Calabash film inflating device
By setting the working mechanism sideways and rotating the film roll horizontally, combined with the design of the sealing wheel group and cutter, the problem of uneven sealing lines during the inflation of the gourd film is solved, continuous operation and efficient inflation are achieved, and the stability and portability of the device are improved.
Patent Information
- Application Number
- CN202422931295.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-29
AI Technical Summary
During the inflation process, the upright gourd membrane sags due to gravity, resulting in uneven sealing lines, and the sealing process after inflation is cumbersome, making it difficult to achieve continuous operation.
The working mechanism is set sideways, the film roll rotates horizontally, and the sealing wheel group and cutter are used to achieve continuous operation. The nylon coating and air outlet design ensure the uniformity and stability of inflation, and the auxiliary roller group and film handling frame are used to improve the rotation stability.
It solves the problem of uneven sealing lines, realizes the continuous operation and efficient inflation of the gourd membrane, and improves the stability and portability of the device.
Smart Images

Figure CN223460248U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of calabash membrane inflation, especially to a calabash membrane inflation device. BACKGROUND
[0002] Calabash membrane is a transparent film made of high molecular polyethylene material, which becomes a protective material composed of multiple bubbles after being inflated by inflation equipment. Calabash membrane has been widely used in the field of logistics packaging due to its unique design and excellent performance, especially in the transportation packaging of fragile, pressure-resistant and shock-resistant goods.
[0003] In the Chinese utility model patent with the patent number CN221274411U, a dual-purpose automatic inflator with anti-winding function is proposed. The elastic sheet drives the clamping plate to clamp into the tooth plate through the round sleeve and sleeve to fix the anti-winding guide plate. The anti-winding guide plate supports and guides the calabash membrane or air column bag, achieving the advantage of anti-winding. The calabash membrane and air column bag are not prone to winding and folding.
[0004] However, this type of technical solution has a problem. Since the working mechanism is upright, the calabash membrane roll is also placed upright. During the inflation process, the upright calabash membrane will sag to one side due to gravity and at a large angle, causing the inflation and sealing end of the calabash membrane to deflect and resulting in irregular sealing lines. Utility model content
[0005] The utility model provides a calabash membrane inflation device. By setting the working mechanism laterally and rotating the membrane roll horizontally, the angle of film sagging is reduced, solving the problem of irregular sealing lines.
[0006] To solve the above technical problems, the utility model provides a calabash membrane inflation device, which includes a rack, a membrane roll holder, and an inflation device. The membrane roll holder and the inflation device are arranged on the side surface of the rack. The inflation device includes an inflation nozzle, a sealing wheel set, and a cutter. A blower is arranged inside the rack. The air outlet of the blower is connected to the inflation nozzle. The inflation nozzle extends out of the rack. The cutter is arranged between the rack and the inflation nozzle. The sealing wheel set is arranged behind the inflation nozzle. The sealing wheel set includes two rollers with contacting wheel surfaces.
[0007] Generally, the low-cost cushion material such as the gourd film does not have the function of the air valve film, that is, the air locking function. The air inlet of the gourd film needs to be sealed immediately after the inflation is completed. The process requires special designed equipment. The common process is to set the air inlet channel of the gourd film on the inflation nozzle, and then use the sealing equipment to seal after the gourd film is inflated. The steps are relatively complicated. The film roll holder and the inflation device are arranged on the side of the rack, and the sealing wheel group for sealing the gourd film is arranged behind the inflation nozzle. The cutting knife can cut the air inlet channel set on the inflation nozzle. By adopting such a scheme, the continuous operation of the gourd film inflation and sealing is realized. After the working mechanism is arranged laterally, the film roll rotates horizontally, the angle of the film sagging is reduced, and the problem of irregular sealing line is solved.
[0008] As preferred, at least one of the rollers of the sealing wheel group is provided with a sealing ironing channel. By adopting the form of inlaying the heating ring on the roller, the continuous operation process of pulling and sealing is realized, and the inflation efficiency of the gourd film is improved.
[0009] Further, the outer side of the roller is provided with a nylon cladding layer. The nylon cladding layer is relatively soft, and the contact surface of the two rollers will produce a certain elastic deformation. This elastic deformation can provide strong friction to prevent slipping when pulling the gourd film, and improve the reliability of the mechanism.
[0010] As preferred, at least one air outlet hole is arranged on the side of the inflation nozzle. The air outlet hole is horizontally arranged, and the air outlet hole is located in front of the cutting knife. Based on the characteristics of the gourd film without air valve film, a certain pressure is not needed in the air inlet channel to allow air inflow. The air inflow mode is different. Such air outlet hole design can ensure that each part needing inflation is sealed after obtaining sufficient gas, thereby improving the air inflow of the gourd film.
[0011] Further, a tapered nylon plug is arranged at the end of the inflation nozzle. The tapered design can facilitate insertion into the air inlet channel, and can prevent the air inlet channel from being pierced during continuous inflation, thereby preventing work interruption and improving the stability of continuous operation.
