Smoke abatement boiler

The smoke elimination treatment structure and multi-layer filter design solve the problem of low efficiency of smoke elimination boilers, achieve effective smoke elimination and harmful substance purification under the premise of full combustion, and reduce costs.

CN223460488UActive Publication Date: 2025-10-21JINAN QIUSHI BOILER CO LTD
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Patent Information

Application Number
CN202423171381.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-10-21
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing smoke elimination boilers have low smoke elimination efficiency, cannot effectively eliminate smoke and harmful substances under the premise of sufficient combustion, and increase manufacturing and maintenance costs.

Method used

A smoke elimination treatment structure is adopted, including a ventilation pipe, a smoke elimination tank, a driving structure, a collection structure and a spray structure. The driving structure is used to increase the oxygen content in the boiler, and the spiral wind direction and the mist water sprayed from the spray nozzle are used to contact the flue gas. Combined with the four-layer double-layer filter and curved plate design, multi-layer filtration and adsorption of the flue gas are achieved.

Benefits of technology

It improves the flue gas filtration efficiency, fully burns and effectively removes smoke and harmful gases, and reduces manufacturing and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a smoke abatement boiler which comprises a bent plate and a smoke abatement processing structure, a vent pipe is arranged on the surface of the bent plate, the vent pipe is connected with the smoke abatement processing structure, a vent pipe is installed inside a smoke abatement tank structure and communicated with a driving structure, and the vent pipe is composed of four sets of circular ring shells and divided into an A area, a B area, a C area and a D area. Annular plates with holes are arranged at the bottoms of the ventilation pipes, the two sets of ventilation pipes located in the D area are connected through pipelines, communicating pipes are arranged on the surfaces of the pipelines and connected with one set of ventilation pipes in the C area, the other set of ventilation pipes located in the C area are connected with one set of ventilation pipes in the B area through communicating pipes, and the ventilation pipes located in the A area are connected through pipelines. And the pipeline is communicated with the breather pipe of the B area through a communicating pipe. The smoke abatement boiler solves the problems that an existing smoke abatement boiler is low in smoke abatement efficiency, and effective smoke abatement and harmful substance purification cannot be achieved on the premise that sufficient combustion is achieved and an existing filtering structure is not changed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a boiler smoke elimination technical field, concretely is a smoke elimination boiler. BACKGROUND

[0002] With the development of environmental protection measures, now the boiler flue gas needs to be treated before being discharged, reducing the damage and pollution to the environment, the boiler flue gas generally includes SO, SO2, CO2, smoke dust and the like, these substances not only cause damage to the environment, but also have adverse effects on human health, and the smoke elimination boiler nowadays is all installed with gas treatment equipment to effectively filter these harmful gases, generally the materials are directly burned in the boiler, some boilers are optimized to improve the combustion efficiency, so that the smoke dust is reduced by sufficient combustion, and then treated by the smoke dust treatment device, this method has a certain positive effect to a certain extent, but still has the problem of low efficiency.

[0003] Therefore, in order to improve the efficiency, Chinese patent CN108758645A, a smoke elimination and dust removal desulfurization boiler, points out that the desulfurization material is crushed by the crushing leaves inside the pretreatment chamber, avoiding the generation of incomplete combustion due to large particles, thereby causing waste, the setting of the stirring column can stir the crushed material, the smoke gas port is provided with a smoke suction machine interface, which can adsorb the smoke inside the combustion chamber and release it into the inside of the smoke gas treatment chamber, avoiding too much smoke in the combustion chamber, which can damage the combustion chamber, a rotating column is arranged in the smoke gas treatment chamber, when the motor starts to work, the rotating column rotates to make the inside cutting plate contact with the water column inside the spray head, thereby changing the direction of the water spray of the water column, so as to quickly and comprehensively condense the smoke inside the smoke gas treatment chamber, and the cooled material is collected through the collecting groove, the burning material is crushed through the patent, then fully combusted to improve the combustion efficiency, and then condensed by water spraying and adsorbed by particulate matter to achieve the purpose of smoke elimination, although this method can achieve smoke elimination, but still has certain deficiencies, secondly, the increase of the stirring structure undoubtedly increases the cost of the boiler in the actual manufacturing process, and the high-temperature crushing structure is easy to be damaged, which increases the maintenance cost, and the method of simply fully combusting and spraying cannot effectively reduce the smoke elimination and harmful substance discharge, so this method still needs to be improved in actual application.

