Three-way distributor with monitoring function

Abstract

The utility model discloses a three-way distributor with a monitoring function, which relates to the technical field of three-way distributors and comprises a three-way pipe, two support plates are fixedly arranged on one side of the three-way pipe, vertical plates are arranged above the support plates, a transverse plate is fixedly arranged at the top ends of the two vertical plates, cameras are arranged on the two sides of the bottom end of the transverse plate, and the cameras are connected with the three-way pipe. A mounting plate is fixedly arranged at the bottom of one side of the three-way pipe, a motor is fixedly arranged at the top end of the mounting plate, and a rotating rod is rotationally arranged in the three-way pipe; the beneficial effects of the utility model are that the blanking flow state of the material in the three-way pipe can be effectively monitored, the operation state of the motor can be comprehensively monitored at the same time, the overall operation state of the equipment can be monitored in real time, and possible faults can be monitored in real time, so that a user can rapidly perceive any abnormal condition, and the work efficiency is improved. And treatment measures are taken immediately, so that the production continuity and the product quality are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to a tee feeder, especially a tee feeder with monitoring function, belonging to the tee feeder technical field. BACKGROUND

[0002] The tee feeder is an ideal device for controlling the rapid change of materials in a material conveying system, and is widely used in the conveying of solid particles and powdery materials in the industries of building materials, metallurgy, mining, light industry, and grain, etc. The tee feeder usually drives the guide plate through a rotating device to divide the materials.

[0003] The tee feeder disclosed in the application with the application number "202222680386.8" includes a tee pipe body, a guide plate rotatably connected to one side of the tee pipe body, and a rotating rod penetratingly connected to one side of the guide plate. In the utility model, the double-shaft motor drives the rotating shaft to rotate, and under the transmission of the transmission belt, the second pulley drives the moving block to rotate, so that the side of the moving block is no longer in contact with the side of the trapezoidal block. The trapezoidal block loses the pushing force exerted by the moving block, and under the elastic potential energy of the spring, the sliding plate drives the plug-in block to move out of the inside of the connecting groove, so that the first sealing ring and the second sealing ring are not fixed, and the guide plate and the rotating rod can be conveniently removed and installed according to the use requirements under the action of the installation assembly, thereby improving the work efficiency.

[0004] However, the above-mentioned tee feeder relies on mechanical structure and electrical control to realize the material dividing function, but lacks the ability to monitor the material flow state, equipment running state, and possible faults in real time during actual use, which may lead to production interruption or affect product quality due to the failure to timely discover and handle abnormal situations. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a tee feeder with monitoring function to solve the problem of the lack of real-time monitoring of material flow, equipment operation, and fault warning capability of the traditional tee feeder, which may lead to production interruption or affect product quality.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a tee feeder with monitoring function, including a tee pipe, two support plates are fixedly arranged on one side of the tee pipe, vertical plates are arranged above the support plates, a horizontal plate is fixedly arranged at the top ends of the two vertical plates, cameras are arranged on both sides of the bottom end of the horizontal plate, an installation plate is fixedly arranged at the bottom of one side of the tee pipe, a motor is fixedly arranged at the top end of the installation plate, a rotating rod is rotatably arranged in the tee pipe, and a guide plate is arranged at the top of the rotating rod, an adjusting assembly is arranged on the output shaft of the motor, and a damping assembly is arranged at the bottom end of the vertical plate.

[0007] As a preferred technical scheme of the utility model, the top end of the three-way pipe is fixedly provided with a mounting frame, and four mounting holes uniformly spaced are formed in the surface of the mounting frame.

[0008] As a preferred technical scheme of the utility model, the two sides of the top end of the camera are fixedly provided with baffles, a positioning block is fixedly arranged at the middle of one side of the baffle, and positioning grooves that are engaged with the positioning block are formed in the two sides of the horizontal plate.

[0009] As a preferred technical scheme of the utility model, two screw rods are symmetrically and threadedly connected at the middle of the baffle, screw holes that are threadedly connected with the screw rods are formed in the surface of the horizontal plate, and a knob is arranged at one end of the screw rod.

[0010] As a preferred technical scheme of the utility model, the adjusting assembly comprises a belt pulley one, the belt pulley one is fixedly installed at the transmission shaft of the motor, one end of the belt pulley one is rotatably connected with one side of the three-way pipe through a bearing, one end of the rotating rod penetrates through the three-way pipe and is provided with a belt pulley two, and the belt pulley one and the belt pulley two are drivingly connected through a transmission belt.

