Microalgae production monitoring device

By introducing monitoring devices such as color sensors and sound and light alarms into the microalgae production device, real-time monitoring of the microalgae growth status and timely adjustment of abnormal situations are achieved, solving the problem of insufficient monitoring accuracy in existing technologies and improving production efficiency and quality.

CN223458324UActive Publication Date: 2025-10-21JIAXING HECHENG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422776787.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-21
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing microalgae production monitoring devices are unable to reflect the growth status of microalgae in real time, resulting in insufficient monitoring accuracy and timeliness, and low efficiency and high cost of manual adjustments.

Method used

A monitoring device including an LED light group, a color sensor and an audible and visual alarm is used. The color sensor detects the color of the microalgae water phase in real time, and the controller automatically controls the audible and visual alarm to sound an alarm, thereby realizing real-time monitoring of the microalgae growth status and timely adjustment of abnormal situations.

Benefits of technology

The accuracy and efficiency of monitoring the growth status of microalgae are improved, the need for manual adjustment is reduced, the culture conditions are optimized, poor growth of microalgae or culture failure is avoided, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a microalgae production monitoring device which comprises a fixing assembly and a monitoring assembly, the monitoring assembly comprises an LED lamp set, a color sensor, a controller and an audible and visual alarm, the controller is electrically connected with the color sensor and the audible and visual alarm, the fixing assembly comprises a shading cylinder, and the shading cylinder is electrically connected with the LED lamp set. A pipeline mounting channel is arranged in the center of the interior of the shading cylinder, a monitoring opening is formed in one side of the center of the pipeline mounting channel, light transmitting openings are formed in the positions, located on the two sides of the monitoring opening, of the center of the pipeline mounting channel, and the detection end of a color sensor is mounted at the monitoring opening. The growth state of the microalgae can be accurately reflected, so that the real-time monitoring of the microalgae growth process is realized. Compared with a traditional naked eye observation method or an indirect parameter speculation method, the monitoring device can rapidly and accurately obtain microalgae growth state information, and the monitoring efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of biotechnology, more particularly to a microalgae production monitoring device. BACKGROUND

[0002] As an important biological resource, microalgae has a wide application prospect in the industries of biological energy, food, medicine, etc. At present, microalgae production and cultivation mostly adopt transparent pipeline type bioreactors, which have the advantages of providing a large surface-to-volume ratio, being conducive to light and gas exchange, and thus promoting the growth of microalgae. The principle is to realize large-scale production by high-density cultivation of microalgae in the pipeline and taking advantage of the characteristics of photosynthesis and fast growth of microalgae. Specifically, the microalgae pipeline bioreactor continuously flows the microalgae seeds under light and nutrient conditions, so that they are cultured in high density in the pipeline.

[0003] However, the growth and metabolism monitoring of microalgae during the production and cultivation process is of great significance. The existing monitoring means mostly rely on the monitoring of environmental parameters by sensors, such as temperature sensors, pH sensors, light intensity sensors, etc. These sensors can provide real-time data of environmental parameters, but cannot directly reflect the growth state of microalgae. Only by naked eye or microscope observation or indirect parameter inference can the growth state of microalgae be speculated, which limits the accuracy and timeliness of monitoring. Due to the lack of real-time monitoring of the growth state of microalgae, it is difficult to adjust the cultivation conditions in time, which may lead to poor growth of microalgae or failure of cultivation. In large-scale production, manual observation and adjustment of cultivation conditions are not only inefficient, but also costly. Therefore, in order to improve the production efficiency and quality of microalgae, a monitoring device capable of monitoring the growth state of microalgae in real time is needed to more accurately control the cultivation conditions and optimize the growth environment of microalgae.

[0004] However, there is no effective solution to the problems in the related art. TECHNICAL CONTENT

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a microalgae production monitoring device, comprising a fixing assembly and a monitoring assembly, the monitoring assembly comprising an LED lamp group, a color sensor and a controller, an audible and visual alarm, the controller and the color sensor and the audible and visual alarm are electrically connected, the fixing assembly comprises a light shielding cylinder, a pipeline installation channel is arranged at the center of the inside of the light shielding cylinder, a monitoring port is formed on one side of the center of the pipeline installation channel, light transmission ports are formed on both sides of the center of the pipeline installation channel and located on both sides of the monitoring port, and the detection end of the color sensor is installed at the monitoring port, the light source of the LED lamp group faces the light transmission port, and the audible and visual alarm is fixed to the outer wall of the light shielding cylinder.

