Rapid heating structure for mold

By incorporating oil channels inside the mold and oil inlets on both sides, the problem of uneven mold heating was solved, resulting in uniform heating, reduced energy consumption, and improved product quality.

CN223456312UActive Publication Date: 2025-10-21NINGDE KANGBEN TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422121980.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-10-21
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Existing heating elements cannot achieve uniform temperature distribution in the mold, leading to problems such as poor product appearance and air leakage during production.

Method used

An oil circuit is set inside the mold to allow hot oil to circulate. The oil circuit is designed to ensure that the heating oil reaches the opposite parts evenly. The layout of oil inlets on the left and right sides and oil outlet in the middle is used to ensure the uniformity of heating temperature. Heat insulation plates are added to the sides and back of the mold to reduce heat loss.

Benefits of technology

This achieved uniform heating of the mold, improved the product appearance, reduced air leakage and scrap, and lowered energy costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223456312U_ABST
    Figure CN223456312U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of molds, in particular to a rapid heating structure of a mold. Comprising a mold plate, two or more oil channel units which are arranged at intervals in the left-right direction and used for circulating hot oil are arranged on the mold plate, each oil channel unit comprises an oil way arranged in the mold plate, and each oil way comprises a plurality of first oil cavities arranged at intervals in the left-right direction and a plurality of second oil cavities used for communicating every two adjacent first oil cavities; the second oil cavities are arranged in tandem, and the head end and the tail end of the oil way are further provided with an oil inlet and an oil outlet respectively. The utility model provides a rapid heating structure for a mold. The problem that the mold is heated unevenly can be solved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the field of molds, in particular to a mold rapid heating structure. BACKGROUND

[0002] The basic process of the pre-preg compression molding (PCM) forming process is: the pretreated molding material is put into the preheated mold to apply high pressure to fill the mold cavity, and the molding material is gradually solidified under certain pressure and temperature, then the product is taken out of the mold, and necessary auxiliary processing is carried out to obtain the product. For the special-shaped mold that needs to be heated uniformly, the heating sheet heating in the related art cannot achieve the effect of uniform temperature distribution, and uneven heating in production can easily lead to poor product appearance and gas leakage. SUMMARY

[0003] Therefore, the present application provides a mold rapid heating structure to solve the problem of uneven heating of the mold.

[0004] In order to achieve the above purpose, the present application realizes the following technical scheme:

[0005] A mold rapid heating structure, characterized in that: comprising a mold plate, two or more oil channel units for circulating hot oil are arranged on the mold plate, the oil channel unit comprises an oil channel arranged inside the mold plate, the oil channel comprises a plurality of first oil cavities arranged left and right, and a plurality of second oil cavities for connecting adjacent two first oil cavities, each second oil cavity is arranged in a front and rear manner, and the oil channel is provided with an oil inlet and an oil outlet at the two ends.

[0006] The above-mentioned mold rapid heating structure of the present application sets an oil channel in the mold, so that the hot oil can circulate in the mold, thereby realizing rapid heating of the mold. For the special-shaped part, the heating oil can reach the area by designing the oil channel, realizing uniform heating, improving the product appearance and reducing gas leakage.

[0007] In some embodiments, the oil inlets of at least two oil channel units are arranged on the left and right sides of the mold plate. The mold usually has a faster heat dissipation speed on the outer periphery and a slower heat dissipation speed in the middle position, and the oil temperature of the oil inlet is higher than that of the oil outlet. By arranging at least two oil inlets on the left and right sides of the mold plate, the uniformity of the heating temperature is ensured.

[0008] In some embodiments, the template is internally provided with a plurality of first oil holes arranged at intervals left and right, the first oil holes are arranged in the front-rear direction, the front and rear ends of the first oil holes are respectively provided with a second oil hole and a third oil hole which are vertically arranged and communicated with the first oil hole, and two fourth oil holes are arranged at intervals front and rear and extend in the left-right direction on the template, one of the fourth oil holes is communicated with each second oil hole, and the other fourth oil hole is communicated with each third oil hole, and the fourth oil hole is arranged in the up-down direction with the first oil hole.

[0009] The opening end of the first oil hole is fixedly provided with a first plug, so that the inner cavity of the first oil hole constitutes the first oil cavity, the opening end of the second oil hole and the third oil hole is fixedly provided with a second plug, and a plurality of third plugs are arranged at intervals in the two fourth oil holes, the cavity between the adjacent two third plugs of the fourth oil hole constitutes the second oil cavity, and a fourth plug is further arranged at the opening end of the fourth oil hole.

[0010] The purpose of such arrangement is to facilitate the formation of the oil path in the interior of the template, wherein the hole positions can be formed by drilling during processing, and the required oil path is formed by arranging the plugs at the corresponding positions.

[0011] In some embodiments, a rod is arranged in the fourth oil hole, the third plug is connected to the rod in a position-adjustable manner, a limiting structure for fixing the third plug to the rod is further arranged on the rod, and the fourth plug is detachably connected to the opening of the fourth oil hole.