[0004] Therefore, in order to not change the structure of the existing boiler, the smoke elimination treatment structure is connected with the boiler smoke outlet, which can effectively eliminate smoke and harmful substances while fully realizing combustion, therefore a smoke elimination boiler is proposed to solve the technical problems in the prior art. UTILITY MODEL CONTENTS

[0005] In view of the defects of the prior art, the utility model provides a smoke boiler, solve the low smoke elimination efficiency of existing smoke boiler, and cannot realize effective smoke elimination and harmful substance purification under the premise of sufficient combustion and without changing the existing filtering structure.

[0006] To realize above-mentioned purpose, the utility model provides following technical scheme: a kind of smoke boiler, including boiler and smoke treatment structure, boiler surface is provided with vent pipe, vent pipe is connected with smoke treatment structure, smoke treatment structure includes frame structure, smoke tank structure, drive structure, collection structure, spray structure, improve smoke elimination efficiency in the smoke tank structure and be equipped with smoke structure, its smoke structure is connected with drive structure, smoke structure includes ventilation pipe, connecting shaft, vent pipe, sealing bearing, filter frame, double-layer filter screen, communication pipe;Ventilation pipe is installed inside smoke tank structure, and is communicated with drive structure, its ventilation pipe is made of four circular ring shell, and is divided into A, B, C, D four areas, vent pipe bottom is equipped with the circular ring plate with opening, wherein connecting shaft is connected with drive structure, and its connecting shaft lower end is connected with circular ring plate by bearing, connecting shaft has cavity inside, connecting shaft surface is equipped with vent pipe symmetrically, vent pipe end is connected with filter frame, filter frame surface is equipped with double-layer filter screen, wherein two groups of vent pipe in D area are connected by pipeline, and communication pipe is arranged on the surface of pipeline and is connected with the vent pipe of one group in C area, another group of vent pipe in C area is also connected with one group of vent pipe in B area by communication pipe, and the vent pipe in A area is connected by pipeline, which is communicated with the vent pipe in B area by communication pipe.

[0007] By the above technical scheme, further, the filter frame surface is annular array distribution and is equipped with bent plate, the bending direction of the two groups of bent plates symmetrically located in A area and D area is consistent, and the bending direction of the bent plates symmetrically located in other areas is opposite.

[0008] Further, the spray structure includes circular mounting plate, water pipe and spray nozzle, two groups of circular mounting plates are arranged on the surface of ventilation pipe, the water pipe is mounted between the two groups of circular mounting plates, and the spray nozzle is arranged on the surface of water pipe.

[0009] As a preferred technical scheme, the smoke tank structure includes smoke tank, smoke end cover, particulate material feeding hopper and connecting pipe, the smoke tank is mounted on the frame structure, the smoke end cover is mounted on the upper end of the smoke tank, the upper end of the smoke end cover is provided with the drive structure, the particulate material feeding hopper is mounted on the lower end of the smoke tank, the collection structure is mounted on the lower end of the particulate material feeding hopper, the connecting pipe is arranged on the surface of the smoke tank, and the drive structure absorbs the flue gas generated in the boiler, the flue gas enters the inner wall of the smoke tank through the connecting pipe to generate spiral wind.

[0010] Further, the driving structure comprises a centrifugal fan, a servo motor and a rotating shaft; the centrifugal fan is installed at the upper end of the smoke elimination end cover, the servo motor is installed at the upper end of the centrifugal fan, the output end of the servo motor is connected with the rotating shaft, and the surface of the rotating shaft in the centrifugal fan is provided with a fan blade, and the lower end of the rotating shaft is connected with a connecting shaft.

[0011] As a preferred technical scheme, the collecting structure comprises a storage box connected at the lower end of the particulate matter discharging funnel, and the inside of the storage box is provided with a pullable collecting box.

