Cast-in-place continuous box girder side formwork sliding device
By designing a sliding device for the side formwork of cast-in-place continuous box girder, and using a hydraulic cylinder and moving wheel system to adjust the height and angle of the formwork, the problems of slow installation speed and low precision of traditional formwork were solved, enabling rapid construction and efficient bridge building.
Patent Information
- Application Number
- CN202422705419.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Traditional concrete box girder formwork is slow to install and dismantle, and has low precision, resulting in low construction efficiency and affecting the quality of bridge construction. In addition, existing mobile formwork requires hoisting equipment for installation.
Design a sliding device for side formwork of cast-in-place continuous box girder, including a support platform, support mechanism, frame and moving mechanism. The device uses hydraulic cylinder and moving wheel system to adjust the height and angle of the formwork, enabling direct cast-in-place construction on bridge columns, and can adapt to bridge columns of different heights through lifting mechanism.
It enables rapid installation and disassembly of templates, improves construction efficiency, avoids hoisting procedures, adapts to different bridge structures, and improves construction quality and efficiency.
Smart Images

Figure CN223458692U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bridge manufacturing technical field more specifically, especially, relates to a cast-in-place continuous box girder side formwork sliding device. BACKGROUND
[0002] When the multi-span concrete box girder bridge adopts the cast-in-place method integral pouring construction, in order to save the construction cost, the formwork is mostly reused. However, the traditional concrete box girder formwork is slow in installation and disassembly, and low in precision, which can cause low construction efficiency and affect the construction quality of the box girder bridge. In order to meet the increasing demand for construction speed in current infrastructure construction, the formwork needs to be moved synchronously with the progress of the project after one-time assembly, so as to solve the problems of low efficiency and poor precision caused by repeated construction of the formwork. Therefore, there is an urgent need for a cast-in-place concrete box girder side formwork that does not need to be repeatedly constructed and can be moved synchronously with the progress of the project after one-time construction of each module.
[0003] The invention patent application with publication number CN116575348A discloses a cast-in-place concrete box girder combined movable formwork, which includes an outer formwork unit, an outer formwork unit, two groups of side support parts, a longitudinal sliding part, a transverse sliding part, a side connecting part, a connecting part, an outer formwork is arranged on the connecting part; a bottom formwork unit, the bottom formwork unit includes a bottom support part, a bottom sliding part and a lifting part, the top of the lifting part is fixedly connected with the bottom formwork, the bottoms of the two groups of outer formworks are respectively arranged corresponding to the two opposite side walls of the bottom formwork; an inner formwork unit, the inner formwork unit includes an inner connecting part, the two ends of the inner connecting part are detachably connected with the side connecting parts, the top of the connecting part is provided with a top formwork, and the two sides of the top formwork are provided with a first side formwork assembly and a second side formwork assembly. The present application does not need to be repeatedly constructed, and can be moved synchronously with the progress of the project after one-time construction of each module. However, the concrete box girder poured by using the movable formwork still needs to be hoisted and installed on the bridge column after forming, and needs to use hoisting equipment. The utility model aims to provide a cast-in-place continuous box girder side formwork sliding device that can be cast in place on the bridge column. UTILITY MODEL CONTENTS
[0004] The utility model aims to provide a technical scheme that can solve the above problems.
[0005] A cast-in-place continuous box girder side formwork sliding device, comprising a support platform, a side formwork, a support mechanism, a frame body and a moving mechanism. The support mechanism is arranged between the support platform and the side formwork, and is used for supporting the side formwork. The frame body is arranged below the support platform, and the frame body is located at the side of the bridge column. The moving mechanism is arranged below the frame body, and is used for moving the frame body.
[0006] Furthermore, the side formwork includes a vertical formwork, a first inclined formwork fixedly connected to the lower end of the vertical formwork, and a second inclined formwork hinged to the lower end of the first inclined formwork.
[0007] Furthermore, the support mechanism includes a first hydraulic cylinder and a second hydraulic cylinder. The first hydraulic cylinder is vertically arranged and its upper and lower ends are fixedly connected to the support platform and the first inclined template respectively. The two ends of the second hydraulic cylinder are hinged to the support platform and the second inclined template respectively.
[0008] Furthermore, the moving mechanism includes a moving wheel system and a parking system.
[0009] Furthermore, a lifting mechanism is provided between the support platform and the frame.
[0010] Furthermore, the lifting mechanism is a scissors lift.
[0011] Furthermore, a vibration motor is provided on the bottom surface of the first inclined template and / or the second inclined template.
[0012] Furthermore, a ladder is provided on the side of the support platform away from the side formwork, and a protective fence is provided on the edge of the top surface of the support platform.
