Roller shutter type external sunshade assembly line
By designing a rolling shutter type external sunshade assembly line, the automation and seamless connection of the rolling shutter window production process are achieved, solving the high cost and low efficiency problems caused by manual operation in the existing technology, improving production efficiency and ensuring product quality.
Patent Information
- Application Number
- CN202422828690.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The existing production method of rolling shutter windows relies on manual operation, resulting in high labor costs, low production efficiency, and the problem of curtain blades scratching workers and damaging products.
A rolling shutter type external sunshade assembly line was designed, including a curtain slat loading device, a curtain slat sorting device, a curtain slat conveying device, a rotary workbench, a finished product conveying device, a winding and laminating device, and a finished product stacking device, to achieve seamless connection of each process, and complete the conveying, assembly, debugging and packaging of the curtain slats through robotic arms and automated equipment.
It realizes the flow-line production from single curtain slats to finished rolling shutter windows, improves production efficiency, and avoids the problem of curtain slats scratching workers and damaging products.
Smart Images

Figure CN223455511U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to door and window production and processing technical field, especially relates to a roll shutter type external sunshade assembly line. BACKGROUND
[0002] The roll shutter type external sunshade is also called roll shutter window, which is a kind of window body that is rotated up and down by a plurality of articulated curtain pieces connected together and driven by a motor set in fixed side rails, and the above-mentioned roll shutter window sometimes also realizes the function of micro-ventilation by inserting the single curtain piece with holes and the single curtain piece without holes, so as to meet the shading and energy-saving requirements of different buildings, and is widely used in residential buildings and office buildings, and the existing production mode of the roll shutter window is to carry, sort curtain pieces, turn over, debug and pack finished products by manual work, there is no complete roll shutter window automatic production line, not only the labor cost is high, the production efficiency is low, and the curtain piece is easy to scratch the worker and the product is damaged.
[0003] The application number 202311321338.2 discloses an aluminum alloy door and window high-automation assembly production line, which comprises an automatic sleeve aligning device, an automatic corner code installing device, an automatic corner assembling device, a glue spraying workbench, a glue condensing library, a door and window frame and panel assembling line, a turnover debugging device and a packaging device arranged in the feeding direction, and the mobile conveying vehicle is arranged in the glue condensing library, the production line can seamlessly connect each single machine and process, and realize continuous aluminum door and window frame assembling, but the corner code installing, corner assembling and glue spraying processes are not needed in the production process of the roll shutter window, so it is an urgent need in the industry to provide an assembly line suitable for the production process of the roll shutter window. UTILITY MODEL CONTENT
[0004] In view of the problems in the prior art, the utility model provides a roll shutter type external sunshade assembly line, which can seamlessly connect each process and realize continuous production of roll shutter type external sunshade finished products.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A rolling shutter external sunshade assembly line, comprising a curtain piece feeding device, a curtain piece sorting device, a curtain piece conveying device, a rotary workbench, a finished product conveying device, a wrapping film device and a finished product stacking device arranged in sequence along the feeding direction, and an automatic debugging device arranged on one side of the finished product conveying device; the wrapping film device wraps a wrapping film on the outer surface of the rolling shutter window product, and comprises a wrapping machine fixed plate, a plurality of limiting wheels arranged on the side facing the rolling shutter window product along the circumference of the round hole, the limiting wheels are rotatably connected between the wrapping machine fixed plate, a rotating ring turntable rotatably connected to the inner side of the limiting wheel, a transmission belt groove arranged on the side of the rotating ring turntable close to the wrapping machine fixed plate, a transmission belt assembled in the transmission belt groove, a wrapping motor connected with the transmission belt, a wrapping film fixed shaft and a tensioning shaft arranged on the side of the rotating ring turntable away from the wrapping machine fixed plate, a wrapping film wrapped on the wrapping film fixed shaft, and the tensioning shaft located at the lower end of the wrapping film fixed shaft.
[0007] The wrapping film device of the rolling shutter external sunshade assembly line further comprises a film cutting assembly located at the lower end of the round hole of the wrapping machine fixed plate, and the film cutting assembly comprises a film cutting cylinder and a sawtooth plate, the sawtooth plate is located at the upper end of the film cutting cylinder and used for cutting the wrapping film, and the output end of the film cutting cylinder is provided with a wrapping film limiting shaft for pulling the wrapping film to the sawtooth plate.
[0008] The curtain piece feeding device of the rolling shutter external sunshade assembly line is located at the starting end of the rolling shutter external sunshade assembly line and used for transferring groups of single curtain pieces to the curtain piece sorting device, and the curtain piece feeding device comprises a feeding joint mechanical arm mechanism and feeding racks located on both sides of the feeding joint mechanical arm mechanism; the feeding joint mechanical arm mechanism comprises a feeding mechanical arm base, a feeding mechanical arm part and a feeding clamp; the feeding rack comprises a feeding rack bottom plate and a plurality of vertical columns arranged vertically upward in the middle of the feeding rack bottom plate, a plurality of diagonal braces are symmetrically arranged on both sides of the vertical columns, and the diagonal braces in the same horizontal row are located at the same height; the feeding rack further comprises a rotating motor, a gear set, a rotating shaft, a lifting cylinder, a fixed column and a fixed seat, the gear set comprises a first gear and a second gear meshing with each other, the first gear is connected with the output end of the rotating motor, the second gear is fixedly connected with the rotating shaft, the rotating shaft is located at the center of the feeding rack bottom plate, one end of the fixed column passes through the feeding rack bottom plate and the rotating shaft and is connected with the fixed seat, the other end is connected with the output end of the lifting cylinder, and the fixed seat is driven to descend by the lifting cylinder until it touches the ground.
[0009] The curtain piece sorting device is located between the curtain piece feeding device and the curtain piece conveying device, and transfers the single curtain pieces in groups to the curtain piece conveying device one by one, and comprises a curtain piece rack and a sorting joint mechanical arm mechanism, wherein the sorting joint mechanical arm mechanism comprises a sorting mechanical arm base, a sorting mechanical arm component and a suction clamp.
[0010] The curtain piece conveying device comprises a belt foot support, a support cabinet and a plurality of belt conveying lines, the belt foot support and the support cabinet are arranged at intervals, and linear guides are arranged on the belt foot support and the support cabinet, the setting direction of the linear guides is perpendicular to the feeding direction, and the belt conveying lines are connected to the linear guides through guide blocks.
[0011] The curtain piece conveying device comprises a belt foot support, a support cabinet and a plurality of belt conveying lines, the belt foot support and the support cabinet are arranged at intervals, and linear guides are arranged on the belt foot support and the support cabinet, the setting direction of the linear guides is perpendicular to the feeding direction, and the belt conveying lines are connected to the linear guides through guide blocks.
[0012] The number of the finished product conveying devices is two, and the finished product conveying devices are located at the front end and the rear end of the winding film covering device respectively, an end stop plate is arranged at the discharging end of the finished product conveying device located at the rear end of the winding film covering device, a second proximity switch is arranged on the side of the end stop plate facing the incoming finished product of the rolling shutter window, and the start and stop of the finished product stacking device are judged through the second proximity switch; a third proximity switch is arranged at the discharging end of the finished product conveying device located at the front end of the winding film covering device, and the start and stop of the winding film covering device are judged through the third proximity switch; and the finished product conveying device comprises a roller foot support and a roller conveying line arranged on the roller foot support.
