Water tank frame detection device
By designing a water tank frame detection device with clamping and limiting components, the problems of insufficient detection accuracy and frame movement and warping were solved, and stable detection of the water tank frame and real-time data display were achieved.
Patent Information
- Application Number
- CN202422670260.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing water tank frame inspection methods lack accuracy and are prone to causing the frame to move or warp, making it impossible to effectively assess its strength and hardness.
A water tank frame detection device was designed. The water tank frame was fixed with a clamping assembly and a limit assembly. A telescopic cylinder and a strength detection hammer were used for detection. The detection data was obtained using a pressure sensor and displayed on the control panel.
It improves the stability and accuracy of the detection, prevents the frame from moving or tilting, and realizes effective strength and hardness detection of the water tank frame.
Smart Images

Figure CN223461396U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water tank frame detection technical field, concretely is a water tank frame detection device. BACKGROUND
[0002] Water tank frame is the support structure for fixing water tank and condenser of automobile, it is transverse to the front part of automobile, and bears the bearing connection of most external components of automobile, such as front bumper, headlamp and mudguard etc. The material of water tank frame is various, and there are water tank frames of different materials such as plastic, iron or alloy on the market. According to structure, water tank frame can be divided into integral type and split type, integral type is the most common form on the market, and split type is generally divided into three parts, connected by bolt or welding point.
[0003] Generally speaking, if water tank frame adopts metal material (such as iron or alloy), and needs to bear larger force or impact in use, it is necessary to carry out strength hardness detection. Strength detection can ensure that water tank frame is not easy to deform or break when bearing external force, and hardness detection can evaluate its ability to resist local deformation or scratch.
[0004] And the detection of water tank frame in the prior art still has the following disadvantages: 1. The existing water tank frame detection method is mostly artificial simple hammering or extruding on the water tank frame, which can easily lead to insufficient accuracy of detection; 2. If the water tank frame is not positioned, the water tank frame may move or one end may be raised due to excessive force on part of the water tank frame.
[0005] Therefore, it is necessary to design a water tank frame detection device to solve the above problems. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a water tank frame detection device to solve the problems in the above background art.
[0007] To achieve the above object, the utility model provides the following technical scheme:
[0008] A water tank frame detection device, comprising a base, a detection gap is formed in the top of the base, a support frame body is vertically and fixedly connected to the rear side of the base, clamping assemblies are fixedly arranged on the upper front and rear sides of the base and the front side left and right sides of the support frame body, limiting assemblies are fixedly arranged on the inner front and rear sides of the detection gap, a water tank frame body is placed in the detection gap and fixed by the clamping assemblies and the limiting assemblies, a telescopic air cylinder is fixedly connected to the top of the support frame body, a first piston rod is connected to the bottom of the telescopic air cylinder, and a strength detection hammer is fixedly connected to the bottom of the first piston rod.
[0009] As the preferred scheme of the utility model, the clamping assembly includes multiple clamping air cylinders, the output end of the clamping air cylinder is connected with the second piston rod, and the side, away from the clamping air cylinder, of the second piston rod is fixedly connected with the clamping piece.
[0010] As the preferred scheme of the utility model, the clamping piece and the side of the second piston rod are connected by threads, and the clamping piece is designed in a U shape.
[0011] As the preferred scheme of the utility model, the limiting assembly includes a fixed sleeve fixedly installed inside the detection gap, the inside of the fixed sleeve is provided with a return spring, and the other side of the return spring is connected with a contact column.
[0012] As the preferred scheme of the utility model, a limiting groove is formed on the fixed sleeve, a limiting block is arranged on the contact column, and the limiting block slides along the path inside the limiting groove.
[0013] As the preferred scheme of the utility model, the bottom output end of the telescopic air cylinder is connected with the first piston rod, and a pressure sensor is arranged between the bottom of the first piston rod and the strength detection hammer.