[0013] Furthermore, the moving wheel system is an independent suspension wheel system.
[0014] Furthermore, the parking system includes a parking hydraulic cylinder and a fixing plate. The parking hydraulic cylinder is vertically arranged and the upper and lower ends are fixedly connected to the frame and the fixing plate respectively.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The cast-in-place continuous box girder side formwork sliding device in the present invention raises the supporting platform, supporting mechanism and side formwork by setting up a frame, so that the side formwork is supported above the bridge column, so that the continuous box girder can be cast directly on the bridge column, thereby saving the existing process of lifting the box girder after it is formed. After the cast-in-place box girder is formed, the frame is driven by the moving mechanism to move to the next work section for continued use.
[0017] The side formwork sliding device for cast-in-place continuous box girders in this utility model utilizes a first hydraulic cylinder and a second hydraulic cylinder to fine-tune the height of the side formwork, facilitating demolding after the box girder is formed. The side formwork is composed of a vertical formwork, a first inclined formwork, and a second inclined formwork. The second inclined formwork is hinged to the first inclined formwork, allowing for fine-tuning of the angle of the second inclined formwork to accommodate different box girders to a certain extent. A lifting mechanism is provided between the support platform and the frame, allowing the height of the support platform to be adjusted to accommodate bridge columns of varying heights. BRIEF DESCRIPTION OF DRAWINGS
[0018] The accompanying drawings are included to provide a further understanding of the present application, and are incorporated in and constitute a part of the specification, illustrate embodiments of the present application and serve to explain the principles of the present application, and are not intended to limit the present application. In the drawings:
[0019] Figure 1 is the overall structure schematic diagram of the cast-in-place continuous box girder side formwork sliding device in embodiment one.
[0020] Figure 2 is the partial structure schematic diagram of the cast-in-place continuous box girder side formwork sliding device in embodiment one.
[0021] Figure 3 is the overall structure schematic diagram of the cast-in-place continuous box girder side formwork sliding device in embodiment two.
[0022] In the drawings: 1, support platform; 2, frame body; 3, vertical formwork; 4, first inclined formwork; 5, second inclined formwork; 6, first hydraulic cylinder; 7, second hydraulic cylinder; 8, moving wheel system; 9, scissor lifting frame; 10, vibration motor; 11, ladder stand; 12, protective fence; 13, parking hydraulic cylinder; 14, fixed plate; 15, stiffening bar. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0024] Embodiment one:
[0025] As shown in Figure 1 and Figure 2 , the cast-in-place continuous box girder side formwork sliding device in the present embodiment comprises, from top to bottom, a side formwork, a support mechanism, a support platform 1, a lifting mechanism, a frame body 2 and a moving mechanism. The support mechanism is arranged between the support platform 1 and the side formwork, and is used for supporting the side formwork. The frame body 2 is arranged below the support platform 1, and the frame body 2 is located at the side of the bridge column, so as to lift the support platform 1. The lifting mechanism is arranged between the support platform 1 and the frame body 2, so as to adjust the height of the support platform 1, so that different heights of bridge columns can be adapted. The moving mechanism is installed at the bottom of the frame body 2, so as to drive the frame body 2 to move.
[0026] In the embodiment, the side formwork comprises a vertical formwork 3, a first inclined formwork 4 and a second inclined formwork 5, wherein the first inclined formwork 4 is fixed to the lower end of the vertical formwork 3, and the lower end of the first inclined formwork 4 is hinged to the upper end of the second inclined formwork 5. The supporting mechanism comprises a first hydraulic cylinder 6 and a second hydraulic cylinder 7, the first hydraulic cylinder 6 is vertically arranged and the upper and lower ends thereof are fixedly connected with the supporting platform 1 and the first inclined formwork 4 respectively, and the two ends of the second hydraulic cylinder 7 are hinged with the supporting platform 1 and the second inclined formwork 5 respectively.
[0027] By arranging the first hydraulic cylinder 6 and the second hydraulic cylinder 7, the height of the side formwork is finely adjusted by the first hydraulic cylinder 6 and the second hydraulic cylinder 7, which facilitates the demolding after the box girder is formed. The side formwork is composed of the vertical formwork 3, the first inclined formwork 4 and the second inclined formwork 5, and the second inclined formwork 5 is hinged to the first inclined formwork 4, so that the angle of the second inclined formwork 5 can be finely adjusted to adapt to different box girders to a certain extent.
[0028] In the embodiment, the bottom surfaces of the first inclined formwork 4 and the second inclined formwork 5 are both provided with vibration motors 10, which further facilitates the demolding of the side formwork after the box girder is formed.
