Veneer surface detection device

Through multi-angle detection components and automated control, the problem of insufficient accuracy in surface detection of ceramic plates has been solved, and multi-angle detection and automatic classification have been achieved.

CN223461455UActive Publication Date: 2025-10-21JIANGSU ZHONGXING JIEHE EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422641213.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-21
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the existing technology, the surface detection method of ceramic plates is single, resulting in insufficient detection accuracy.

Method used

Multi-angle detection components are used, including plane detection cameras and projection detection cameras, combined with rotating motors to achieve multi-angle detection of plates, and automatic classification is achieved through pressure sensors and controllers.

Benefits of technology

The accuracy of ceramic plate surface detection is improved, and automatic classification of plates after detection is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection devices, in particular to a veneer surface detection device. The veneer surface detection device comprises a main conveying belt, and a detection assembly for detecting a plate is arranged on the main conveying belt; the detection assembly comprises a top plate, a movably connected supporting disc is arranged below the top plate, and two groups of symmetrically distributed mounting frames are arranged at the bottom of the supporting disc. According to the veneer surface detection device provided by the utility model, through the arrangement of the detection assembly, when the veneer surface detection device is used, after the clamping sheet completes clamping of a plate, the plane detection cameras located above and below the plate can carry out photographing, comparison and detection on the upper surface and the lower surface of the plate; and meanwhile, the projection detection camera also performs photographing and secondary comparison detection on the projection of the plate irradiated by the irradiation lamp, and the detection accuracy of the device can be improved through a plurality of combined detection modes.
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Description

TECHNICAL FIELD

[0001] The utility model relates to detection device technical field especially relates to a single board surface detection device. BACKGROUND

[0002] The ceramic plate produced by zirconium oxide or aluminum oxide has strong weather resistance, and no matter the sunshine, rain (even acid rain) or humidity has any influence on the surface and base material. The flatness of the surface of the ceramic plate needs to be detected in the production process to ensure the production quality of the product.

[0003] The current detection method of the surface defects of the ceramic plate is mainly through the shooting comparison of the camera, and the single shooting comparison method has a relatively single angle, thereby reducing the accuracy of the detection.

[0004] Therefore, it is necessary to provide a new single board surface detection device to solve the above technical problems. UTILITY MODEL CONTENT

[0005] In order to solve the above technical problems, the utility model provides a single board surface detection device.

[0006] The single board surface detection device provided by the utility model comprises a main conveying belt, and a detection assembly for detecting the plate material is arranged on the main conveying belt.

[0007] The detection assembly comprises a top plate, a support disc movably connected below the top plate, two groups of mounting frames symmetrically arranged at the bottom of the support disc, a horizontal air cylinder arranged on the side wall of the mounting frame, a vertical air cylinder arranged at the end of the horizontal air cylinder through a adapter plate, and a clamping piece arranged at the bottom of the vertical air cylinder.

[0008] The detection assembly further comprises a mounting bracket, the mounting bracket is arranged on the main conveying belt, a horizontal electric push rod is arranged on one side of the mounting bracket close to the top plate, a support frame is arranged at the end of the horizontal electric push rod, a plane detection camera is arranged on the opposite surfaces of the support frame and the support disc, and an irradiation lamp is arranged on the side wall of the support frame.

[0009] A backlight plate and a support piece are arranged on the side of the bottom of the top plate away from the irradiation lamp, and a projection detection camera is arranged on the support piece.

[0010] Preferably, a rotary motor is arranged at the bottom of the top plate, the output end of the rotary motor is fixedly connected with the top of the support disc, and the circular track of the mounting frame when rotating with the rotary motor is not in contact with the outer wall of the support piece.

[0011] Preferably, a baffle is arranged on the main conveying belt, a pressure sensor is arranged on one side of the baffle close to the detection assembly, and a baffle piece is arranged on the pressure sensor.

[0012] Preferably, a fixed frame is provided on the main conveyor belt, a rotatably connected screw is provided at the center of the fixed frame, a sliding plate is provided on the outer sleeve of the screw, the inner wall of the sliding plate is slidably connected to the outer wall of the support rod in the fixed frame, and a motor for driving the screw is provided on the fixed frame.

[0013] Preferably, a vertical electric push rod and a telescopic rod are provided between the sliding plate and the top plate, the top ends of the vertical electric push rod and the telescopic rod are fixedly connected to the bottom of the sliding plate, and the bottom ends of the vertical electric push rod and the telescopic rod are fixedly connected to the top of the top plate.

