Portable pipeline aligning device capable of improving construction efficiency

Abstract

The utility model discloses a portable pipeline aligning device capable of improving construction efficiency, which comprises an aligning device main body, the aligning device main body is provided with two end heads which are vertically arranged at intervals, and the upper end head and the lower end head are respectively connected with a hinged nut seat and a V-shaped hinged pipe clamp through hinged rotating shafts. A vertically-arranged adjusting screw rod is connected into the hinged nut seat through threads, the upper end of the adjusting screw rod is located above the hinged nut seat, and the lower end of the adjusting screw rod is located between the two ends of the aligning device body and rotationally connected with a V-shaped fixing pipe clamp. The distance between the V-shaped hinged pipe clamp and the V-shaped fixed pipe clamp is larger than the outer diameter of a pipeline to be installed, and V-shaped grooves used for clamping the upper side and the lower side of the pipeline are formed in the sides, close to each other, of the V-shaped hinged pipe clamp and the V-shaped fixed pipe clamp respectively. The V-shaped fixed pipe clamp and the V-shaped hinged pipe clamp are supported on the two sides of a pipeline, the pipeline is clamped by rotating the adjusting screw rod, and the position and the angle of the pipeline are finely adjusted by rotating the hinged rotating shaft.

Description

TECHNICAL FIELD

[0001] The utility model relates to a portable pipeline butt joint device for improving construction efficiency belongs to pipeline construction equipment technical field. BACKGROUND

[0002] In the existing pipeline construction, when the pipeline is connected, the pipeline end part usually needs to be manually aligned, which not only consumes time but also is low in efficiency. In particular, in narrow or difficult-to-reach space, the limitation of this manual alignment of the pipeline is more obvious. Moreover, this completely manual alignment has relatively large safety hazards. SUMMARY

[0003] The utility model discloses a portable pipeline butt joint device for improving construction efficiency, which aims to solve the technical problems of low efficiency and inconvenience in manual alignment of the pipeline in the prior art.

[0004] The utility model discloses the following technical scheme: a portable pipeline butt joint device for improving construction efficiency, it includes butt joint device main part, butt joint device main part has two end heads that are arranged at intervals up and down, the up and down two end heads are connected with hinged nut seat and V-shaped hinged pipe clamp respectively through hinged pivot, the hinged nut seat is connected with the vertically arranged adjusting screw in the threaded connection, the upper end of adjusting screw is located above the hinged nut seat, the lower end of adjusting screw is located between the two end heads of butt joint device main part, the lower end of adjusting screw is rotatably connected with V-shaped fixed pipe clamp, the interval of V-shaped hinged pipe clamp and V-shaped fixed pipe clamp is greater than the outer diameter of the pipeline to be installed, and V-shaped groove for clamping the upper and lower sides of the pipeline is arranged on the side of V-shaped hinged pipe clamp and V-shaped fixed pipe clamp that is close to each other.

[0005] The upper end of the adjusting screw is provided with a locking nut for pressing the hinged nut seat.

[0006] The V-shaped grooves of the V-shaped hinged pipe clamp and the V-shaped groove on the V-shaped fixed pipe clamp are symmetrically arranged up and down.

[0007] The top of the V-shaped fixed pipe clamp is fixedly connected with a connecting seat, a bearing is installed in the connecting seat, the outer ring of the bearing is fixedly connected with the connecting seat, and the inner ring of the bearing is fixedly connected with the lower end of the adjusting screw.

[0008] The butt joint device main part adopts a crescent shape or a C shape or a U shape.

[0009] A lock hole is formed in the butt joint device main part, and a hanging ring lock is arranged in the lock hole.

[0010] The lock hole has two lock holes, and the two lock holes are arranged at intervals up and down.

[0011] The butt joint device main part is made of high-strength lightweight aluminum alloy material.

[0012] The utility model discloses a beneficial effect is: when needing to carry out pipeline alignment operation, the operator first places the alignment device of the utility model at the pipeline port of the butt joint, V-shaped fixed pipe clamp and V-shaped hinged pipe clamp support at the both sides of the pipeline, and the adjusting screw is rotated, and the adjusting screw rotates in the hinged nut seat and moves downward at the same time, thereby driving V-shaped fixed pipe clamp to move downward, and the pipeline is clamped in V-shaped fixed pipe clamp and V-shaped hinged pipe clamp, and the locking nut is tightened to make the locking nut press on the hinged nut seat, thereby completing the positioning of the pipeline position, then, the hinged rotating shaft is rotated, and the position and angle of the pipeline are fine-tuned until the ideal alignment state is reached.