[0012] Further, the frame structure comprises a smoke elimination frame, wherein the smoke elimination tank is fixedly connected with the upper end of the smoke elimination frame through the connecting block.

[0013] Compared with the prior art, the smoke elimination boiler has the following beneficial effects:

[0014] 1. The smoke elimination boiler is provided with a smoke elimination treatment device, specifically, the external air is driven into the boiler by the driving structure, so that the oxygen content in the boiler is increased, the combustion in the boiler is fully carried out, when the flue gas in the boiler enters the smoke elimination tank through the connecting pipe, the flue gas spirally flows downward in the smoke elimination tank by the action of the spiral air flow, at this time, the mist water sprayed by the spray nozzle can fully contact with the flue gas, so that the large particles and the smoke dust can be condensed by water, which is helpful to reduce the smoke dust in the flue gas, thereby facilitating further treatment of the flue gas.

[0015] 2. When the smoke dust in the flue gas is treated, the gas flows upward through the ventilation pipe, in the flow process, the rotation of the connecting shaft is driven by the driving structure, the ventilation pipe is connected by four annular shells, the ports of the uppermost and lowermost annular shells are not closed, and the ports of the middle two annular shells are in a closed state, due to the driving force of the driving structure, the flue gas enters the internal cavity of the connecting shaft through the filter frame and the double-layer filter screen in the D area, then enters the double-layer filter screen in the C area through the communication pipe, and then enters the communication pipe through the other group of double-layer filter screens in the area, and then flows into the double-layer filter screen in the B area, and then sequentially flows into the double-layer filter screen in the other area, until the gas is discharged, the flow force of the flue gas is increased by the communication pipe, the purpose of this is to facilitate the double-layer filter screen to fully filter the components in the flue gas, and the filtering efficiency is improved, the gas in each area can only communicate with the double-layer filter screen in the other area through the communication pipe, so as to be filtered again by the other group of double-layer filter screens in the area and then enter other areas through the communication pipe, thereby realizing four-layer repeated filtration, and the filtering effect is improved, and the harmful gas in the flue gas is effectively adsorbed and filtered.

[0016] 3. In order to further improve the circulation speed of the gas in the annular shell, when the driving structure drives the connecting shaft to rotate, the filter frame will also rotate accordingly. Through the action of the bent plate, when the filter frame rotates, it is affected by the bent plate and starts to rotate through the action of the sealed bearing. It should be noted that only the bending directions of the bent plates in areas A and D are consistent. The bending directions of the bent plates on the right filter frame in area B and the left filter frame in area C are consistent with the bending directions of the bent plates in areas A and B, and the other bending directions are opposite. The purpose of this is that when the bent plate starts to rotate, it will generate centrifugal force, which can accelerate the circulation speed of the gas in the double-layer filter screen. The filter frames with opposite bending directions can easily extract the gas in the double-layer filter screen when rotating, thereby accelerating the circulation speed and improving the processing efficiency.

[0017] Therefore, this boiler solves the problems of low smoke elimination efficiency in existing smoke elimination boilers and the inability to achieve effective smoke elimination and harmful substance purification under the premise of sufficient combustion and without changing the existing filtering structure through the above method. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the smoke elimination processing structure of the utility model;

[0020] Figure 3 For this utility model Figure 2 AA cross-sectional structural diagram;

[0021] Figure 4 This is a schematic diagram of the connecting pipe structure of the utility model;

[0022] Figure 5 For this utility model Figure 3 A local enlarged structural diagram of point A;

[0023] Figure 6 For this utility model Figure 3 Schematic diagram of the local enlarged structure at point B.

[0024] In the figure: 1. Smoke elimination frame; 2. Smoke elimination tank; 3. Smoke elimination end cover; 4. Particle discharge funnel; 5. Storage box; 6. Connecting pipe; 7. Centrifugal bellows; 8. Servo motor; 9. Rotating shaft; 10. Ventilation pipe; 11. Connecting shaft; 12. Ventilation pipe; 13. Sealed bearing; 14. Filter frame; 15. Double-layer filter screen; 16. Ring mounting plate; 17. Water pipe; 18. Spray nozzle; 19. Connecting pipe; 20. Boiler; 21. Bend plate. DETAILED DESCRIPTION

[0025] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts are within the scope of the present application.