[0013] The finished product stacking device is located at the end of the rolling shutter external sunshade assembly line, takes the rolling shutter window finished product from the finished product conveying device and manually transfers the rolling shutter window finished product to the warehouse, and comprises a stacking joint mechanical arm mechanism and finished product racks located on both sides of the stacking joint mechanical arm mechanism.
[0014] The beneficial effects of the above technical solution are as follows:
[0015] The utility model discloses a feeding joint mechanical arm mechanism is transferred to the curtain piece frame with the group single body curtain piece on the feeding frame, and then the sorting joint mechanical arm mechanism transfers the single body curtain piece to the curtain piece conveying device one by one, and the worker can adjust the distance between the belt conveying line according to the length of the single body curtain piece, the rear end of the curtain piece conveying device is provided with a rotary workbench, the rotary workbench plays the role of connecting the previous and the next, after the worker inserts the curtain piece and installs the bottom cover, it is not necessary to carry and adjust the feeding direction of the rolling shutter window semi -finished product for a long distance, only needs to put it in the rotary workbench behind, and the assembled rolling shutter window semi -finished product is transmitted to the finished product conveying device through the rotary workbench, then the worker can debug and detect the rolling shutter window semi -finished product on the automatic debugging device, becomes the rolling shutter window finished product after the top cover is manually added after debugging, and is put back to the finished product conveying device, when the rolling shutter window finished product passes through the third proximity switch, the finished product is packed in the winding film device, and the finished product conveying device is continuously transmitted to the assembly line end after packing, and the finished product conveying device is taken from the finished product conveying device by the stacking joint mechanical arm mechanism and is transferred to the finished product rack, and finally the worker transfers to the warehouse.
[0016] The utility model discloses a seamless link between each working procedure, realizes the assembly line production of the rolling shutter window finished product from single body curtain piece, not only improves production efficiency, and avoids the problem that curtain piece scratches worker and product damage. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model will be further explained in detail below in combination with the drawings and specific embodiments.
[0018] Figure 1 It is the structure schematic drawing of the utility model (not draw according to the proportion);
[0019] Figure 2 It is the structure schematic drawing of the curtain piece feeding device of the utility model (not draw according to the proportion);
[0020] Figure 3 It is Figure 2 It is the partial enlarged view of middle A part (not draw according to the proportion);
[0021] Figure 4 It is the structure schematic drawing of the feeding frame of the curtain piece feeding device of the utility model (not draw according to the proportion);
[0022] Figure 5 It is the structure schematic drawing of the curtain piece sorting device of the utility model (not draw according to the proportion);
[0023] Figure 6 It is Figure 5 It is the partial enlarged view of middle B part (not draw according to the proportion);
[0024] Figure 7 It is the structure schematic drawing of the suction cup clamp of the curtain piece sorting device of the utility model (not draw according to the proportion);
[0025] Figure 8 It is the structure schematic drawing of the curtain piece conveying device of the utility model (not draw according to the proportion);
[0026] Figure 9 It is Figure 1 It is the C-C direction section view schematic drawing of rotary workbench (not draw according to the proportion);
[0027] Figure 10 It is the structure schematic drawing of the finished product conveying device of the utility model (not draw according to the proportion);
[0028] Figure 11 It is the structure schematic drawing of the automatic debugging device of the utility model (not draw according to the proportion);
[0029] Figure 12 It is the structure schematic drawing of the main frame of the automatic debugging device of the utility model (not draw according to the proportion);
[0030] Figure 13 It is the structure schematic drawing of the shutter half product of the utility model (not draw according to the proportion);
[0031] Figure 14 It is the structure schematic drawing of the winding film coating device of the utility model (not draw according to the proportion);
[0032] Figure 15 It is the sectional view of the ring turntable of the winding and film covering device (not drawn according to scale);
[0033] Figure 16 It is the structural schematic view of the finished product stacking device (not drawn according to scale);
[0034] Figure 17 It is the stacking clamp structure schematic view of the finished product stacking device (not drawn according to scale).
[0035] In the figure: 1, curtain piece feeding device;
[0036] 11, feeding frame; 111, feeding frame bottom plate; 112, stand column; 113, inclined support; 114, support seat; 1151, rotating motor; 1152, gear set; 1153, rotating shaft; 1154, lifting cylinder; 1155, fixed column; 1156, fixed seat; 1157, first proximity switch; 1158, positioning block; 12, feeding clamp; 121, feeding clamp support; 122, feeding clamping cylinder; 123, feeding clamp plate;
[0037] 2, curtain piece sorting device;
[0038] 21, curtain piece frame; 211, curtain piece frame bottom plate; 212, first blocking rod; 213, second blocking rod; 214, adjusting seat; 22, suction cup clamp; 221, suction cup clamp support; 222, adjustable cylinder; 223, guide plate; 224, guide rod; 225, guide groove; 226, vacuum pipe; 227, vacuum suction cup; 228, vacuum pipe fixing part; 229, guide protrusion;
[0039] 3, curtain piece conveying device;
[0040] 31, belt conveying line; 311, belt conveying motor; 312, belt chain; 313, driving shaft; 314, driven shaft; 315, belt; 32, linear guide rail; 33, workbench;
[0041] 4, rotating workbench;
[0042] 41, fixing frame; 42, workbench cylinder; 43, lifting bottom plate; 44, rotating shaft; 45, rotating platform; 46, first roller fixing plate; 47, unpowered roller; 48, limiting block;
[0043] 5, finished product conveying device;
[0044] 51, roller conveying line; 511, second roller fixing plate; 512, powered roller; 513, roller driving motor; 514, avoiding groove; 52, terminal baffle; 53, third proximity switch;
[0045] 6. The automatic debugging device;
[0046] 61. Support; 611. Rotating rod; 62. Debugging frame; 621. Turnover frame; 6211. Vertical support column; 6212. Horizontal support column; 6221. Horizontal sliding rod; 6222. Vertical sliding rod; 6223. Adjusting hand wheel; 6224. Roller shutter side rail; 6225. F clamp; 6226. Scale rod; 6227. Position display; 6231. Roller shutter support plate; 6232. Cover suction cup; 6241. Bottom beam support rod; 6242. Support rod sliding rail; 6243. Locking part; 63. Turnover cylinder; 64. Operation table; 641. Base; 642. Lifting platform; 643. Hydraulic cylinder; 65. Roller shutter semi-finished product; 651. Bottom cover; 652. Side rail connecting piece;
[0047] 7. The film winding device;
[0048] 71. Winding machine support; 72. Winding machine fixed plate; 721. Limiting wheel; 722. Belt guide wheel; 73. Circular ring turntable; 731. Winding film fixed shaft; 732. Tensioning shaft; 733. Transmission belt groove; 734. Counterweight; 74. Transmission belt; 75. Winding motor; 76. Film breaking cylinder; 761. Winding film limiting shaft; 77. Sawtooth plate;
[0049] 8. The finished product stacking device;
[0050] 81. Finished product frame; 811. Finished product frame bottom plate; 812. Finished product blocking rod; 82. Stacking clamp; 821. Stacking clamp support; 822. Adjusting cylinder; 823. Adjusting guide rail; 824. First clamping plate; 825. Second clamping plate; 826. Clamping cylinder; 827. Support plate; 828. Support cylinder; 829. Support guide rail;
[0051] 9. Single curtain piece;
[0052] 10. Roller shutter finished product. DETAILED DESCRIPTION
[0053] The front and back in the utility model refer to the transportation direction of the single curtain piece or the roller shutter finished product as the reference, the feeding end is the front, and the discharging end is the back; the left and right refer to the two sides of the front and back directions; the up and down refer to the natural reference system as the reference standard.