[0012] As preferred, the auxiliary roller group is further included. The auxiliary roller group includes two auxiliary wheels in contact with each other, and the auxiliary roller group is arranged behind the sealing wheel group. The auxiliary roller group can help cut the air inlet channel, realize further automatic inflation and sealing of the gourd film, and further improve the stability of continuous operation.
[0013] As preferred, the film roll holder includes a film roll expansion sleeve. The film roll expansion sleeve is arranged on the end side of the rack. The film roll expansion sleeve is provided with a tension piece at the end. In continuous operation, the rotation stability of the gourd film roll is very important. The film roll expansion sleeve can stably clamp the gourd film roll on the film roll holder, thereby improving the stability of continuous operation.
[0014] As preferred, the film roll frame further comprises a film arranging frame, which is arranged between the inflation nozzle and the film roll expansion sleeve, and is parallel to the inflation nozzle. In the continuous pulling of the gourd-shaped film roll on the film roll frame, the gourd-shaped film roll will continue to rotate by a certain angle, and a section of the un-inflated gourd-shaped film will fall off. When the inflation is started again, the angle of the un-inflated gourd-shaped film is not correct, and the inflation nozzle is likely to pierce the gourd-shaped film. After the film arranging frame is used, the inflation nozzle and the gourd-shaped film always maintain a horizontal angle, which greatly reduces the risk of being pierced, and further improves the stability of continuous operation
[0015] As preferred, the machine frame is provided with an emergency stop switch. The length of the gourd-shaped film used each time can be inconsistent, and the emergency stop switch can stop sealing and capping in time, and take the appropriate amount of gourd-shaped film, thereby reducing the waste of packaging.
[0016] As preferred, the machine frame is provided with a handle. The device has a small size and light weight, and the handle improves the portability of the device.
[0017] By adopting the scheme, the work mechanism is arranged laterally, the film roll rotates horizontally, the angle of the film sag is greatly reduced, the problem of irregular sealing lines is solved, and the portability of the device is realized. BRIEF DESCRIPTION OF DRAWINGS
[0018] The utility model will be further described in detail in combination with the drawings and specific embodiments.
[0019] Figure 1 is the assembly structure schematic view of the embodiment;
[0020] Figure 2 is the front structure schematic view of the embodiment;
[0021] Figure 3 is the slice position structure schematic view of the embodiment;
[0022] Wherein, machine frame-1, emergency stop switch-11, handle-12, film roll frame-2, film roll expansion sleeve-21, tension sheet-211, film arranging frame-22, inflation device-3, inflation nozzle-31, air outlet-311, conical nylon insert-312, sealing wheel set-32, idler-321, sealing ironing channel-322, nylon cladding layer-323, cutter-33, auxiliary idler set-4, auxiliary wheel-41. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model will be further described in detail in combination with the drawings and embodiments.
[0024] The gourd film inflating device 3 comprises a rack 1, a film roll rack 2 and an inflating device 3, the film roll rack 2 and the inflating device 3 are arranged on the side of the rack 1, the inflating device 3 comprises an inflating nozzle 31, a sealing wheel set 32 and a cutter 33, the inside of the rack 1 is provided with a blower (not shown in the figure), the air outlet of the blower is connected with the inflating nozzle 31, the inflating nozzle 31 extends out of the rack 1, the cutter 33 is arranged between the rack 1 and the inflating nozzle 31, the sealing wheel set 32 is arranged behind the inflating nozzle 31, and the sealing wheel set 32 comprises two rolling wheels 321 in contact with each other.
[0025] Generally, the gourd film, such a low-cost cushioning material, does not have a gas valve film, that is, a gas locking function, and such a cushioning material needs to be sealed at the air inlet instant after inflation. The completion of this process requires the use of specially designed equipment. The common process is to set the air inlet channel of the gourd film on the inflating nozzle 31, and then use the sealing equipment to seal after the gourd film is inflated. The steps are relatively complicated. The film roll rack 2 and the inflating device 3 are arranged on the side of the rack 1, the sealing wheel set 32 for sealing the gourd film is arranged behind the inflating nozzle 31, and the cutter 33 can open the air inlet channel set on the inflating nozzle 31. With this scheme, the continuous operation of gourd film inflation and sealing is realized. After the working mechanism is arranged laterally, the film roll rotates horizontally, the angle of the film roll sagging is reduced, and the problem of irregular sealing lines is solved.
[0026] As a preferred, at least one rolling wheel 321 of the sealing wheel set 32 is provided with a sealing ironing channel 322. By adopting the form of inlaying a heating ring on the rolling wheel 321, the continuous operation process of pulling and sealing is realized, and the inflation efficiency of the gourd film is improved.
[0027] Further, the outer side of the rolling wheel 321 is provided with a nylon cladding layer 323. The nylon cladding layer is soft, and the contact surface of the two rolling wheels 321 will produce a certain elastic deformation. This elastic deformation can provide strong friction to prevent slipping when pulling the gourd film, and improve the reliability of the mechanism.