[0026] Embodiment

[0027] Please refer to Figures 1-6 The present application provides the following technical scheme: a smoke-eliminating boiler, comprising a boiler 20 and a smoke-eliminating treatment structure, the boiler 20 is provided with an air pipe, the air pipe is connected with the smoke-eliminating treatment structure, the smoke-eliminating treatment structure comprises a frame structure, a smoke-eliminating tank structure, a driving structure, a collecting structure and a spraying structure, a smoke-eliminating structure for improving the smoke-eliminating efficiency is arranged in the smoke-eliminating tank structure, the smoke-eliminating structure is connected with the driving structure, the smoke-eliminating structure comprises a ventilation pipe 10, a connecting shaft 11, an air pipe 12, a sealing bearing 13, a filter frame 14, a double-layer filter screen 15 and a communication pipe 19, the ventilation pipe 10 is installed in the smoke-eliminating tank structure and is in communication with the driving structure, the ventilation pipe 10 is composed of four groups of ring shells and is divided into four areas A, B, C and D, a ring plate with openings is arranged at the bottom of the ventilation pipe 10, the connecting shaft 11 is connected with the driving structure, the lower end of the connecting shaft 11 is connected with the ring plate through a bearing, the connecting shaft 11 has a cavity inside, the surface of the connecting shaft 11 is symmetrically provided with the air pipes 12, the end of the air pipe 12 is connected with the filter frame 14, the surface of the filter frame 14 is provided with the double-layer filter screen 15, two groups of the air pipes 12 in the D area are connected through a pipeline, the pipeline is provided with the communication pipe 19 and is connected with one of the air pipes 12 in the C area, the other group of the air pipes 12 in the C area is also connected with one of the air pipes 12 in the B area through the communication pipe 19, the air pipe 12 in the A area is connected through a pipeline, and the pipeline is connected with the air pipe 12 in the B area through the communication pipe 19.

[0028] The specific working principle in the embodiment is as follows: after the combustion of the fuel in the boiler 20, the driving structure is used to accelerate the entry of the external air, which helps to increase the oxygen content in the boiler 20, thereby helping the fuel to burn completely, reducing the excessive generation of harmful substances such as smoke dust, and reducing the filtering pressure of the smoke elimination treatment structure. At this time, due to the action of the driving structure, the flue gas in the boiler 20 enters the smoke elimination tank 2 through the connecting pipe 6. At this time, since the connecting pipe 6 is arranged at the edge of the surface of the smoke elimination tank 2, a spiral wind direction flow is generated after entering the inside of the smoke elimination tank 2. At this time, the particles and harmful gases in the flue gas can be effectively adsorbed by the action of the spray structure, and then fall into the collection structure along the inner wall of the smoke elimination tank 2. At this time, the treated gas flows upward through the ventilation pipe 10. In the flow process, it should be noted that the ventilation pipe 10 is connected by four circular ring shells. The ports of the uppermost and lowermost circular ring shells are not closed, and the ports of the middle two circular ring shells are in a closed state. A circular ring plate with openings is installed at the lower end of the ventilation pipe 10, which helps the gas to enter the D area. In addition, a bearing seat is installed on the circular ring plate, and the connecting shaft 11 is connected to the bearing seat, which facilitates the rotation of the connecting shaft 11 and the stability during rotation. At this time, the flue gas enters the communication pipe 19 through the double-layer filter screen 15 in the D area, and then flows into one of the double-layer filter screens 15 in the C area. The gas is then filtered by the double-layer filter screen 15 in the same area and then flows into the B area and the C area. The gas is then discharged by the driving structure, thereby achieving layer-by-layer filtration. In addition, the diameter of the communication pipe 19 is small, which is to accelerate the flow speed of the gas and increase the flow force of the flue gas. This is to facilitate the rapid filtration of the components in the flue gas by the double-layer filter screen 15, thereby improving the filtration efficiency. The double-layer filter screen 15 in the D area is an activated carbon filter layer, which helps to adsorb SO and SO2. The double-layer filter screen 15 in the C area is an activated carbon composite material formed by combining zeolite and alumina, which helps to adsorb CO2. The double-layer filter screen 15 in the B area is an activated carbon composite material with a high specific surface and a high void ratio, which can effectively adsorb CO. The double-layer filter screen 15 in the A area is the same as that in the B area. The above-mentioned smoke elimination boiler solves the problems of low smoke elimination efficiency and inability to effectively eliminate smoke and purify harmful substances under the premise of complete combustion and without changing the existing filtering structure.