[0054] For example, Figure 1The utility model discloses a control system and curtain piece feeding device 1, curtain piece sorting device 2, curtain piece conveying device 3, rotary workbench 4, finished product conveying device 5, winding film covering device 7 and finished product stacking device 8 that set gradually along the feeding direction show, the number of finished product conveying device 5 is two, and is located the front and rear two ends of winding film covering device 7 respectively, and the one side of finished product conveying device 5 located the front end of winding film covering device 7 is equipped with automatic debugging device 6, and a group of single curtain piece 9 is transferred to curtain piece sorting device 2 through curtain piece feeding device 1, and curtain piece sorting device 2 transfers single curtain piece 9 with the single curtain piece 9 of no hole according to predetermined order to curtain piece conveying device 3, after the bottom cover is installed by manual insertion in the end of curtain piece conveying device 3, the semi-finished product of assembling is put into finished product conveying device 5 through rotary workbench 4, then the semi-finished product is debugged and detected through automatic debugging device 6, after debugging is completed, then the top cover is installed by manual addition, and then the finished product is packed through winding film covering device 7, and it is taken down from finished product conveying device 5 and is transferred to the warehouse by finished product stacking device 8, each production procedure is connected in proper order, forms a complete roll shutter type outer sunshade assembly line, and the automation degree is high, and the production efficiency is high.
[0055] As Figure 2 The curtain piece feeding device 1 includes a feeding frame 11 and a feeding joint mechanical arm mechanism, the feeding joint mechanical arm mechanism includes a feeding mechanical arm base, a feeding mechanical arm part and a feeding clamp 12, the feeding mechanical arm part is a six-axis mechanical arm, fixed through the feeding mechanical arm base and equipped with the feeding clamp 12; the feeding clamp 12 includes a feeding clamp mounting seat, a feeding clamp supporting piece 121, a feeding clamp clamping cylinder 122 and a feeding clamp plate 123, the feeding clamp mounting seat is connected with the feeding mechanical arm part, and the feeding clamp supporting piece 121 is connected below the feeding clamp mounting seat, the longitudinal section of the feeding clamp supporting piece 121 is "n" type, the bottom end is connected with the feeding clamp clamping cylinder 122 respectively, the feeding clamp clamping cylinder 122 has a bidirectional output end, the output end on both sides is equipped with the feeding clamp plate 123, and the longitudinal section of the feeding clamp plate 123 is "L" type, the long plate section is used for clamping the single curtain piece 9, and the short plate section plays a role in supporting the single curtain piece 9, by arranging two feeding clamp clamping cylinders 122 on the feeding clamp supporting piece 121, the feeding clamp 12 can clamp the two ends of the single curtain piece 9 simultaneously, and it is more favorable to guarantee the balance of the curtain piece in the clamping and transferring process.
[0056] As Figure 4As shown, the feeding rack 11 comprises a support assembly and a rotating assembly located on the support assembly, the support assembly comprises a feeding rack bottom plate 111, casters located at the lower end surface of the feeding rack bottom plate and a plurality of vertical columns 112 vertically arranged at the middle part of the feeding rack bottom plate, the top of the plurality of vertical columns is provided with a cross beam, a plurality of inclined struts 113 are symmetrically arranged on both sides of the vertical columns, the inclined struts 113 on the same horizontal row are located at the same height, and a plurality of support seats 114 for placing single curtain pieces 9 are arranged on each inclined strut 113, a plurality of single curtain pieces 9 are placed between two support seats 114, and the feeding joint mechanical arm mechanism is used for one-time clamping.
[0057] The rotating assembly comprises a rotating motor 1151, a gear set 1152 and a rotating shaft 1153, the rotating motor 1151 is connected with a control system and is assembled on the feeding rack bottom plate 111 through a motor support, the gear set 1152 comprises a first gear and a second gear which are meshed with each other, the first gear is connected with the output end of the rotating motor 1151, the second gear is fixedly connected with the rotating shaft 1153, and the rotating shaft 1153 is located at the center of the feeding rack bottom plate 111 and is fixedly connected with the lower end surface of the feeding rack bottom plate 111; when the single curtain piece 9 on one side of the feeding rack is clamped, the gear set 1152 is driven to rotate by the rotating motor 1151, and then the feeding rack is rotated, so that the other side of the feeding rack is turned to be close to the feeding joint mechanical arm mechanism, and the single curtain piece 9 on the side is clamped conveniently.
[0058] As shown in the figure, Figures 2-3 One side of the inclined strut 113 connected with the support seat 114 is provided with a plurality of grooves, the bottom of the support seat 114 is provided with a positioning protrusion (not shown in the figure) matched therewith, the distance between the two support seats 114 is adjusted by inserting the support seat 114 into different grooves, so that the number of single curtain pieces 9 placed between the two support seats 114 is limited, that is, the number of single curtain pieces 9 placed between every two support seats 114 is certain, and then the number of single curtain pieces 9 clamped by the feeding joint mechanical arm mechanism is also certain, so that it is unnecessary to count the number of single curtain pieces twice.
[0059] In addition, the rotating assembly further includes a lifting cylinder 1154, a fixed column 1155 and a fixed seat 1156, the lifting cylinder 1154 is connected with a control system, is assembled in the central part of the feeding frame bottom plate 111 through a Z-shaped fixing part, the output end thereof is connected with the fixed column 1155, the fixed column 1155 penetrates the feeding frame bottom plate 111 and the rotating shaft 1153 and is connected with the fixed seat 1156, the cross section of the fixed seat 1156 is circular, the fixed seat 1156 can be driven to descend by the lifting cylinder 1154 until abutting against the ground, one end of the fixed seat 1156 in contact with the ground is provided with an antiskid pad for increasing the friction force between the fixed seat 1156 and the ground.
[0060] As shown in Figure 4 The rotating assembly further includes a first proximity switch 1157, the first proximity switch 1157 is connected with the control system and is arranged on the ground through a fixing part, the lower end surface of the feeding frame bottom plate is provided with a positioning block 1158, the first proximity switch 1157 cooperates with the positioning block 1158, when the single curtain piece 9 on one side of the feeding frame 11 is clamped completely, the control system commands the rotating motor 1151 to drive the gear set 1152 to rotate, the feeding frame 11 rotates around the fixed column 1155 as the center, when the positioning block 1158 rotates to the side of the first proximity switch 1157, the control system immediately closes the rotating motor 1151, and the upper joint mechanical arm mechanism starts to clamp the single curtain piece 9 on the other side until the single curtain piece 9 is clamped completely.