[0013] The utility model discloses light, easy to make on the spot, and the alignment precision reaches millimeter level through adjusting screw, and V-shaped groove is suitable for the pipeline of multiple sizes, and relative to prior art, construction efficiency is high, and it is especially suitable for the pipeline connection work in narrow or difficult-to-reach space, and easy to popularization and application. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the schematic diagram of the portable pipeline alignment device of the utility model one embodiment of improving construction efficiency;

[0015] Figure 2 It is Figure 1 The use state diagram of the portable pipeline alignment device of improving construction efficiency in

[0016] Figure 3 It is Figure 2 The side view of

[0017] Figure 4 It is Figure 1 Another use state diagram of the portable pipeline alignment device of improving construction efficiency in

[0018] In the drawing: 1-alignment device main body, 2-hinged rotating shaft, 3-hinged nut seat, 4-V-shaped hinged pipe clamp, 5-adjusting screw, 6-locking nut, 7-V-shaped fixed pipe clamp, 8-V-shaped groove, 9-connection seat, 10-bearing, 11-hanging ring lock. DETAILED DESCRIPTION

[0019] The utility model will be explained in detail below in combination with the drawings and specific embodiment.

[0020] For example, Figures 1 to 4As shown, the portable pipe aligner for improving construction efficiency of the embodiment comprises an aligner body 1, the aligner body 1 has two ends arranged in an upper and lower interval, the upper and lower two ends are connected with a hinged nut seat 3 and a V-shaped hinged pipe clamp 4 through a hinged shaft, the hinged nut seat 3 is connected with a vertically arranged adjusting screw 5 through a threaded connection, the upper end of the adjusting screw 5 is located above the hinged nut seat 3, the upper end of the adjusting screw 5 is provided with a locking nut 6 for pressing the hinged nut seat 3, the lower end of the adjusting screw 5 is located between the two ends of the aligner body 1, the lower end of the adjusting screw 5 is rotatably connected with a V-shaped fixed pipe clamp 7, the distance between the V-shaped hinged pipe clamp 4 and the V-shaped fixed pipe clamp 7 is greater than the outer diameter of the pipe to be installed, and the side of the V-shaped hinged pipe clamp 4 and the V-shaped fixed pipe clamp 7 close to each other is respectively provided with a V-shaped groove 8 for clamping the upper and lower sides of the pipe. The V-shaped grooves of the V-shaped hinged pipe clamp 4 and the V-shaped fixed pipe clamp 7 are arranged in an upper and lower symmetry.

[0021] The top of the V-shaped fixed pipe clamp 7 is fixedly connected with a connecting seat 9, the connecting seat 9 is provided with a bearing 10, the outer ring of the bearing 10 is fixedly connected with the connecting seat 9, and the inner ring of the bearing 10 is fixedly connected with the lower end of the adjusting screw 5.

[0022] In the embodiment, the aligner body 1 is made of high-strength lightweight aluminum alloy material, and the aligner body 1 adopts a crescent structure. The aligner body 1 is provided with a lock hole, and the lock hole has two lock holes arranged in an upper and lower interval. The lock hole is provided with a hanging ring lock 11.

[0023] The V-shaped grooves of the V-shaped fixed pipe clamp and the V-shaped hinged pipe clamp are used to support the pipe, the pipe is clamped between the upper and lower two V-shaped grooves, which ensures the stability of the pipe during the butt joint process, and the V-shaped grooves can adapt to pipes of different diameters. The bearing between the connecting seat at the top of the V-shaped fixed pipe clamp and the lower end of the adjusting screw can reduce friction and ensure smooth rotation of the screw.

[0024] The aligner body provides necessary support and stability as the basic structure of the entire device, the rotation of the adjusting screw in the hinged nut seat can drive the V-shaped fixed pipe clamp to move up and down. The hinged nut seat is connected with the aligner body through the hinged shaft, and cooperates with the rotation of the adjusting screw to allow the pipe to be adjusted in multiple directions. The hanging ring lock is used for suspending and balancing the pipe aligner, which ensures the safety and stability of the pipe aligner, so as to quickly lock or release the pipe and improve the construction speed.

[0025] In use, the V-shaped fixed pipe clamp and the V-shaped articulated pipe clamp are supported on both sides of the pipeline, the adjusting screw is rotated and moved downward in the articulated nut seat at the same time, thereby driving the V-shaped fixed pipe clamp to move downward, clamping the pipeline in the V-shaped fixed pipe clamp and the V-shaped articulated pipe clamp, then tightening the locking nut, thereby completing the positioning of the pipeline position; the position of the V-shaped fixed pipe clamp and the V-shaped articulated pipe clamp in the horizontal plane is adjusted through the articulated rotating shaft, thereby fine-tuning the pipeline position to be straight, until the ideal alignment state is reached, ensuring the alignment accuracy.