[0011] As a preferred technical scheme of the utility model, the bottom of the two sides of the material guide plate is fixedly provided with a fixed plate, a plurality of uniformly spaced bolts are threadedly connected with the surface of the fixed plate, and bolt holes that are threadedly connected with the bolts are formed in the surface of the rotating rod.

[0012] As a preferred technical scheme of the utility model, the damping assembly comprises a moving plate, the moving plate is fixedly installed at the bottom end of the vertical plate, moving rods are slidingly arranged at the two sides of the moving plate, one side of the top end of the moving rod is fixedly connected with the top end of the supporting plate, a spring is sleeved at the bottom of the moving rod, the top end of the spring is fixedly connected with the bottom end of the moving plate, and the other end is fixedly connected with the top end of the supporting plate.

[0013] As a preferred technical scheme of the utility model, a damper is arranged between the supporting plate and the moving plate, and a limiting cap is fixedly arranged at the top end of the moving rod.

[0014] Compared with the related art, the three-way material distributor with monitoring function has the following beneficial effects:

[0015] 1. The two cameras installed at the three-way material distributor can effectively monitor the discharging flow state of the material in the three-way pipe, comprehensively monitor the running state of the motor, and thus can monitor the overall running state of the equipment in real time and any possible fault in real time, so that the user can quickly detect any abnormal condition and immediately take processing measures, thereby ensuring the continuity of production and the quality of products.

[0016] 2. The shock-absorbing component can effectively alleviate the impact of the vibration generated by the three-way distributor on the camera, play a role in buffering and shock absorption, and ensure that the camera works normally in a stable environment, thereby effectively protecting its performance and service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the explosion structure of the three-way pipe of the utility model;

[0019] Figure 3 This is a schematic diagram of the explosion structure of the camera of the utility model;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the three-way pipe of the present invention;

[0021] Figure 5 This is a schematic structural diagram of the shock absorbing assembly of the utility model;

[0022] Figure 6 This is a schematic diagram of the explosion structure of the material guide plate of the utility model.

[0023] In the figure: 1. Tee pipe; 2. Support plate; 3. Vertical plate; 4. Horizontal plate; 5. Camera; 6. Rotating rod; 7. Guide plate; 8. Mounting hole; 9. Mounting plate; 10. Motor; 11. Adjustment assembly; 1101. Pulley 1; 1102. Pulley 2; 1103. Drive belt; 12. Shock absorber assembly; 1201. Moving plate; 1202. Moving rod; 1203. Spring; 1204. Shock absorber; 1205. Limiting cap; 13. Baffle; 14. Positioning block; 15. Screw; 16. Knob; 17. Fixing plate; 18. Bolt; 19. Bolt hole; 20. Mounting frame. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figures 1-6The utility model provides a three -way distributor with monitoring function, including three -way pipe 1, two support plates 2 are fixed to one side of three -way pipe 1, and the top of support plate 2 is equipped with vertical board 3, and the top of two vertical boards 3 is fixed with horizontal plate 4, and the both sides of the bottom end of horizontal plate 4 are equipped with camera 5, and camera 5 is prior art equipment, can carry out angle adjustment, and monitoring equipment is equipped with wireless communication module, supports remote access and data transmission, and it is convenient for management personnel to monitor the working condition of distributor in control center in real time, and carries out remote debugging and maintenance, through the two cameras 5 set up at three -way distributor, the surface of camera 5 is equipped with dust cover, and the dust cover can be cleaned regularly, and the setting camera 5 is convenient for monitoring the material unloading flow state of three -way pipe 1, and can monitor the motor 10 operating state, simultaneously carries out real -time monitoring to the possible fault, and then can detect and handle the exception in time, guarantees production and quality, and the bottom of one side of three -way pipe 1 is fixed with mounting plate 9, and the top of mounting plate 9 is fixed with motor 10, and the inside rotation of three -way pipe 1 is equipped with rotating rod 6, and the top of rotating rod 6 is equipped with guide plate 7, and the surface of guide plate 7 is equipped with sealing strip, and it is convenient for the effect of guiding material to material, and simultaneously plays the effect of sealing, and the output shaft of motor 10 is equipped with the adjusting assembly 11 of guide plate 7, and the setting adjusting assembly 11 is convenient for driving rotating rod 6 and guide plate 7 to carry out the reverse rotation operation, and the bottom of vertical board 3 is equipped with the damping assembly 12 of camera 5, and the setting damping assembly 12 plays the role of damping through the influence of the vibration of three -way distributor on camera 5, effectively protects the normal work of camera 5.