[0061] As shown in Figures 5-7As shown, the curtain piece sorting device 2 comprises a curtain piece rack 21 and a sorting joint mechanical arm mechanism, the sorting joint mechanical arm mechanism comprises a sorting mechanical arm base, a sorting mechanical arm part which is a six-axis mechanical arm fixed by the sorting mechanical arm base and equipped with a suction cup clamp 22, and the suction cup clamp 22 comprises a suction cup clamp mounting seat, a suction cup clamp support 221, an adjustable assembly and a suction cup assembly, the suction cup clamp mounting seat is connected with the sorting mechanical arm part, and the suction cup clamp support 221 is connected below the suction cup clamp mounting seat, the longitudinal section of the suction cup clamp support 221 is in the shape of “n”, and guide plate guide rails are respectively arranged on two side walls; the adjustable assembly comprises an adjustable cylinder 222, a guide plate 223 and a guide rod 224, the adjustable cylinder 222 is located at the upper end face of the suction cup clamp support 221, the output end of the adjustable cylinder 222 is connected with the guide plate 223 after penetrating through the suction cup clamp support 222, the guide plate 223 is located at one side of the suction cup clamp support 221 provided with the guide plate guide rail, and both ends of the guide plate 223 are connected with the guide plate guide rail through guide rail sliding blocks, respectively, guide grooves 225 penetrating through both sides of the guide plate 223 are arranged on the guide plate 223, the guide grooves 225 correspond to the suction cup assemblies one by one, the guide rod 224 is provided with a plurality of suction cup assemblies, the suction cup assemblies are provided with guide protrusions matched with the guide grooves 225, the single curtain piece 9 is sucked by the suction cup assemblies, according to the length of the single curtain piece 9, the control system commands the adjustable cylinder 222 to drive the guide plate 223 to move up and down, so as to drive the suction cup assemblies to move along the guide rod 224 and the guide grooves 225, and then adjust the distance between the plurality of suction cup assemblies, that is, the up and down displacement of the guide plate 223 is converted into the left and right displacement of the suction cup assemblies, so that the effective suction length between the suction cups of the suction cup clamp can be adjusted according to the length of the single curtain piece 9.
[0062] As shown in the figure, Figure 7 The plurality of guide grooves 225 are symmetrically arranged, the center line of the guide groove 225 located in the middle of the guide plate 223 is perpendicular to the long side of the guide plate 223, the included angles between the center lines of the remaining guide grooves 225 and the center line of the guide groove 225 located in the middle increase in turn, and are all acute angles; in this embodiment, there are seven guide grooves 225 on the guide plate 223, and the included angles between the center line of the guide groove 225 located in the middle and the center lines of the remaining guide grooves 225 are 35°, 55° and 75° in turn.
[0063] The suction cup assembly includes a vacuum tube 226, a vacuum suction cup 227 and a vacuum tube fixing piece 228, the longitudinal section of the vacuum tube fixing piece 228 is in the shape of "L", a through hole is arranged on the radial supporting arm of the vacuum tube fixing piece 228, the through hole is capable of allowing the guide rod 224 to pass through, and a guide protrusion 229 matched with a guide groove is arranged on one side of the radial supporting arm; the vacuum tube 226 penetrates through the transverse supporting arm of the vacuum tube fixing piece 228, one end of the vacuum tube 226 is connected with a vacuum generator, and the other end of the vacuum tube 226 is connected with the vacuum suction cup 227; the vacuum suction cup 227 is a corrugated pipe, and the lower end of the vacuum suction cup 227 is in the shape of a horn mouth.
[0064] As shown in Figures 5-6 The curtain piece rack 21 includes a curtain piece rack bottom plate 211 arranged on a curtain piece cabinet, a first blocking rod 212 fixedly connected with the curtain piece rack bottom plate 211 and a second blocking rod 213 slidably connected with the curtain piece rack bottom plate 211, the number of the second blocking rod 213 is two, and the second blocking rod 213 is located on the two sides of the first blocking rod 212, respectively, the area between the first blocking rod 212 and the two second blocking rods 213 is two material areas, and the two material areas are used for placing the single curtain piece 9 with holes and the single curtain piece 9 without holes, respectively; one end of the second blocking rod 213 close to the curtain piece rack bottom plate 211 is provided with an adjusting seat 214, the longitudinal section of the adjusting seat 214 is in the shape of "n", and the two sides of the adjusting seat 214 are respectively provided with positioning bolts, one end of the positioning bolt is abutted against the curtain piece rack bottom plate 211 after the positioning bolt passes through the adjusting seat 214, the positioning bolt and the adjusting seat 214 are connected through threads, the adjusting seat 214 is fixed on the curtain piece rack bottom plate 211 by screwing the positioning bolt, the distance between the second blocking rod 213 and the first blocking rod 212 is adjusted through the adjusting seat 214 according to the width of the single curtain piece 9, the single curtain piece 9 is limited, the single curtain piece 9 stacked together is prevented from tilting, and the suction cup clamp is convenient to suck.
[0065] The three curtain piece rack bottom plates 211 are arranged in parallel in the embodiment, and the first blocking rod 212 and the second blocking rod 213 on the curtain piece rack bottom plate 211 located in the middle position are further provided with infrared sensors, the infrared sensors are connected with a control system, and when the material area has the single curtain piece to be sorted, the control system commands the sorting joint mechanical arm mechanism to sort the single curtain piece, otherwise the curtain piece feeding device is started to feed.
[0066] As shown in Figure 8 The curtain piece conveying device 3 includes a belt foot support, a support cabinet and a belt conveying line 31, the belt foot support and the support cabinet are arranged at intervals, and the belt foot support and the support cabinet are both provided with linear guides 32, the setting direction of the linear guides 32 is perpendicular to the feeding direction, and the belt conveying line 31 is connected with the linear guides 32 through guide rail sliders, three parallel belt conveying lines 31 are arranged in the embodiment, the distance between the belt conveying lines 31 can be adjusted by sliding the belt conveying lines 31 to the two sides according to the width of the curtain piece.
[0067] The utility model discloses a belt conveying line 31 including belt conveying motor 311, driving wheel, belt chain 312, driving shaft 313, passive shaft 314, two pivot fixed plates and belt 315, two pivot fixed plates are connected respectively both sides of driving shaft 313 and passive shaft 314, the driving shaft 313 is arranged at the discharge end of belt conveying line 31, the passive shaft 314 is arranged at the feeding end of belt conveying line 31, the output shaft of belt conveying motor 311 is connected with driving wheel, passive wheel is equipped on the driving shaft 313, and passive wheel and driving wheel are driven through belt chain 312, and the driving shaft 313 and passive shaft 314 are sleeved with belt 315, the driving shaft 313 is rotated by belt conveying motor 311, and the driving shaft 313 can drive belt 315 to rotate, and then drive monomer curtain piece 9 on belt 315 to move.
[0068] As Figure 1 , 8 Shown, the both sides and discharge end of curtain piece conveying device 3 are equipped with workbench 33, and the workbench 33 is convenient for staff to insert monomer curtain piece and pre-assemble curtain piece and bottom cover and the like after insertion.