[0029] In the embodiment, the lifting mechanism is a scissor lifting frame 9. The moving mechanism comprises a moving wheel system 8 and a parking system. Preferably, the moving wheel system 8 is an independent suspension wheel system, which is a prior art, and thus the specific structure of the independent suspension wheel system is not described in detail here. The independent suspension wheel system has strong buffering and damping capacity, and the wheels on both sides can move independently without affecting each other, thereby adapting to the uneven ground condition of the bridge construction. The parking system comprises a parking hydraulic cylinder 13 and a fixed plate 14, the parking hydraulic cylinder 13 is vertically arranged and the upper and lower ends thereof are fixedly connected with the frame body 2 and the fixed plate 14 respectively. When the frame body 2 moves to the construction position, the parking hydraulic cylinder 13 is elongated, so that the fixed plate 14 contacts the bottom surface and lifts the frame body 2, and the wheels in the independent suspension wheel system are lifted off the ground, thereby fixing the position of the frame body 2.
[0030] The cast-in-place continuous box girder side formwork sliding device in the embodiment lifts the supporting platform 1, the supporting mechanism and the side formwork by arranging the frame body 2, so that the side formwork is supported above the bridge column, thereby enabling the cast-in-place continuous box girder to be directly cast on the bridge column, thereby saving the existing process of hoisting after the box girder is formed. After the cast-in-place box girder is formed, the frame body 2 is moved to the next section by the moving mechanism for continuous use.
[0031] Embodiment two:
[0032] As Figure 3As shown, the cast-in-place continuous box girder side formwork sliding device in the embodiment further comprises a ladder 11 arranged on the side of the support platform 1 away from the side formwork, specifically, the ladder 11 is arranged obliquely, and a stiffening bar 15 is further arranged between the side of the frame body 2 away from the bridge column and the ladder 11, so as to ensure the stability of the ladder 11. A protective fence 12 is arranged on the top edge of the support platform 1, the protective fence 12 avoids the moving position of the second hydraulic cylinder 7, and a switchable protective door (not shown in the figure) is arranged at the corresponding position of the protective fence 12 and the ladder 11. By arranging the ladder 11, the staff can climb to the top of the support platform 1, and the arrangement of the protective fence 12 can protect the staff on the support platform 1.
[0033] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. A cast-in-place continuous box girder side formwork sliding device, characterized in that, Include: Support platform (1) ; Side template; The side template includes vertical template (3), first inclined template (4) fixedly connected with lower end of the vertical template (3) and second inclined template (5) hinged with lower end of the first inclined template (4) ; Support mechanism is arranged between the support platform (1) and side template, for supporting the side template;The support mechanism includes first hydraulic cylinder (6) and second hydraulic cylinder (7), the first hydraulic cylinder (6) is vertically arranged and the upper and lower ends are fixedly connected with the support platform (1) and first inclined template (4) respectively, the two ends of the second hydraulic cylinder (7) are hinged with the support platform (1) and second inclined template (5) respectively; Frame (2) is arranged below the support platform (1), and the frame (2) is located on the side of the bridge column;And The moving mechanism is arranged below the frame (2), for driving the frame (2) to move.
2. The cast-in-place continuous box girder side form sliding device according to claim 1, characterized in that, The moving mechanism includes moving wheel system (8) and parking system.
3. The cast-in-place continuous box girder side form sliding device according to claim 2, characterized in that, The lifting mechanism is arranged between the support platform (1) and frame (2).
4. The cast-in-place continuous box girder side form sliding device according to claim 3, characterized in that, The lifting mechanism is scissor lifting frame (9).
5. The cast-in-place continuous box girder side form sliding device according to claim 4, characterized in that, Vibration motor (10) is arranged on the bottom surface of the first inclined template (4) and / or second inclined template (5).
6. The cast-in-place continuous box girder side form sliding device according to claim 5, characterized in that, The side of the support platform (1) away from the side template is provided with a ladder (11), and the top surface edge of the support platform (1) is provided with a protective fence (12). The moving wheel system (8) is an independent suspension wheel system.
7. The cast-in-place continuous box girder side form sliding device according to claim 6, characterized in that, The parking system includes parking hydraulic cylinder (13) and fixed plate (14), and the parking hydraulic cylinder (13) is vertically arranged and the upper and lower ends are fixedly connected with the frame (2) and fixed plate (14) respectively.
8. The cast-in-place continuous box girder side form sliding device according to claim 7, characterized in that,
Citation Information
Patent Citations
Combined movable template for cast-in-place concrete box girder
CN116575348A