[0006] As a preferred technical scheme of the utility model, the light shielding cylinder is internally hollow, and the color sensor and the controller are both installed inside the light shielding cylinder.

[0007] As a preferred technical scheme of the utility model, the inner wall of the light shielding cylinder at both ends of the pipeline installation passage is fixed to the anti-skid rubber pad.

[0008] As a preferred technical scheme of the utility model, the light shielding cylinder comprises a first half cylinder and a second half cylinder, and the first half cylinder and the second half cylinder are fastened and connected at the end portions through bolts and nuts.

[0009] As a preferred technical scheme of the utility model, the first half cylinder and the second half cylinder are both integrally made of light-proof PVC material.

[0010] Compared with the prior art, the utility model has the beneficial effects that:

[0011] (1) The utility model can accurately reflect the growth state of microalgae through real-time detection of the color of the microalgae water phase by the color sensor, thereby realizing real-time monitoring of the growth process of microalgae.

[0012] (2) The controller automatically controls the audible and visual alarm according to the signal of the color sensor, can timely issue an alarm when detecting abnormal conditions, and reminds the operator to adjust the culture conditions, thereby optimizing the growth environment of microalgae.

[0013] (3) Through real-time monitoring and timely adjustment of the culture conditions, the situation of poor growth or culture failure of microalgae can be effectively avoided, thereby improving the production quality of microalgae.

[0014] (4) The structure is simple, the device structure is reasonable, and the installation and disassembly are convenient, and the device is convenient to apply to the existing microalgae production pipeline bioreactor. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, are used to explain the utility model together with embodiments of the utility model, and do not constitute a limitation on the utility model.

[0016] Figure 1 It is a structural schematic view of the utility model;

[0017] Figure 2 The structure diagram of the present application is shown in the figure.

[0018] In the figure: 1, LED lamp group; 2, color sensor; 3, controller; 4, light shielding cylinder; 5, pipeline installation channel; 6, monitoring port; 7, light transmission port; 8, sound and light alarm; 9, anti-skid rubber pad; 10, first half cylinder; 11, second half cylinder. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0020] EMBODIMENT

[0021] Please refer to Figure 1 The present application provides the following technical solutions: a microalgae production monitoring device, comprising a fixing assembly and a monitoring assembly, the monitoring assembly comprising an LED lamp group 1, a color sensor 2, a controller 3, and a sound and light alarm 8, the LED lamp group 1 being used to provide a fixed light source to reduce errors; the color sensor 2 being used to detect the color of the microalgae water phase, thereby monitoring the growth state of the microalgae; the controller 3 being used to receive signals of the color sensor 2 and control the sound and light alarm 8 according to the signals; the sound and light alarm 8 being used to issue sound and light signals for alarm when an abnormal situation is detected; the controller 3, the color sensor 2, and the sound and light alarm 8 being electrically connected; the fixing assembly comprising a light shielding cylinder 4, the light shielding cylinder 4 being used to shield external interference light; a pipeline installation channel 5 being provided at the center of the inside of the light shielding cylinder 4, the pipeline installation channel 5 being convenient for installation on a transparent pipeline body of a bioreactor; a monitoring port 6 being provided at one side of the center of the pipeline installation channel 5, the monitoring port 6 being used for the color sensor 2 to clearly detect the color of the microalgae water phase inside the transparent pipeline; light transmission ports 7 being provided at both sides of the center of the pipeline installation channel 5 and located on both sides of the monitoring port 6, the light transmission ports 7 being capable of projecting light sources emitted by the LED lamp group 1 onto the transparent pipeline body, and a detection end of the color sensor 2 being installed at the monitoring port 6, a light source of the LED lamp group 1 being directed towards the light transmission port 7, and the sound and light alarm 8 being fixed to the outer wall of the light shielding cylinder 4.