[0069] As Figure 9 Shown, the rotary workbench 4 includes fixed frame 41, workbench cylinder 42, lifting bottom plate 43, rotating shaft 44, rotary platform 45, first roller fixed plate 46 and unpowered roller 47, the fixed frame 41 is internally hollow and the rectangular column structure without top plate, and its inside is equipped with workbench cylinder 42, the output end of workbench cylinder 42 is connected with lifting bottom plate 43, the lifting bottom plate 43 can ascend and descend in fixed frame 41, the center of lifting bottom plate 43 is equipped with rotating shaft 44, and rotating shaft 44 and rotary platform 45 are connected through bearing, and the rotary platform 45 is fixedly connected with two parallel first roller fixed plates 46, and a plurality of parallel unpowered rollers 47 are rotatably connected between the two first roller fixed plates 46.
[0070] The lifting bottom plate 43 of the rotary workbench is also equipped with limit block 48, and the lower end face of rotary platform 45 is also equipped with limit block 48, and the two limit blocks are at 90 ° angle, for limiting the rotation angle of rotary platform.
[0071] When the worker pre-assembles the shutter half product on the workbench 33, only needs to place it on the rotating workbench 4 behind, at this time, the non-powered roller 47 of the rotating workbench 4 is perpendicular to the powered roller 512 of the finished product conveying device 5, the lifting bottom plate 43 is lifted by the workbench cylinder 42, the non-powered roller 47 on the rotating platform 45 is slightly higher than the powered roller 512 on the finished product conveying device 5, the rotating platform 45 is rotated, so that the non-powered roller 47 is parallel to the powered roller 512, and then the lifting bottom plate 43 is lowered by the workbench cylinder 42, at this time, a part of the shutter half product is overlapped on the powered roller 512, is driven by the powered roller 512 to move in the feeding direction, and is separated from the rotating workbench 4.
[0072] As shown in Figure 10 The finished product conveying device 5 comprises a roller support and a roller conveying line 51, the roller conveying line 51 is arranged on the upper end face of the roller support, the roller conveying line 51 comprises two second roller fixing plates 511 parallel to each other, a plurality of parallel powered rollers 512 are rotatably connected between the two second roller fixing plates 511, one end of the powered roller 512 is provided with a first sprocket, the first sprocket is further provided with a first roller chain connected with the sprockets on two powered rollers adjacent to the first sprocket, the roller conveying line further comprises a roller driving motor 513, the roller driving motor 513 is installed on the roller support, and a second sprocket is connected to the output shaft of the roller driving motor 513, the second sprocket drives the first sprocket at one end of one powered roller to rotate through the second roller chain, so that a plurality of powered rollers rotate synchronously or stop.
[0073] The end of the finished product conveying device 5 is provided with a terminal baffle 52, one side of the terminal baffle 52 facing the shutter finished product is provided with a second proximity switch, when the shutter finished product is conveyed to the proximity terminal baffle 52, the control system guides the finished product stacking device 8 to clamp the shutter finished product.
[0074] The second roller fixing plate 511 away from the finished product stacking device 8 side of the finished product conveying device 5 is provided with an avoiding groove 514, the longitudinal section of the avoiding groove 514 is a "N" shape, which cooperates with the stacking clamp 82 of the finished product stacking device 8, so that the supporting plate 827 is inserted into the bottom of the shutter finished product 10 and supports it.
[0075] As shown in Figures 11-13As shown, the automatic debugging device 6 comprises a support 61, a debugging frame 62, a turnover cylinder 63 and an operation table 64, the output end of the turnover cylinder 63 is connected with the debugging frame 62, and the debugging frame 62 is rotationally connected with the support 61, when the debugging frame 62 is in a horizontal state, only one worker is needed to install the shutter semi-finished product on the debugging frame 62, then the debugging frame 62 is turned over to a vertical state by the turnover cylinder 63 to start debugging, the whole process saves labor and avoids the danger that the shutter is easy to fall in the vertical state.
[0076] As shown, Figure 12 The debugging frame 62 comprises a turnover frame 621 and a width adjusting mechanism, one side of the turnover frame 621 is connected with the support 61, the other side is provided with the width adjusting mechanism, the cross section of the turnover frame 621 is in the shape of a Chinese character "kou" in the horizontal state, a plurality of vertical support columns 6211 and horizontal support columns 6212 are connected in the inside, the width adjusting mechanism is symmetrically arranged on the turnover frame 621 and comprises horizontal slide rods 6221, vertical slide rods 6222 and adjusting hand wheels 6223, the two ends of the horizontal slide rods 6221 are fixed on the horizontal support columns 6212, the horizontal slide rods 6221 are provided with external thread, one end of the horizontal slide rods 6221 located outside the turnover frame 621 is provided with the adjusting hand wheel 6223, the upper and lower ends of the turnover frame 621 are respectively provided with guide rails, the two ends of the vertical slide rods 6222 are connected with the guide rails through guide rail sliding blocks, the middle part of the vertical slide rods 6222 is connected with the horizontal slide rods 6221 through a threaded sliding block, the threaded sliding block and the vertical slide rods 6222 are displaced by rotating the adjusting hand wheel 6223, so that the distance between the two vertical slide rods 6222 is adjusted to adapt to the width of different shutters.
[0077] The support 61 is provided with a rotating rod 611 and a cylinder mounting seat, the rotating rod 611 is rotationally connected with the vertical support columns 6211 of the turnover frame 621, the cylinder mounting seat is hingedly connected with the base of the turnover cylinder 63, and the output end of the turnover cylinder 63 is hingedly connected with the turnover frame 621.
[0078] The debugging frame 62 further comprises a shutter support seat, the shutter support seat comprises a shutter support plate 6231 and a cover suction cup 6232, one end of the shutter support plate 6231 is connected with the top of the turnover frame 621, the other end is connected with the cover suction cup 6232, the upper surface of the cover suction cup 6232 is further provided with a foam pad, the foam pad is provided with a ventilation hole, and the bottom cover 651 of the shutter semi-finished product 65 is adsorbed on the shutter support seat through a vacuum pump connected with the cover suction cup 6232.
[0079] In addition, the vertical slide rod 6222 is provided with a shutter side rail 6224, the longitudinal section of the shutter side rail 6224 is in the shape of a "N" character, during debugging, the side rail connecting piece 652 of the shutter semi-finished product is inserted into the shutter side rail 6224, then the curtain piece is lowered, and debugging and detection are started.
[0080] The shutter side rail 6224 is fixed on the vertical slide rod 6222 through a plurality of F clamps 6225, when the shutter side rail 6224 is damaged or does not match the pre-debugged shutter semi-finished product 65, the F clamps 6225 can be loosened, and the shutter side rail 6224 can be replaced.
[0081] The debugging frame 62 further comprises a bottom beam supporting mechanism, the bottom beam supporting mechanism comprises a bottom beam supporting rod 6241, a supporting rod slide rail 6242 and a locking piece 6243, the two ends of the bottom beam supporting rod 6241 are connected with the supporting rod slide rail 6242 respectively, then the locking piece 6243 is connected, the supporting rod slide rail 6242 is located on the left and right sides of the turnover frame 621 and is connected with the turnover frame 621, according to the height of the shutter semi-finished product curtain piece after being lowered, the position of the bottom beam supporting rod 6241 is adjusted, and the bottom beam supporting rod 6241 is limited by the locking piece 6243, so that the supporting effect is achieved during debugging.