[0026] The both sides of the top of camera 5 are fixed with baffle 13, and the middle of one side of baffle 13 is fixed with positioning block 14, and the both sides of horizontal plate 4 are equipped with the positioning slot of positioning block 14, and the middle of baffle 13 is symmetrically connected with two screw rods 15, and the surface of horizontal plate 4 is equipped with the screw hole of screw rod 15, and one end of screw rod 15 is equipped with knob 16, and the setting knob 16 and screw rod 15 are convenient for user to rotate screw rod 15 by knob 16, cooperate positioning block 14, and then it is convenient for the installation and dismounting of camera 5, and it is convenient for regular maintenance;

[0027] The adjusting assembly 11 comprises a belt pulley I 1101 fixedly installed at the transmission shaft of the motor 10, one end of the belt pulley I 1101 is rotatably connected to one side of the three-way pipe 1 through a bearing, one end of the rotating rod 6 penetrates through the three-way pipe 1 and is provided with a belt pulley II 1102, the belt pulley I 1101 and the belt pulley II 1102 are drivingly connected through a transmission belt 1103, the adjusting assembly 11 is arranged, the motor 10 is used for controlling the belt pulley I 1101 to rotate forward or reversely, the transmission belt 1103 and the belt pulley II 1102 are combined, and then the rotating rod 6 is driven to rotate forward or reversely, so that the guide plate 7 is conveniently driven to swing, and the three-way pipe 1 is used for realizing the material distribution operation on the material;

[0028] The damping assembly 12 comprises a moving plate 1201 fixedly installed at the bottom end of the vertical plate 3, moving rods 1202 are slidingly arranged at the two sides of the moving plate 1201, the bottom ends of the moving rods 1202 are fixedly connected to one side of the top end of the supporting plate 2, springs 1203 are arranged at the bottom portions of the moving rods 1202, the top end of each spring 1203 is fixedly connected to the bottom end of the moving plate 1201, the other end of each spring 1203 is fixedly connected to the top end of the supporting plate 2, dampers 1204 are arranged between the supporting plate 2 and the moving plate 1201, limit caps 1205 are fixedly arranged at the top ends of the moving rods 1202, the damping assembly 12 is arranged, so that the camera 5 drives the horizontal plate 4, the vertical plate 3 and the moving plate 1201 to displace in the vertical direction during vibration, the springs 1203 and the dampers 1204 are combined, and then the camera 5 can be damped during use;

[0029] The bottom portions of the two sides of the guide plate 7 are fixedly provided with fixed plates 17, the surfaces of the fixed plates 17 are threadedly connected with a plurality of uniformly spaced bolts 18, and the surface of the rotating rod 6 is provided with bolt holes 19 threadedly connected with the bolts 18. The fixed plates 17, the bolts 18 and the bolt holes 19 are arranged, so that the guide plate 7 is conveniently installed, fixed or disassembled, and is more convenient to use.

[0030] The top end of the three-way pipe 1 is fixedly provided with a mounting frame 20, and the surface of the mounting frame 20 is provided with four uniformly spaced mounting holes 8. The mounting frame 20 arranged at the top end of the three-way pipe 1 is combined with the mounting holes 8, so that the three-way distributor is conveniently installed and fixed by cooperating with related fasteners.

[0031] In use, first, the tee distributor is placed in the appropriate work site, then the tee pipe 1 is installed by using the mounting frame 20 and the mounting hole 8 combined with the related fasteners, when the material needs to be divided, the motor 10 drives the belt pulley one 1101 to work, combined with the belt pulley two 1102 and the transmission belt 1103, and then drives the rotating rod 6 to rotate the guide plate 7, so that one side of the guide plate 7 is attached to the inner wall of the other side of the tee pipe 1, thereby being able to divide the material, through the two cameras 5 arranged at the tee pipe 1, the flow state of the material in the tee pipe 1 can be effectively monitored, and the overall operation state of the equipment can be monitored in real time, and any fault that may occur can be monitored in real time, so that the user can quickly detect any abnormal situation and take immediate action, thereby ensuring the continuity of production and the quality of the product;

[0032] In the process of discharging the tee pipe 1, the tee pipe 1 produces a certain vibration, combined with the damping assembly 12, the moving rod 1202 moves in the vertical direction, the spring 1203 deforms, combined with the shock absorber 1204, thereby being able to play a buffering and damping effect on the camera 5, ensuring that the camera 5 works normally in a stable environment, thereby effectively protecting its performance and service life; when the camera 5 needs to be disassembled and maintained, the knob 16 drives the screw 15 to rotate, which facilitates the user to remove the screw 15, thereby combining the baffle 13 to disassemble and maintain the camera 5.