[0022] In order to facilitate the installation of components, in the present embodiment, as a preferred technical solution of the present application, the inside of the light shielding cylinder 4 is a hollow structure, and the color sensor 2 and the controller 3 are both installed inside the light shielding cylinder 4.

[0023] In order to increase the friction of the pipeline bioreactor and facilitate fixation, in the embodiment, as a preferred technical scheme of the utility model, the light shielding cylinder 4 is fixed on the inner wall of the pipeline installation channel 5 at both ends of the pipeline installation channel 5.

[0024] In order to facilitate installation, in the embodiment, as a preferred technical scheme of the utility model, the light shielding cylinder 4 comprises a first half cylinder 10 and a second half cylinder 11, and the first half cylinder 10 and the second half cylinder 11 are fixedly connected through bolts and nuts at the ends.

[0025] In order to reduce the dead weight and manufacturing cost, in the embodiment, as a preferred technical scheme of the utility model, the first half cylinder 10 and the second half cylinder 11 are both made of light shielding PVC material.

[0026] Based on the technical scheme of the utility model, the specification of the pipeline installation channel 5 in the light shielding cylinder 4 is customized to adapt to the transparent pipeline diameter of the microalgae bioreactor. In the use process, the first half cylinder 10 and the second half cylinder 11 of the light shielding cylinder 4 are respectively installed on both sides of the transparent pipeline of the bioreactor, and then the transparent pipeline is installed in the pipeline installation channel 5. The first half cylinder 10 and the second half cylinder 11 are combined and fixed by using bolts and nuts. During the operation of the microalgae pipeline bioreactor, the microalgae seeds flow in the transparent pipeline under the conditions of light and nutrition. When flowing through the light shielding cylinder 4 section, the light shielding cylinder 4 made of light shielding material reduces the external light interference. The LED lamp group 1 is located at the light transmission port 7 inside the light shielding cylinder 4 and serves as a fixed light source to irradiate the transparent pipeline. The inner wall of the pipeline installation channel 5 serves as a back light plate, and the color sensor 2 detects the color of the water phase containing the microalgae seeds in the transparent pipeline. The detection information is converted into an electric signal by the color sensor 2 and transmitted to the controller 3. The controller 3 performs logical judgment and operation according to the electric signal to control the alarm state of the sound and light alarm 8.

[0027] Finally, it should be noted that: in the utility model, unless otherwise specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements or the interaction relationship between two elements, unless otherwise specified, the above-mentioned terms in the utility model can be understood according to the specific meaning of the above-mentioned terms in the utility model according to the specific situation.

[0028] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features thereof can be replaced equivalently. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A microalgae production monitoring device comprising a fixation assembly and a monitoring assembly, characterized in that: The monitoring assembly comprises an LED lamp set (1), a color sensor (2) and a controller (3), an audible and visual alarm (8), the controller (3) and the color sensor (2) and the audible and visual alarm (8) are electrically connected, the fixing assembly comprises a light shielding cylinder (4), a pipeline mounting channel (5) is arranged at the inside center of the light shielding cylinder (4), a monitoring opening (6) is formed at one side of the center of the pipeline mounting channel (5), light transmission openings (7) are formed at both sides of the center of the pipeline mounting channel (5) and located on both sides of the monitoring opening (6), the detection end of the color sensor (2) is mounted at the monitoring opening (6), the light source of the LED lamp set (1) faces the light transmission opening (7), and the audible and visual alarm (8) is fixed to the outer wall of the light shielding cylinder (4).

2. A microalgae production monitoring device according to claim 1, characterized in that: The inside of the light shielding cylinder (4) is a hollow structure, and the color sensor (2) and the controller (3) are both mounted in the light shielding cylinder (4).

3. A microalgae production monitoring device according to claim 2, characterized in that: The inner walls of the light shielding cylinder (4) located at both ends of the pipeline mounting channel (5) are fixed to the anti-skid rubber pads (9).

4. The microalgae production monitoring device of claim 1, wherein: The light shielding cylinder (4) comprises a first half cylinder (10) and a second half cylinder (11), and the first half cylinder (10) and the second half cylinder (11) are fastened and connected through bolts and nuts at the ends.

5. A microalgae production monitoring device according to claim 4, characterized in that: The first half cylinder (10) and the second half cylinder (11) are both made of light-proof PVC material.