[0014] Preferably, a controller is provided on the outer wall of the mounting frame, and an auxiliary conveyor belt is provided on the main conveyor belt, and the auxiliary conveyor belt is located below the side of the mounting frame away from the detection component.

[0015] Compared with related technologies, the single board surface detection device provided by the utility model has the following beneficial effects:

[0016] 1. The present invention is equipped with a detection component. When in use, after the clamping piece completes clamping the plate, the plane detection cameras located above and below the plate can take photos and compare the upper and lower surfaces of the plate. At the same time, the projection detection camera also takes photos of the projection of the plate after being illuminated by the irradiation lamp for a second comparison test. Through a variety of combined detection methods, the detection accuracy of the device can be improved.

[0017] 2. When the utility model is in use, the plate can also be rotated to achieve multi-angle detection of the plate, thereby further improving the detection accuracy of the plate.

[0018] 3. After completing the inspection of the plates, the utility model can automatically move the plates to the corresponding main conveyor belt or auxiliary conveyor belt according to the inspection results, thereby realizing the classified transfer of the plates after inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic structural diagram of a preferred embodiment of a single board surface detection device is provided for the utility model;

[0020] Figure 2 for Figure 1 A schematic diagram of the structure of the detection component shown;

[0021] Figure 3 for Figure 1 A schematic structural diagram of the fixing frame and its components shown;

[0022] Figure 4 for Figure 1 Schematic diagram of the structure of the main conveyor belt and its components.

[0023] The figure mark: 1, main conveying belt; 2, detection assembly; 21, top plate; 211, rotary motor; 212, back light plate; 213, support sheet; 214, projection detection camera; 22, support disc; 23, mounting frame; 231, horizontal air cylinder; 232, vertical air cylinder; 233, clamping sheet; 24, mounting frame; 241, horizontal electric push rod; 242, support frame; 243, irradiation lamp; 25, plane detection camera; 3, fixing frame; 31, screw rod; 32, sliding plate; 33, vertical electric push rod; 34, telescopic rod; 4, secondary conveying belt; 5, baffle; 51, pressure sensor; 52, baffle sheet; 6, controller. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the utility model clearer, the following will be further described in detail in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0025] The specific implementation of the utility model will be described in detail in combination with specific examples.

[0026] Please refer to Figures 1 to 4 The single board surface detection device provided by the utility model embodiment comprises a main conveying belt 1, and a detection assembly 2 for detecting the board material is arranged on the main conveying belt 1.

[0027] In the embodiment of the utility model, please refer to Figures 1 to 4 The detection assembly 2 comprises a top plate 21, a support disc 22 movably connected below the top plate 21, two groups of mounting frames 23 symmetrically distributed on the bottom of the support disc 22, horizontal air cylinders 231 arranged on the side wall of the mounting frame 23, vertical air cylinders 232 arranged on the end of the horizontal air cylinder 231 through an adapter plate, and clamping sheets 233 arranged on the bottom of the vertical air cylinder 232; the detection assembly 2 further comprises a mounting frame 24, the mounting frame 24 is arranged on the main conveying belt 1, a horizontal electric push rod 241 is arranged on the side of the mounting frame 24 close to the top plate 21, a support frame 242 is arranged on the end of the horizontal electric push rod 241, plane detection cameras 25 are arranged on the opposite surfaces of the support frame 242 and the support disc 22, and irradiation lamps 243 are arranged on the side wall of the support frame 242; a back light plate 212 and a support sheet 213 are arranged on the side of the bottom of the top plate 21 away from the irradiation lamp 243, a projection detection camera 214 is arranged on the support sheet 213, a rotary motor 211 is arranged on the bottom of the top plate 21, the output end of the rotary motor 211 is fixedly connected with the top of the support disc 22, and the circular track of the mounting frame 23 during rotation of the rotary motor 211 is not in contact with the outer wall of the support sheet 213.

[0028] It should be noted that: through the setting of the detection assembly 2, when the clamping piece 233 completes clamping of the plate, the planar detection camera 25 located above and below the plate can detect and compare the upper surface and the lower surface of the plate, and the projection detection camera 214 can also detect the projection of the plate after being irradiated by the irradiation lamp 243. Through the combination of multiple detection methods, the detection accuracy of the device can be improved. After the projection of one side of the plate is detected, the rotating motor 211 can be controlled to work to drive the support disc 22 and the clamped part below to rotate, and then the two sets of clamping pieces 233 can be controlled to clamp the plate. When the irradiation lamp 243 irradiates, the multi-angle detection of the plate can be realized, and the detection accuracy of the plate can be further improved.

