherein: The precise measuring assembly (42) includes a limiting plate (421), and the limiting plate (421) is inlaid with an infrared distance measuring sensor (422).