[0014] As the preferred scheme of the utility model, a control panel is embedded and installed on the upper surface of the support frame body, and the control panel is designed in a touchable manner.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] In the utility model, when the detection device is used to detect the strength or hardness of the water tank frame, multiple limiting assemblies and clamping assemblies are used to limit and fix the whole water tank frame, so that the movement of the water tank frame under excessive pressure or the problem of local lifting of one end is avoided, the stability during detection is improved, then the first piston rod below is driven by the telescopic air cylinder to move up and down reciprocatingly, so that the strength detection hammer is used to hammer the water tank frame, the hardness or strength of the water tank frame is detected, finally the pressure sensor is used to obtain the pressure change of the water tank frame during detection, and the pressure change is displayed on the control panel, so that the detection personnel can watch and understand in real time. ACCURACY OF DRAWINGS
[0017] Figure 1 It is a whole three-dimensional structure schematic view of the utility model;
[0018] Figure 2 It is Figure 1 It is a connecting structure schematic view of the middle base and the clamping assembly;
[0019] Figure 3It is three-dimensional structure schematic view of the clamping assembly of the utility model;
[0020] Figure 4 It is three-dimensional structure schematic view of the limiting assembly of the utility model;
[0021] Figure 5 It is three-dimensional structure schematic view of the first piston rod, pressure sensor and strength detection hammer of the utility model.
[0022] In the drawing: 1, base; 2, detection gap; 3, support frame body; 4, clamping assembly; 41, clamping cylinder; 42, second piston rod; 43, clamping piece; 5, limiting assembly; 51, fixed sleeve; 52, return spring; 53, abutting column; 54, limiting groove; 55, limiting block; 6, water tank frame body; 7, telescopic cylinder; 9, strength detection hammer; 10, first piston rod; 11, pressure sensor; 12, control panel. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the utility model.
[0024] In order to facilitate understanding of the utility model, the utility model will be more fully described below with reference to the relevant drawings. Several embodiments of the utility model are given. However, the utility model can be realized in many different forms, and is not limited to the embodiments described in this paper. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0025] It should be noted that when an element is referred to as "fixed to" another element, it can be directly on another element or there can be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to another element or a middle element can exist at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this paper are only for illustrative purposes.
[0026] Unless otherwise defined, all technical and scientific terms used in this paper have the same meaning as understood by those skilled in the art of the technology to which the utility model belongs. The terms used in the specification of the utility model in this paper are only for the purpose of describing the specific embodiments, not intended to limit the utility model. The term "and / or" used in this paper includes any and all combinations of one or more related listed items.
[0027] Embodiment, please refer to Figures 1-5 The utility model provides a technical scheme:
[0028] A water tank frame detection device, including base 1, the top of base 1 is equipped with detection gap 2, the rear side of base 1 is vertically connected with support frame body 3, the upper front and rear sides of base 1 and the front side left and right sides of support frame body 3 are fixedly provided with clamping assembly 4, the inside front and rear sides of detection gap 2 are fixedly provided with limiting assembly 5, the inside of detection gap 2 is placed with the water tank frame body 6 fixed through clamping assembly 4 and limiting assembly 5, the top of support frame body 3 is fixedly connected with telescopic pneumatic cylinder 7, the bottom of telescopic pneumatic cylinder 7 is connected with first piston rod 10, and the bottom of first piston rod 10 is fixedly connected with strength detection hammer 9.
[0029] Specifically, clamping assembly 4 includes multiple clamping pneumatic cylinders 41, the output end of clamping pneumatic cylinder 41 is connected with second piston rod 42, and the side, away from clamping pneumatic cylinder 41, of second piston rod 42 is fixedly connected with clamping piece 43;Clamping piece 43 and the side of second piston rod 42 are connected in thread, and clamping piece 43 is designed in U type;Through clamping pneumatic cylinder 41, the linear motion of the front second piston rod 42 is prompted, and then clamping piece 43 is driven to clamp the water tank frame frame, to clamp and fix it.
[0030] Specifically, limiting assembly 5 includes fixed sleeve 51 fixedly installed in the inside of detection gap 2, the inside one side of fixed sleeve 51 is provided with return spring 52, the other side of return spring 52 is abuttingly connected with abutting column 53;Limiting groove 54 is formed in fixed sleeve 51, limiting block 55 is arranged on abutting column 53, and limiting block 55 is located inside limiting groove 54 and slides along the path;The spring force of return spring 52 is used to drive abutting column 53 to slide inside fixed sleeve 51, and limiting block 55 slides inside limiting groove 54, so that the spring force of spring is used to limit the water tank frame.