[0012] The third plug is fixed to the rod, which is to facilitate the installation and later maintenance of the third plug. When the oil path is blocked, the fourth plug is removed, and the entire rod and the third plug thereon are taken out together for dredging. During installation, as long as the rod is installed in place, the third plug can be placed in place automatically.

[0013] In some embodiments, the rod is a screw rod, the third plug is movably sleeved on the screw rod, and the limiting structure is a nut threadedly connected to the screw rod, and two or more nuts fix the third plug from both sides of the third plug. The third plug is more convenient to adjust in position by being arranged as a threaded connection structure. The limiting structure can also be an internal thread formed directly on the third plug or other structures.

[0014] In some embodiments, the fourth plug and the fourth oil hole are threadedly connected.

[0015] In some embodiments, the side surface and the back surface of the template are detachably connected with a heat insulation plate. By increasing the heat insulation plate on the side surface and the back surface of the mold, the contact area can be reduced and the heat loss can be reduced, thereby reducing the energy consumption cost.

[0016] From the above technical solutions, the present application has at least the following advantages and positive effects:

[0017] The mold rapid heating structure of the present application can realize rapid heating of the mold by setting an oil passage in the mold, so that hot oil can circulate and flow in the mold, thereby realizing rapid heating of the mold, and the heating oil can reach the area of the special-shaped part by designing the oil passage, so that uniform heating is realized, the appearance of the product is improved, and air leakage and scrapping are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The structure schematic diagram of the embodiment of the present application is shown in the figure.

[0019] Figure 2 The flow schematic diagram of the oil passage unit in the embodiment of the present application is shown in the figure.

[0020] Figure 3 The structure schematic diagram of the explosion of the heat insulation plate in the embodiment of the present application is shown in the figure.

[0021] Figure 4 The plugging schematic diagram of the oil passage unit in the embodiment of the present application is shown in the figure.

[0022] Figure 5 The structure schematic diagram of the screw in the embodiment of the present application is shown in the figure.

[0023] Label explanation: 1, mold plate; 3, oil passage; 31, first oil cavity; 32, second oil cavity; 4, oil inlet; 5, oil outlet; 6, first oil hole; 7, second oil hole; 8, third oil hole; 9, fourth oil hole; 10, first plug; 101, second plug; 102, third plug; 103, fourth plug; 104, screw; 105, nut; 106, heat insulation plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings. The terms used in the embodiment part of the present application are only used to explain the specific embodiments of the present application, and are not intended to limit the present application.

[0025] Reference Figures 1 to 5 The embodiment of the present application provides a mold rapid heating structure, which comprises a mold plate 1, two or more oil passage units for circulating hot oil are arranged on the mold plate 1, the oil passage unit comprises an oil passage 3 arranged in the mold plate 1, the oil passage 3 comprises a plurality of first oil cavities 31 arranged left and right, and a plurality of second oil cavities 32 for connecting adjacent two first oil cavities 31, each second oil cavity 32 is arranged in a front and rear manner, and an oil inlet 4 and an oil outlet 5 are further arranged at the head and tail of the oil passage 3 respectively. The oil inlet 4 and the oil outlet 5 are connected with a hot oil supply device.

[0026] Due to the oil passage 3 arranged inside the mold, the hot oil can flow in the mold, so that the mold can be heated quickly. The heating oil can reach the area of the different parts by designing the oil passage 3, so that the heating is uniform, the appearance of the product is improved, and the gas leakage is reduced.

[0027] The number of specific oil passage units can be increased or decreased according to the actual molded product, which can be two, three or other. In some embodiments, the oil inlet 4 of at least two oil passage units is arranged on the left and right sides of the mold plate 1. The oil outlets 5 of the corresponding two oil passage units are distributed in the middle position.

[0028] The mold is generally fast in the peripheral heat dissipation speed, and slow in the middle position heat dissipation. The oil temperature of the oil inlet 4 is higher than that of the oil outlet 5. At least two oil inlets 4 are arranged on the left and right sides of the mold plate 1, so as to ensure the uniformity of the heating temperature.

[0029] In some embodiments, a plurality of first oil holes 6 are arranged on the left and right sides of the mold plate 1. The first oil holes 6 are arranged in the front-rear direction. The front and rear ends of the first oil holes 6 are respectively provided with a second oil hole 7 and a third oil hole 8 which are vertically arranged and communicated with the first oil hole 6. Two fourth oil holes 9 are arranged in the front-rear direction and extend in the left-right direction. One of the fourth oil holes 9 communicates with each second oil hole 7, and the other fourth oil hole 9 communicates with each third oil hole 8. The fourth oil hole 9 is arranged in the up-down direction with the first oil hole 6.

[0030] The opening end of the first oil hole 6 is fixedly provided with a first plug 10, so that the inner cavity of the first oil hole 6 constitutes a first oil cavity 31. The opening end of the second oil hole 7 and the third oil hole 8 is fixedly provided with a second plug 101. A plurality of third plugs 102 are arranged in the fourth oil hole 9. The cavity between the adjacent two third plugs 102 of the fourth oil hole 9 constitutes a second oil cavity 32. A fourth plug 103 is arranged at the opening end of the fourth oil hole 9.