[0026] The utility model has the following advantages:

[0027] (1) Portable design: the main body of the aligner is made of lightweight materials, with compact overall structure, facilitating portability and on-site rapid deployment, especially suitable for environments with limited space.

[0028] (2) High-precision alignment mechanism: equipped with precision adjusting screw and articulated rotating shaft, ensuring millimeter-level accurate butt joint of the pipeline end. The precise cooperation of the adjusting screw and the articulated rotating shaft allows the operator to make detailed adjustments, ensuring that the pipeline end can achieve millimeter-level accurate butt joint in three-dimensional space. The adjusting screw adopts high-strength screw rod, and the locking nut adopts high-strength nut, so that the thread can withstand heavy load thrust, realizing correction of pipelines with large wall thickness.

[0029] (3) Multi-size adaptability: the distance between the V-shaped fixed pipe clamp and the V-shaped articulated pipe clamp is adjustable, which can adapt to pipelines of different diameters, increasing the versatility and flexibility of the equipment.

[0030] (4) Quick connection: the design of the hanging ring lock simplifies the locking and releasing process of the pipeline, greatly reducing the time required for pipeline butt joint compared with traditional methods.

[0031] (5) Easy on-site production: the production materials of the equipment are simple and easy to obtain, making it possible to quickly produce or adjust on-site according to specific needs, improving the practicality and popularity of the equipment.

[0032] (6) Efficiency improvement: compared with the manual alignment method of existing technology, the pipeline aligner using the utility model improves the efficiency in construction by at least 50%, which is mainly due to its portable design, quick connection function, and easy on-site production and adjustment characteristics. It is especially suitable for pipeline connection work in narrow or hard-to-reach spaces, improving construction efficiency and facilitating popularization and application.

[0033] In other embodiments of the utility model, the main body of the aligner can also adopt a C-shaped or U-shaped structure; the main body of the aligner can also be made of other materials, such as high-strength steel and other metal materials.

[0034] The above embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application.

Claims

1. A portable pipe aligner for improving construction efficiency, characterized by: It includes the mouthpiece body, the mouthpiece body has two ends arranged in upper and lower intervals, the upper and lower ends are connected with the hinged nut seat and the V-shaped hinged pipe clamp through the hinged rotating shaft, the hinged nut seat is connected with the vertically arranged adjusting screw through the thread, the upper end of the adjusting screw is located above the hinged nut seat, the lower end of the adjusting screw is located between the two ends of the mouthpiece body, the lower end of the adjusting screw is connected with the V-shaped fixed pipe clamp, the distance between the V-shaped hinged pipe clamp and the V-shaped fixed pipe clamp is greater than the outer diameter of the pipeline to be installed, and the side of the V-shaped hinged pipe clamp and the V-shaped fixed pipe clamp close to each other is respectively provided with a V-shaped groove for clamping the upper and lower sides of the pipeline.

2. The portable pipe aligner for improving construction efficiency according to claim 1, wherein: The upper end of the adjusting screw is provided with a locking nut for pressing the hinged nut seat.

3. The portable pipe aligner for improving construction efficiency according to claim 1, wherein: The V-shaped grooves of the V-shaped hinged pipe clamp and the V-shaped fixed pipe clamp are symmetrically arranged.

4. The portable pipe aligner for improving construction efficiency according to claim 1, wherein: The top of the V-shaped fixed pipe clamp is fixedly connected with a connecting seat, a bearing is installed in the connecting seat, the outer ring of the bearing is fixedly connected with the connecting seat, and the inner ring of the bearing is fixedly connected with the lower end of the adjusting screw.

5. The portable pipe aligner for improving construction efficiency according to claim 1, wherein: The mouthpiece body adopts a crescent shape or a C shape or a U shape structure.

6. The portable pipe aligner for improving construction efficiency according to claim 1, wherein: A lock hole is formed in the mouthpiece body, and a hanging ring lock is arranged in the lock hole.

7. The portable pipe aligner for improving construction efficiency according to claim 6, wherein: The lock hole has two, and the two lock holes are arranged in upper and lower intervals.

8. The portable pipe aligner for improving construction efficiency according to claim 1, wherein: The mouthpiece body is made of high-strength lightweight aluminum alloy material.

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