[0082] The width adjusting mechanism further comprises a scale rod 6226, the two ends of the scale rod 6226 are connected with the left and right sides of the turnover frame 621, and a scale is marked thereon, so as to indicate the distance between the two vertical slide rods 6222.
[0083] The width adjusting mechanism further comprises a position display 6227, one end of the horizontal slide rod 6221 located outside the turnover frame 621 is connected with the position display 6227, then the adjusting hand wheel 6223 is connected, the distance between the two vertical slide rods 6222 is accurately indicated through the position display 6227, so that the side rail connecting piece 652 on the two sides of the shutter semi-finished product can be accurately inserted into the shutter side rail 6224.
[0084] As Figure 11As shown, the operating platform 64 is away from the side of the shutter support seat, when the debugging frame 62 is turned to the vertical state, the worker stands on the operating platform 64 and faces the debugging frame 62 to debug and detect the shutter semi-finished product, the operating platform 64 includes a base 641 and a lifting platform 642 arranged above the base, the base 641 and the lifting platform 642 are connected through two groups of shaft-connected first connecting rods and second connecting rods, the first connecting rod is fixedly connected with the base 641 and is in sliding fit with the lifting platform 642, the second connecting rod is fixedly connected with the lifting platform 642 and is in sliding fit with the base 641, the third connecting rod is arranged between the two first connecting rods and close to the lifting platform 642, the fourth connecting rod is arranged between the two second connecting rods and close to the base 641, the third connecting rod and the fourth connecting rod are hingedly connected with the base and the output end of the hydraulic cylinder 643 respectively, and the lifting platform 642 is driven to rise and fall by the hydraulic cylinder 643.
[0085] As shown in the figure, Figures 14-15 As shown, the winding film device 7 includes a winding machine support 71, a winding machine fixed plate 72 is fixedly connected on the winding machine support, a round hole is arranged on the winding machine fixed plate 72, the shutter product can pass through the round hole, six limiting wheels 721 are arranged on the side of the winding machine fixed plate 72 facing the shutter product incoming material along the circumference of the round hole, the limiting wheels 721 are rotatably connected with the winding machine fixed plate 72, a circular ring turntable 73 is rotatably connected inside the six limiting wheels 721, a transmission belt groove 733 is arranged on the side of the circular ring turntable 73 close to the winding machine fixed plate 72, a transmission belt 74 is assembled in the transmission belt groove 733, the transmission belt 74 is connected with a winding motor 75, the transmission belt 74 is driven to rotate by the winding motor 75, and then the circular ring turntable 73 is driven to rotate, the winding motor 75 is fixed on the upper end face of the winding machine support 71, a belt guide wheel 722 is further arranged on the winding machine fixed plate 72, and the belt guide wheel 722 is located on the side of the limiting wheel close to the winding motor, so that the transmission belt can be prevented from contacting the limiting wheel during rotation.
[0086] As shown in the figure,
[0087] In addition, the wrapping film device 7 also includes a film cutting component, which is located at the lower end of the circular hole of the wrapping machine fixed plate 72, and includes a film cutting cylinder 76 and a serrated plate 77. The serrated plate 77 is located at the upper end of the film cutting cylinder 76 and is used to cut the wrapping film. The output end of the film cutting cylinder 76 is provided with a wrapping film limiting shaft 761, and the wrapping film is pulled onto the serrated plate 77 through the wrapping film limiting shaft 761.
[0088] The finished product conveying device 5 is provided with a third proximity switch 53 on one side close to the winding and laminating device 7 along the feeding direction. The third proximity switch 53 is connected to the control system, and the start and stop of the winding motor and the film cutting cylinder are determined by the third proximity switch 53.
[0089] like Figures 16-17 As shown, the finished product palletizing device 8 includes a finished product rack 81 and a palletizing joint robot arm mechanism, the palletizing joint robot arm mechanism includes a palletizing robot arm base, a palletizing robot arm component and a palletizing fixture 82; the palletizing robot arm component is a six-axis robot arm, fixed by the palletizing robot arm base, and equipped with a palletizing fixture 82, the palletizing fixture includes a palletizing fixture mounting seat connected to the palletizing robot arm component, a palletizing fixture support 821 located below the palletizing fixture mounting seat, and an adjustment component and a fixture component connected to the palletizing fixture support 821, the adjustment component The component includes an adjusting cylinder 822, an adjusting guide rail 823, a first fixed rod and a second fixed rod. The first fixed rod is parallel to the long side of the stacking fixture support 821, and its upper end is connected to the stacking fixture support 821. The lower end is provided with an adjusting guide rail 823. The second fixed rod is perpendicular to the first fixed rod, and the two ends are respectively connected to the first fixed rod, and the middle is connected to the adjusting cylinder 822 by a fastener. The adjusting cylinder 822 has a two-way output end, and its output ends are respectively connected to the fixture assembly, and the fixture assembly is driven to move along the adjusting guide rail 823 by the output end.
[0090] like Figure 17 As shown, the clamp assembly includes a clamping part and a supporting part, and the clamping part includes a first clamping plate 824, a second clamping plate 825, a clamping cylinder 826, a third fixing rod and a fourth fixing rod. The third fixing rod is perpendicular to the first fixing rod, and the upper end is connected to the adjusting guide rail 823 through a guide rail slider, and the lower end is connected to the first clamping plate 824 through a fastener. The fourth fixing rod is perpendicular to the third fixing rod, and the two ends are respectively connected to the third fixing rod. The lower end of the fourth fixing rod is also connected to two clamping cylinders 826 through fasteners. The output direction of the clamping cylinder 826 is perpendicular to the output direction of the adjusting cylinder 822, and the output end of the clamping cylinder 826 is connected to the second clamping plate 825. The finished rolling shutter window is slightly clamped laterally through the first clamping plate 824 and the second clamping plate 825.
[0091] The utility model discloses a support part includes support plate 827, support cylinder 828 and support guide rail 829, support guide rail 829 is located the lower end of third fixed link one side away from first clamping plate 824, fourth fixed link is connected support cylinder 828 through fastener, support cylinder 828 is located the middle of two clamping cylinders 826, and its output direction is same with the output direction of clamping cylinder 826, first clamping plate 824 and second clamping plate 825 all are equipped with the hole of avoiding, support cylinder 828 passes the hole of avoiding of first clamping plate 824 and second clamping plate 825 after, and its output end connects support plate 827, the longitudinal section of support plate 827 is'L'type, and its longitudinal end both sides are connected support guide rail 829 through guide rail sliding block, and its transverse end props up roller shutter window finished product 10, prevents its from falling.
[0092] As Figure 16 The utility model discloses a finished product frame 81 includes finished product frame bottom plate 811 and finished product fender 812, and the both ends of finished product frame bottom plate 811 are spaced apart and are equipped with a plurality of finished product fender 812, and the adjacent two finished product fenders 812 are used to stack roller shutter window finished product 10 between, avoid the roller shutter window finished product 10 that stacks during the process of stacking, and the inclined drop of stacking.