[0029] According to the above, in order to further improve the specific Figures 3-6It can be seen that the surface of the filter frame 14 is annularly arranged with bent plates 21, the bending directions of the two groups of bent plates 21 in the A area and the D area are consistent, the bending directions of the bent plates 21 in the remaining areas are opposite, when the connecting shaft 11 is driven to rotate, the filter frame 14 will also rotate, and when the filter frame 14 rotates, the filter frame 14 starts to rotate under the action of the bent plates 21 and the sealing bearing 13, at this time, it should be noted that the bending directions of the bent plates 21 in the A area and the D area are consistent, the bending directions of the bent plates 21 on the right filter frame 14 in the B area and the left filter frame 14 in the C area are consistent with the bending directions of the bent plates 21 in the A area and the B area, and the bending directions of the bent plates 21 in the remaining areas are opposite, the purpose of this is that when the bent plates 21 start to rotate, centrifugal force will be generated, at this time, the circulation speed of the gas in the double-layer filter screen 15 can be accelerated, and the filter frame 14 with the opposite bending direction can facilitate the extraction of the gas in the double-layer filter screen 15 when rotating, so that the circulation speed is accelerated and the processing efficiency is improved.

[0030] In order to be able to adsorb SO and SO2 in the flue gas, please refer to Figure 3 and Figure 5 It can be seen that the spray structure includes a circular ring mounting plate 16, a water pipe 17 and a spray nozzle 18, two groups of circular ring mounting plates 16 are arranged on the surface of the ventilation pipe 10, the water pipe 17 is installed between the two groups of circular ring mounting plates 16, and the spray nozzle 18 is arranged on the surface of the water pipe 17, when the flue gas in the boiler enters the smoke elimination tank 2 through the connecting pipe 6, the flue gas flows downward in the smoke elimination tank 2 under the action of the spiral wind direction, at this time, the misty water sprayed by the spray nozzle 18 can fully contact with the flue gas, so that the large particles and the smoke dust can be condensed by water, which is helpful to reduce the smoke dust, SO and SO2 in the flue gas, thereby facilitating further processing of the flue gas.

[0031] The structure of the smoke elimination tank can be specifically referred to Figure 1 and Figure 2 It can be seen that the structure of the smoke elimination tank includes a smoke elimination tank 2, a smoke elimination end cover 3, a particle material discharging hopper 4 and a connecting pipe 6, the smoke elimination tank 2 is installed on the frame structure, the smoke elimination end cover 3 is installed on the upper end of the smoke elimination tank 2, the upper end of the smoke elimination end cover 3 is provided with a driving structure, the lower end of the smoke elimination tank 2 is provided with the particle material discharging hopper 4, the lower end of the particle material discharging hopper 4 is provided with a collection structure, and the surface of the smoke elimination tank 2 is provided with the connecting pipe 6, the driving structure absorbs the flue gas generated in the boiler 20, and the flue gas enters the inner wall of the smoke elimination tank 2 to generate a spiral wind direction through the connecting pipe 6.

[0032] The driving structure can be specifically referred to Figure 2 and Figure 3It can be seen that the driving structure comprises the centrifugal fan 7, the servo motor 8 and the rotating shaft 9; the centrifugal fan 7 is installed at the upper end of the smoke elimination end cover 3, the servo motor 8 is installed at the upper end of the centrifugal fan 7, the output end of the servo motor 8 is connected with the rotating shaft 9, the surface of the rotating shaft 9 located in the centrifugal fan 7 is provided with the fan blade, and the lower end of the rotating shaft 9 is connected with the connecting shaft 11.