[0031] Specifically, the bottom output end of telescopic pneumatic cylinder 7 is connected with first piston rod 10, and pressure sensor 11 is arranged between the bottom of first piston rod 10 and strength detection hammer 9;The upper surface of support frame body 3 is embeddedly installed with control panel 12, and the control panel 12 is designed in touchable type;The up-and-down reciprocating movement of lower first piston rod 10 is driven through telescopic pneumatic cylinder 7, so that strength detection hammer 9 is used to hammer the water tank frame, the hardness or strength of the water tank frame is detected, the pressure change of the water tank frame during detection is obtained through pressure sensor 11, and the pressure change is displayed on control panel 12, so that the detection personnel can watch and understand in real time.
[0032] The utility model discloses a work flow: when using the water tank frame detection device, first, the water tank frame that needs to be detected is placed on the detection gap 2, at this time, the spring force of reset spring 52 drives the sliding of the abutting column 53 in the fixed sleeve 51, and the sliding of the limiting block 55 in the limiting groove 54, so that the spring force of spring is used to limit the water tank frame, then the straight line movement of the second piston rod 42 in front is promoted through the clamping cylinder 41, and then the clamping piece 43 is used to clamp the water tank frame frame, so as to clamp and fix it, prevent it from moving or lifting when detecting, and the first piston rod 10 below is driven to reciprocate up and down through the telescopic cylinder 7, so that the strength detection hammer 9 is used to hammer the water tank frame, reach the detection of its hardness or strength, finally, the pressure change that the water tank frame receives when detecting is obtained by using the pressure sensor 11, and is displayed on the control panel 12, which is convenient for the detection personnel to watch and understand in real time.
[0033] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A water tank frame detection device comprising a base (1), characterised in that: The top of the base (1) is provided with a detection gap (2), the rear side of the base (1) is vertically and fixedly connected with a support frame body (3), the upper front and rear sides of the base (1) and the left and right sides of the front side of the support frame body (3) are fixedly provided with clamping assemblies (4), the inner front and rear sides of the detection gap (2) are fixedly provided with limiting assemblies (5), the inside of the detection gap (2) is placed with a water tank frame body (6) fixed by the clamping assemblies (4) and the limiting assemblies (5), the top of the support frame body (3) is fixedly connected with a telescopic air cylinder (7), the bottom of the telescopic air cylinder (7) is connected with a first piston rod (10), and the bottom of the first piston rod (10) is fixedly connected with a strength detection hammer (9).
2. The water tank frame detection apparatus according to claim 1, characterized by: The clamping assembly (4) comprises a plurality of clamping air cylinders (41), the output end of the clamping air cylinder (41) is connected with a second piston rod (42), and the side, away from the clamping air cylinder (41), of the second piston rod (42) is fixedly connected with a clamping piece (43).
3. A water tank frame detection apparatus according to claim 2, characterized in that: The clamping piece (43) and the side of the second piston rod (42) are threadedly connected, and the clamping piece (43) is designed in a U shape.
4. The water tank frame detection apparatus according to claim 1, characterized by: The limiting assembly (5) comprises a fixed sleeve (51) fixedly installed in the inside of the detection gap (2), the inside of the fixed sleeve (51) is provided with a return spring (52) on one side, and the other side of the return spring (52) is abuttingly connected with an abutting column (53).
5. A water tank frame detection apparatus according to claim 4, characterized in that: A limiting groove (54) is formed in the fixed sleeve (51), the abutting column (53) is provided with a limiting block (55), and the limiting block (55) slides in the limiting groove (54).
6. The water tank frame detection apparatus according to claim 1, characterized by: The bottom output end of the telescopic air cylinder (7) is connected with the first piston rod (10), and a pressure sensor (11) is arranged between the bottom of the first piston rod (10) and the strength detection hammer (9).
7. The water tank frame detection apparatus according to claim 1, characterized by: The upper base surface of the support frame body (3) is embeddedly installed with a control panel (12) designed in a touch-controllable mode.