[0033] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A three-way distributor with monitoring function, comprising a three-way pipe (1), characterized in that, The side of the tee pipe (1) is fixedly provided with two supporting plates (2), the upper portion of the supporting plate (2) is provided with a vertical plate (3), the top of the two vertical plates (3) is fixedly provided with a horizontal plate (4), the bottom of the horizontal plate (4) is provided with a camera (5) on both sides, the bottom of the side of the tee pipe (1) is fixedly provided with a mounting plate (9), and the top of the mounting plate (9) is fixedly provided with a motor (10), the inside of the tee pipe (1) is rotatably provided with a rotating rod (6), and the top of the rotating rod (6) is provided with a guide plate (7), the output shaft of the motor (10) is provided with an adjusting assembly (11), and the bottom of the vertical plate (3) is provided with a damping assembly (12).

2. The tee distributor with monitoring function according to claim 1, characterized in that: The top of the tee pipe (1) is fixedly provided with a mounting frame (20), and the surface of the mounting frame (20) is provided with four mounting holes (8) which are uniformly spaced.

3. The three-way diverter with monitoring function according to claim 1, characterized in that: The top of the camera (5) is fixedly provided with a baffle (13) on both sides, and the middle of one side of the baffle (13) is fixedly provided with a positioning block (14), and the two sides of the horizontal plate (4) are provided with a positioning groove which is matched with the positioning block (14).

4. The three-way diverter with monitoring function according to claim 3, characterized in that: The middle of the baffle (13) is symmetrically and threadedly connected with two screw rods (15), the surface of the horizontal plate (4) is provided with screw holes which are threadedly connected with the screw rods (15), and one end of the screw rod (15) is provided with a knob (16).

5. The three-way diverter with monitoring function according to claim 1, characterized in that: The adjusting assembly (11) comprises a belt pulley (1101), the belt pulley (1101) is fixedly installed at the transmission shaft of the motor (10), one end of the belt pulley (1101) is rotatably connected with one side of the tee pipe (1), one end of the rotating rod (6) penetrates through the tee pipe (1) and is provided with a belt pulley (1102), and the belt pulley (1101) and the belt pulley (1102) are drivingly connected through a transmission belt (1103).

6. The three-way diverter with monitoring function according to claim 1, characterized in that: The bottom of the guide plate (7) is fixedly provided with a fixed plate (17) on both sides, and the surface of the fixed plate (17) is threadedly connected with a plurality of uniformly spaced bolts (18), and the surface of the rotating rod (6) is provided with bolt holes (19) which are threadedly connected with the bolts (18).

7. The three-way diverter with monitoring function according to claim 1, characterized in that: The damping assembly (12) comprises a moving plate (1201), the moving plate (1201) is fixedly installed at the bottom of the vertical plate (3), the two sides of the moving plate (1201) are slidably provided with moving rods (1202), and the bottom of the moving rod (1202) is fixedly connected with one side of the top of the supporting plate (2), the bottom of the moving rod (1202) is sleeved with a spring (1203), the top of the spring (1203) is fixedly connected with the bottom of the moving plate (1201), and the other end is fixedly connected with the top of the supporting plate (2).

8. The three-way diverter with monitoring function according to claim 7, characterized in that: The damping assembly (12) comprises a moving plate (1201), the moving plate (1201) is fixedly installed at the bottom of the vertical plate (3), the two sides of the moving plate (1201) are slidably provided with moving rods (1202), and the bottom of the moving rod (1202) is fixedly connected with one side of the top of the supporting plate (2), the bottom of the moving rod (1202) is sleeved with a spring (1203), the top of the spring (1203) is fixedly connected with the bottom of the moving plate (1201), and the other end is fixedly connected with the top of the supporting plate (2). The supporting plate (2) and the moving plate (1201) are provided with a shock absorber (1204), and the top of the moving rod (1202) is fixedly provided with a limiting cap (1205).

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