[0093] The utility model discloses finished product frame bottom plate 811 lower end face four corner parts all are equipped with trolley, the trolley is universal wheel, and the both sides finished product fender 812 of finished product frame bottom plate 811 all are equipped with handle, when roller shutter window finished product 10 is stacked, and convenient staff push finished product frame 81.
[0094] Working process:
[0095] 1. First, input the process size of this batch roller shutter window in the control system, including the length of single curtain piece, and the insertion order of hole single curtain piece and non-hole single curtain piece, according to the width of single curtain piece, manually adjust the distance between the first fender 212 and the second fender 213 of the curtain piece frame, then manually push the feeding frame 11 to the predetermined position, ensure that the positioning block 1158 and the first proximity switch 1157 are located on the left and right sides of the feeding frame bottom plate 111 respectively, the control system commands the lifting cylinder 1154 to push the fixed seat 1156 to abut the ground, and the feeding articulated robot mechanism clamps the single curtain piece 9 on the inclined brace 113 of the feeding frame in turn, and places it on the curtain piece frame 21 of the curtain piece sorting device 2.
[0096] 2. The control system starts the adjustable cylinder 222 of the sorting joint mechanical arm mechanism, the output end of the adjustable cylinder 222 drives the guide plate 223 to move up and down, the vacuum tube fixing piece 228 slides along the guide rod 224, the effective suction length of the suction disc clamp is adjusted according to the length of the single curtain piece 9, then the sorting joint mechanical arm mechanism starts to suction the single curtain piece 9 from the curtain piece rack 21 in a predetermined order, and puts it on the curtain piece conveying device to be conveyed to the workbench 33, and the worker directly takes the single curtain piece for threading, when there is no single curtain piece 9 to be sorted in the material area of the infrared sensor, the control system instructs the feeding joint mechanical arm mechanism to feed, and the sorting joint mechanical arm mechanism continues to sort after the feeding is completed.
[0097] 3. When the worker pre-assembles the roller shutter half product 65 on the workbench 33, places it on the rotating workbench 4 behind him, and then transmits the roller shutter half product to the finished product conveying device 5 through the rotating workbench 4.
[0098] 4. According to the size of the pre-adjusted roller shutter half product 65, the rotating adjusting hand wheel 6223 is rotated to adjust the width between the two roller shutter side rails 6224, the position of the bottom beam supporting rod 6241 is adjusted, and the bottom beam supporting rod 6241 is clamped by the locking piece 6243. The pre-adjusted roller shutter half product 65 is taken off from the finished product conveying device, the bottom cover 651 of the roller shutter half product is placed on the roller shutter supporting seat, the side rail connecting piece 652 is inserted into the roller shutter side rail 6224, the vacuum pump connected with the cover suction disc 6232 is opened, and the bottom cover 651 of the roller shutter half product is sucked and attached to the roller shutter supporting seat.
[0099] 5. The worker stands on the operating table 64, drives the lifting platform 642 to rise, opens the turnover cylinder 63, and adjusts the adjusting frame 62 from the horizontal state to the vertical state, lowers the curtain piece of the roller shutter half product, and then starts to adjust and detect, restores the adjusting frame 62 to the horizontal state after finishing, takes down the roller shutter half product 65, installs the top cover, and then places it back on the finished product conveying device 5.
[0100] 6. When the third proximity switch 53 senses the roller shutter product 10, the film cutting cylinder 76 drives the winding film limiting shaft 761 to extend, at this time the starting end of the winding film is attached between the winding film limiting shaft and the cylinder rod of the film cutting cylinder, then the winding motor starts to drive the transmission belt 74 to rotate, and then the circular ring turntable 73 drives the winding film fixing shaft and the tensioning shaft to rotate, the film cutting cylinder 76 drives the winding film limiting shaft 761 to retreat, and at the same time the roller shutter product 10 moves in the feeding direction, finally the roller shutter product 10 is completely wrapped by the winding film, the film cutting cylinder 76 drives the winding film limiting shaft 761 to extend again, and pulls back the winding film, and then the winding film is cut by the sawtooth plate 77.
[0101] 7. When the finished product 10 of the roller shutter is transported to the proximity of the terminal baffle 52, the control system instructs the finished product stacking device 8 to clamp the roller shutter finished product, according to the length of the batch of roller shutter finished products 10, the adjusting cylinder 822 is started to drive the two sets of clamp assembly to move, so that the two sets of clamp assembly can clamp both ends of the roller shutter finished product, to avoid the phenomenon of falling when the stacking joint mechanical arm mechanism transfers the roller shutter finished product due to empty clamping or clamping only one end; the clamping cylinder 826 and the supporting cylinder 828 are started to slightly clamp the roller shutter finished product 10 transversely through the first clamp plate 824 and the second clamp plate 825, the transverse end of the supporting plate 827 passes through the avoiding groove 514 of the second roller fixed plate 511, inserts into the bottom of the roller shutter finished product 10, and lifts it, and then the roller shutter finished product 10 is stacked on the finished product rack 81.
[0102] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the protection scope of the technical solutions of the embodiments of the present application.
Claims
1. A roller shutter external solar shading assembly line, characterized by: The application relates to a curtain production line, which comprises curtain piece feeding devices (1), curtain piece sorting devices (2), curtain piece conveying devices (3), rotating worktables (4), finished product conveying devices (5), winding film covering devices (7) and finished product stacking devices (8) arranged in sequence along a feeding direction, and automatic debugging devices (6) arranged on one side of the finished product conveying devices (5); the winding film covering device (7) covers winding film on the outer surface of a rolling shutter product (10) and comprises a winding machine fixed plate (72) provided with a circular hole and capable of allowing the rolling shutter product (10) to pass through, a plurality of limiting wheels (721) arranged on the side facing the rolling shutter product along the circumference of the circular hole, rotating connection between the limiting wheels (721) and the winding machine fixed plate (72), rotating connection of a circular ring turntable (73) to the inner side of the limiting wheels (721), a transmission belt groove (733) arranged on the side of the circular ring turntable (73) close to the winding machine fixed plate (72), a transmission belt (74) assembled in the transmission belt groove (733), a winding motor (75) connected with the transmission belt (74), a winding film fixed shaft (731) and a tensioning shaft (732) arranged on the side of the circular ring turntable (73) away from the winding machine fixed plate (72), winding film covering the winding film fixed shaft (731), and the tensioning shaft (732) located at the lower end of the winding film fixed shaft (731).
2. A roller shutter sunblind assembly line according to claim 1, characterized in that: The winding film covering device (7) further comprises a film cutting assembly, the film cutting assembly is located at the lower end of the circular hole of the winding machine fixed plate (72) and comprises a film cutting cylinder (76) and a sawtooth plate (77), the sawtooth plate (77) is located at the upper end of the film cutting cylinder (76) and is used for cutting the winding film, the output end of the film cutting cylinder (76) is provided with a winding film limiting shaft (761), and the winding film is pulled to the sawtooth plate (77) through the winding film limiting shaft (761).