[0031] The purpose of such arrangement is to facilitate the formation of the oil passage 3 inside the mold plate 1. The hole position can be formed by drilling during processing, and the plug is arranged at the corresponding position to form the required oil passage 3.

[0032] In some embodiments, a rod is arranged in the fourth oil hole 9. The third plug 102 is connected to the rod in a position-adjustable manner. A limiting structure for fixing the third plug 102 to the rod is arranged on the rod. The fourth plug 103 is detachably connected to the opening of the fourth oil hole 9.

[0033] The third plug 102 is fixed on the rod, so as to facilitate the installation and later maintenance of the third plug 102. When the oil passage 3 is blocked, the fourth plug 103 is removed, and the rod and the third plug 102 thereon are taken out together, and then dredged. When installing, the rod is installed in place, and the third plug 102 is placed in place.

[0034] In some embodiments, the rod is a screw rod 104, the third plug 102 is movably sleeved on the screw rod 104, and the limiting structure is a nut 105 threadedly connected to the screw rod 104. Two or more nuts 105 fix the third plug 102 from both sides of the third plug 102. The third plug 102 is provided as a threaded connection structure, and the position adjustment is more convenient. The limiting structure can also be an internal thread directly formed on the third plug 102 or other structures.

[0035] In some embodiments, the fourth plug 103 is threadedly connected with the fourth oil hole 9.

[0036] In some embodiments, the side and back of the mold plate 1 are detachably connected with a heat insulation plate 106. The heat insulation plate 106 and the mold plate 1 can be connected by screws. By adding the heat insulation plate 106 on the side and back of the mold, the contact area is reduced, and the heat loss is reduced, thereby reducing the energy consumption cost.

[0037] The working process and use method of the mold rapid heating structure of the above embodiment are briefly described as follows:

[0038] Before the mold is produced, the mold temperature machine is opened, and the temperature to which the upper and lower molds are heated is set. After the upper and lower molds are heated to the set temperature, production can be started.

[0039] In the description of the embodiments of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms “installation”, “connection”, “connection” should be understood in a broad sense, for example, it can be fixedly connected, or indirectly connected through an intermediate medium, or the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0040] The terms “first”, “second”, “third”, “fourth” and the like (if any) are used to distinguish similar objects, and do not necessarily describe a specific order or sequence.

[0041] In the description of the application embodiments, the description of the terms "one embodiment", "some embodiments", "specific embodiments", and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are contained in at least one embodiment or example of the application. In the description, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in one or more embodiments or examples.

[0042] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the embodiments of the application, and not to limit them; although the embodiments of the application are described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the application.

Claims

1. A mold rapid heating structure, characterized by: The template (1) is provided with two or more oil channel units arranged at intervals left and right for circulating hot oil, the oil channel unit comprises an oil path (3) arranged inside the template (1), the oil path (3) comprises a plurality of first oil cavities (31) arranged at intervals left and right, and a plurality of second oil cavities (32) for connecting adjacent two first oil cavities (31), each second oil cavity (32) is arranged in a front-rear manner, and the oil path (3) is further provided with an oil inlet (4) and an oil outlet (5) at the two ends respectively; The oil inlets (4) of at least two oil channel units are arranged separately on the left and right sides of the template (1); The inside of the template (1) is provided with a plurality of first oil holes (6) arranged at intervals left and right, the first oil holes (6) are arranged in the front-rear direction, the front and rear ends of the first oil holes (6) are respectively provided with a second oil hole (7) and a third oil hole (8) which are vertically arranged and communicated with the first oil holes (6), and two fourth oil holes (9) are arranged at intervals front and rear and extend in the left-right direction on the template (1), one of the fourth oil holes (9) is communicated with each second oil hole (7), and the other fourth oil hole (9) is communicated with each third oil hole (8), and the fourth oil holes (9) and the first oil holes (6) are arranged in the up-down direction; The opening end of the first oil hole (6) is fixedly provided with a first plug (10), so that the inner cavity of the first oil hole (6) constitutes the first oil cavity (31), and the opening end of the second oil hole (7) and the third oil hole (8) is fixedly provided with a second plug (101); a plurality of third plugs (102) are arranged in the fourth oil hole (9) at intervals, and the cavity between the adjacent two third plugs (102) in the fourth oil hole (9) constitutes the second oil cavity (32), and a fourth plug (103) is arranged at the opening end of the fourth oil hole (9); A rod is arranged in the fourth oil hole (9), the third plug (102) is connected to the rod in a position-adjustable manner, a limiting structure for fixing the third plug (102) to the rod is further arranged on the rod, and the fourth plug (103) is detachably connected to the opening of the fourth oil hole (9); The rod is a screw rod (104), the third plug (102) is movably sleeved on the screw rod (104), and the limiting structure is a nut (105) screwed on the screw rod (104), and two or more nuts (105) fix the third plug (102) from both sides of the third plug (102).

2. The rapid heating structure of a mold according to claim 1, wherein: The fourth plug (103) and the fourth oil hole (9) are screw-connected.

3. The rapid heating structure of a mold according to any one of claims 1-2, wherein: The side surface and the back surface of the template (1) are detachably connected with a heat insulation plate (106).