[0033] The collecting structure can refer to Figure 1 、 Figure 2 、 Figure 3 It can be seen that the collecting structure comprises the storage box 5, the storage box 5 is connected at the lower end of the particulate matter discharging funnel 4, and the inside of the storage box 5 is provided with the pullable collecting box.

[0034] The frame structure can refer to Figure 1 and Figure 2 It can be seen that the frame structure comprises the smoke elimination frame 1, wherein the smoke elimination tank 2 is connected and fixed with the upper end of the smoke elimination frame 1 through the connecting block.

[0035] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or the equivalent replacement of part of the technical features recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A smoke abatement boiler, comprising a boiler (20) and a smoke abatement treatment structure, the boiler (20) is provided with a vent pipe on the surface, the vent pipe is connected with the smoke abatement treatment structure, the smoke abatement treatment structure comprises a frame structure, a smoke abatement tank structure, a driving structure, a collection structure and a spraying structure, characterized in that: The application discloses a smoke-eliminating structure for improving the smoke-eliminating efficiency of a smoke-eliminating tank. ​ 2. A smokeless boiler according to claim 1, characterised in that: The filter frame (14) is arranged in an annular array on the surface of the filter frame (14), and the bending directions of the two groups of bending plates (21) symmetrically arranged in the A area and the D area are consistent, and the bending directions of the symmetrically arranged bending plates (21) in the other areas are opposite.

3. A smoke reducing boiler according to claim 1, characterized in that The spray structure comprises a circular mounting plate (16), a water pipe (17) and a spray nozzle (18); two groups of the circular mounting plates (16) are arranged on the surface of the ventilation pipe (10), the water pipe (17) is arranged between the two groups of the circular mounting plates (16), and the spray nozzle (18) is arranged on the surface of the water pipe (17).

4. A smoke reducing boiler according to claim 1, characterized in that The smoke-eliminating tank structure comprises a smoke-eliminating tank (2), a smoke-eliminating end cover (3), a particulate material discharging hopper (4) and a connecting pipe (6); the smoke-eliminating tank (2) is arranged on a frame structure, the smoke-eliminating end cover (3) is arranged at the upper end of the smoke-eliminating tank (2), the upper end of the smoke-eliminating end cover (3) is provided with a driving structure, the lower end of the smoke-eliminating tank (2) is provided with the particulate material discharging hopper (4), the lower end of the particulate material discharging hopper (4) is provided with a collecting structure, the surface of the smoke-eliminating tank (2) is provided with the connecting pipe (6), the driving structure absorbs the smoke generated in the boiler (20), and the smoke enters the inner wall of the smoke-eliminating tank (2) to generate a spiral wind through the connecting pipe (6).

5. A smoke reducing boiler according to claim 1, characterized in that The driving structure comprises a centrifugal air bellow (7), a servo motor (8) and a rotating shaft (9); the centrifugal air bellow (7) is arranged at the upper end of the smoke-eliminating end cover (3), the upper end of the centrifugal air bellow (7) is provided with the servo motor (8), the output end of the servo motor (8) is connected with the rotating shaft (9), the surface of the rotating shaft (9) arranged in the centrifugal air bellow (7) is provided with a fan blade, and the lower end of the rotating shaft (9) is connected with the connecting shaft (11).

6. A smoke reducing boiler according to claim 1, characterized in that The collecting structure comprises a storage box (5) connected at the lower end of the granular material discharging hopper (4), and the inside of the storage box (5) is provided with a pullable collecting box.

7. A smoke reducing boiler according to claim 1, characterized in that The frame structure comprises a smoke elimination frame (1), wherein the smoke elimination tank (2) is connected and fixed with the upper end of the smoke elimination frame (1) through a connecting block.

Citation Information

Patent Citations

  • Smoke suppression and dust removal desulfuration boiler

    CN108758645A