3. A roller shutter sunblind assembly line according to claim 1, characterized in that: The curtain piece feeding device (1) is located at the starting end of the roller shutter type external sunshade assembly line, and is used for transferring groups of single curtain pieces (9) to the curtain piece sorting device (2), and comprises a feeding joint mechanical arm mechanism and feeding racks (11) located on both sides of the feeding joint mechanical arm mechanism; the feeding joint mechanical arm mechanism comprises a feeding mechanical arm base, a feeding mechanical arm component and a feeding clamp (12); the feeding rack (11) comprises a feeding rack bottom plate (111) and a plurality of vertical columns (112) vertically arranged in the middle of the feeding rack bottom plate (111), and a plurality of inclined struts (113) are symmetrically arranged on both sides of the vertical columns (112); the inclined struts (113) on the same horizontal row are located at the same height; the feeding rack further comprises a rotating motor (1151), a gear set (1152), a rotating shaft (1153), a lifting cylinder (1154), a fixed column (1155) and a fixed seat (1156); the gear set (1152) comprises a first gear and a second gear that are engaged with each other; the first gear is connected with the output end of the rotating motor (1151), and the second gear is fixedly connected with the rotating shaft (1153); the rotating shaft (1153) is located at the center of the feeding rack bottom plate (111); one end of the fixed column (1155) passes through the feeding rack bottom plate (111) and the rotating shaft (1153) and is connected with the fixed seat (1156), and the other end is connected with the output end of the lifting cylinder (1154); the fixed seat (1156) is driven to descend by the lifting cylinder (1154) until it touches the ground.
4. A roller shutter sunblind assembly line according to claim 1 or 3, characterised in that: The curtain piece sorting device (2) is located between the curtain piece feeding device (1) and the curtain piece conveying device (3), and is used for transferring groups of single curtain pieces (9) to the curtain piece conveying device (3) one by one, and comprises a curtain piece rack (21) and a sorting joint mechanical arm mechanism; the sorting joint mechanical arm mechanism comprises a sorting mechanical arm base, a sorting mechanical arm component and a suction disc clamp (22); the curtain piece rack (21) comprises a curtain piece rack bottom plate (211), a first stop rod (212) fixedly connected with the curtain piece rack bottom plate (211) and a second stop rod (213) slidingly connected with the curtain piece rack bottom plate (211); the single curtain pieces (9) are stacked between the first stop rod (212) and the second stop rod (213); the second stop rod (213) is provided with an adjusting seat (214) at one end close to the curtain piece rack bottom plate (211); the longitudinal section of the adjusting seat (214) is "n" shaped, and both sides are respectively provided with a positioning bolt; one end of the positioning bolt abuts against the curtain piece rack bottom plate (211) after passing through the adjusting seat (214); the positioning bolt and the adjusting seat (214) are connected through threads; the first stop rod (212) and the second stop rod (213) are further provided with infrared sensors, and the start and stop of the feeding joint mechanical arm mechanism and the sorting joint mechanical arm mechanism are determined through the infrared sensors.
5. A roller shutter sunblind assembly line according to claim 4, characterised in that: The curtain piece conveying device (3) comprises a belt foot support, a support cabinet and a plurality of belt conveying lines (31), the belt foot support and the support cabinet are arranged at intervals, and a linear guide rail (32) is arranged on each of the belt foot support and the support cabinet, the setting direction of the linear guide rail (32) is perpendicular to the feeding direction, and the belt conveying line (31) is connected through a guide rail slider.
6. A roller shutter sunblind assembly line according to claim 5, characterised in that: Both sides and the discharge end of the curtain piece conveying device (3) are provided with workbenches (33), the rotary workbench (4) is located between the workbench (33) at the discharge end of the curtain piece conveying device and the finished product conveying device (5), and the roller shutter half-finished product is transmitted to the finished product conveying device (5) through the rotary workbench (4), which comprises a fixed frame (41), a workbench cylinder (42), a lifting bottom plate (43), a rotating shaft (44), a rotary platform (45), a first roller fixed plate (46) and a non-powered roller (47), the fixed frame (41) is internally provided with the workbench cylinder (42), the output end of the workbench cylinder (42) is connected with the lifting bottom plate (43), the lifting bottom plate (43) can be lifted or lowered in the fixed frame (41), the center of the lifting bottom plate (43) is provided with the rotating shaft (44), the rotating shaft (44) and the rotary platform (45) are connected through a bearing, and the rotary platform (45) is fixedly connected with two parallel first roller fixed plates (46), and a plurality of parallel non-powered rollers (47) are rotatably connected between the two first roller fixed plates (46).
7. A roller shutter sunblind assembly line according to claim 6, characterised in that: The number of the finished product conveying device (5) is two, which are located at the front and rear ends of the winding film covering device (7), and the discharge end of the finished product conveying device (5) located at the rear end of the winding film covering device (7) is provided with a terminal baffle (52), the side of the terminal baffle (52) facing the incoming roller shutter finished product (10) is provided with a second proximity switch, and the start and stop of the finished product stacking device (8) are judged through the second proximity switch; the discharge end of the finished product conveying device (5) located at the front end of the winding film covering device (7) is provided with a third proximity switch (53), and the start and stop of the winding film covering device (7) are judged through the third proximity switch (53); the finished product conveying device (5) comprises a roller foot support and a roller conveying line (51) arranged on the roller foot support.
8. A roller shutter sunblind assembly line according to claim 7, characterised in that: The finished product stacking device (8) is located at the end of the roller shutter outer sunshade assembly line, takes the roller shutter finished product (10) from the finished product conveying device (5) and manually transfers it to the warehouse, and comprises a stacking joint mechanical arm mechanism and finished product racks (81) located on both sides of the stacking joint mechanical arm mechanism. The stacking joint mechanical arm mechanism comprises a stacking mechanical arm base, a stacking mechanical arm part and a stacking clamp (82). The stacking clamp (82) comprises a stacking clamp support (821) assembled on the stacking mechanical arm part, an adjusting cylinder (822) and a clamp assembly. The adjusting cylinder (822) is fixedly connected with the stacking clamp support (821) and has a bidirectional output end. The output ends of the adjusting cylinder (822) are respectively connected with the clamp assembly. The clamp assembly comprises a first clamping plate (824), a second clamping plate (825), a clamping cylinder (826), a support plate (827) and a support cylinder (828). The first clamping plate (824) and the clamping cylinder (826) are fixedly connected. The output direction of the clamping cylinder (826) is perpendicular to the output direction of the adjusting cylinder (822). The output end of the clamping cylinder (826) is connected with the second clamping plate (825). The output direction of the support cylinder (828) is the same as the output direction of the clamping cylinder (826). After the support cylinder (828) passes through the first clamping plate (824) and the second clamping plate (825), the output end is connected with the support plate (827). The longitudinal section of the support plate (827) is "L" shaped. The finished product rack (81) comprises a finished product rack bottom plate (811) and a plurality of finished product blocking rods (812) arranged at intervals at both ends of the finished product rack bottom plate (811). Adjacent two finished product blocking rods (812) are used for stacking the roller shutter finished product (10).
Citation Information
Patent Citations
A highly automated assembly production line for aluminum alloy doors and windows
CN117359321B