[0028] As a preferred, at least one air outlet hole 311 is arranged on the side of the inflating nozzle 31, the air outlet hole 311 is horizontally arranged, and the air outlet hole 311 is located in front of the cutter 33. Based on the characteristics that the gourd film does not have a gas valve film, it does not need to form a certain pressure in the air inlet channel to allow air inflow, and the air inflow mode is different. The design of such air outlet hole 311 can ensure that each part needing inflation is sealed after obtaining sufficient gas, thereby improving the air inflow amount of the gourd film.
[0029] Further, the end of the inflating nozzle 31 is provided with a tapered nylon plug 312. The tapered design can facilitate insertion into the air inlet channel, and on the other hand, prevent the air inlet channel from being pierced in the process of continuous inflation, thereby preventing the work from being hindered and improving the stability of continuous work.
[0030] As preferred, the auxiliary roller set 4 is further included, the auxiliary roller set 4 includes two wheel surface contact auxiliary wheels 41, the auxiliary roller set 4 is arranged behind the sealing roller set 32. The auxiliary roller set 4 can help cut the air inlet channel, realize further automatic inflation sealing of the gourd membrane, and further improve the stability of continuous operation.
[0031] As preferred, the membrane roll frame 2 includes a membrane roll expansion sleeve 21, the membrane roll expansion sleeve 21 is arranged on the end side of the rack 1, and the membrane roll expansion sleeve 21 is provided with a tension piece 211 at the end. In continuous operation, the rotation stability of the gourd membrane roll is very important, and the membrane roll expansion sleeve 21 can stably clamp the gourd membrane roll on the membrane roll frame 2, thereby improving the stability of continuous operation.
[0032] As preferred, the membrane roll frame 2 further includes a membrane arranging frame 22, the membrane arranging frame 22 is arranged between the inflation nozzle 31 and the membrane roll expansion sleeve 21, and the membrane arranging frame 22 is arranged in parallel with the inflation nozzle 31. In continuous pulling, the gourd membrane roll on the membrane roll frame 2 is suddenly stopped, the gourd membrane roll will continue to rotate by a certain angle, and a section of un-inflated gourd membrane will fall off. When the inflation is started again, the angle of the un-inflated gourd membrane is not correct, and the inflation nozzle 31 is likely to pierce the gourd membrane. After using the membrane arranging frame 22, the inflation nozzle 31 and the gourd membrane always maintain a horizontal angle, thereby greatly reducing the risk of being pierced, and further improving the stability of continuous operation.
[0033] As preferred, the rack 1 is provided with an emergency stop switch 11. The length of the gourd membrane used each time can be inconsistent, the emergency stop switch 11 can stop sealing in time, take the appropriate amount of gourd membrane, and reduce the waste of packaging.
[0034] As preferred, the rack 1 is provided with a handle 12. The device has small size and light weight, and the handle 12 improves the portability of the device.
[0035] By adopting the scheme, the work mechanism is arranged laterally, the membrane roll rotates horizontally, the angle of the thin film sagging is greatly reduced, the problem of irregular sealing lines is solved, and the portable carrying function of the device is realized.
[0036] In summary, the above only describes the preferred embodiments of the present application, and is not used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A cucurbit membrane inflation device comprising a frame, a membrane roll holder, and an inflation device, characterized by: The film roll frame and the inflating device are arranged on the side of the frame, the inflating device comprises an inflating nozzle, a sealing wheel set and a cutter, the frame is internally provided with a blower, the air outlet of the blower is connected with the inflating nozzle, the inflating nozzle extends out of the frame, the cutter is arranged between the frame and the inflating nozzle, and the sealing wheel set is arranged behind the inflating nozzle, the sealing wheel set comprises two rollers with contact wheel faces.
2. The cucurbit membrane inflation device of claim 1, wherein: At least one roller of the sealing wheel set is provided with a sealing ironing channel.
3. The cucurbit membrane inflation device of claim 2, wherein: The outer side of the roller is provided with a nylon cladding layer.
4. The cucurbit membrane inflation device of claim 3, wherein: The side of the inflating nozzle is provided with at least one air outlet hole, the air outlet hole is horizontally arranged, and the air outlet hole is located in front of the cutter.
5. The cucurbitane membrane inflation device of any one of claims 1-4, wherein: The end of the inflating nozzle is provided with a tapered nylon plug.
6. The cucurbit membrane inflation device of claim 5, wherein: An auxiliary roller set is further included, the auxiliary roller set comprises two auxiliary rollers with contact wheel faces, and the auxiliary roller set is arranged behind the sealing wheel set.
7. The bellows membrane inflation device of claim 6, wherein: The film roll frame comprises a film roll expansion sleeve, the film roll expansion sleeve is arranged on the end side of the frame, and the film roll expansion sleeve is provided with a tension sheet at the end.
8. The cucurbit membrane inflation device of claim 7, wherein: The film roll frame further comprises a film arranging frame, the film arranging frame is arranged between the inflating nozzle and the film roll expansion sleeve, and the film arranging frame is arranged in parallel with the inflating nozzle.
9. The cucurbit membrane inflation device of claim 8, wherein: The frame is provided with an emergency stop switch.
10. The cucurbitane membrane inflation device of claim 9, wherein: The top of the frame is provided with a lifting handle.
Citation Information
Patent Citations
Dual-purpose automatic inflator with anti-winding function
CN221274411U