[0029] In the embodiment of the utility model, please refer to Figures 1 to 4 The main conveying belt 1 is provided with a baffle 5, and the side of the baffle 5 close to the detection assembly 2 is provided with a pressure sensor 51, and the pressure sensor 51 is provided with a baffle 52.

[0030] It should be noted that: through the setting of the detection assembly 2, when the clamping piece 233 completes clamping of the plate, the planar detection camera 25 located above and below the plate can detect and compare the upper surface and the lower surface of the plate, and the projection detection camera 214 can also detect the projection of the plate after being irradiated by the irradiation lamp 243. Through the combination of multiple detection methods, the detection accuracy of the device can be improved. After the projection of one side of the plate is detected, the rotating motor 211 can be controlled to work to drive the support disc 22 and the clamped part below to rotate, and then the two sets of clamping pieces 233 can be controlled to clamp the plate. When the irradiation lamp 243 irradiates, the multi-angle detection of the plate can be realized, and the detection accuracy of the plate can be further improved.

[0031] In the embodiment of the utility model, please refer to Figures 1 to 4 The main conveying belt 1 is provided with a fixed frame 3, the center of the fixed frame 3 is provided with a rotatingly connected lead screw 31, the outside of the lead screw 31 is provided with a threadedly connected sliding plate 32, the inner wall of the sliding plate 32 is slidingly connected with the outer wall of the supporting rod in the fixed frame 3, and the fixed frame 3 is provided with a motor for driving the lead screw 31. The sliding plate 32 and the top plate 21 are provided with a vertical electric push rod 33 and a telescopic rod 34, the top ends of the vertical electric push rod 33 and the telescopic rod 34 are fixedly connected with the bottom of the sliding plate 32, and the bottom ends of the vertical electric push rod 33 and the telescopic rod 34 are fixedly connected with the top of the top plate 21. The outer wall of the mounting frame 24 is provided with a controller 6, the main conveying belt 1 is provided with a secondary conveying belt 4, and the secondary conveying belt 4 is located below the mounting frame 24 away from the detection assembly 2.

[0032] It should be noted that: by setting the secondary conveying belt 4 below the mounting frame 24, after the detection assembly 2 completes the detection of the surface of the plate, when the rotating lead screw 31 moves the detection assembly 2, the plate is moved to the other side of the baffle 5, and the detected plate can be placed on the main conveying belt 1 or the secondary conveying belt 4 as needed, so that the automatic classification of the plate can be realized.

[0033] The working principle of the single board surface detection device provided by the utility model is as follows:

[0034] In the use of the device, when the plate to be detected moves to the column conveyor, the main conveyor moves the plate to the detection assembly 2, when the side wall of the plate abuts against the outer wall of the baffle 52, the value of the pressure sensor 51 changes, and the controller 6 detects the vertical change of the pressure sensor 51, that is, the detection assembly 2 can work;

[0035] First, the vertical cylinder 232 in the detection assembly 2 corresponding to the long side of the main conveyor can work, when the vertical cylinder 232 drives the clamping piece 233 to move vertically to the outer wall of the plate, the horizontal cylinder 231 can work, so that the clamping piece 233 moves horizontally, when the outer wall of the clamping piece 233 abuts against the side wall of the plate, the vertical cylinder 232 can be controlled to retract, so that the plate moves to the height corresponding to the backlight plate 212;

[0036] Then the horizontal electric push rod 241 can be controlled to extend, so that the planar detection camera 25 on the support frame 242 moves to the opposite part of the planar detection camera 25 on the support disc 22, at this time, the two planar detection cameras 25 can take pictures of the upper and lower surfaces of the plate, and upload the pictures to the controller 6 for comparison and detection;

[0037] During this process, the working irradiation lamp 243 can irradiate light to the plate, at this time, the projection of the side wall of the plate is projected on the backlight plate 212, and the working projection detection camera 214 can take pictures of the projection of the plate and upload them to the controller 6 for comparison, so as to realize multi-directional detection of the plate;

[0038] After completing the detection of the projection of one side of the plate, the other two groups of horizontal cylinders 231 and vertical cylinders 232 can be controlled to work, so that the side walls of the other two clamping plates abut against the side wall of the plate, and then the previous horizontal cylinder 231 and vertical cylinder 232 can be operated to separate the previous clamping plate from the outer wall of the plate, and move to the upper side of the plate to avoid blocking the projection of the side wall of the plate in the later stage;

[0039] After completing the clamping and replacement of the clamping plate, the rotating motor 211 can be controlled to work, and the working rotating motor 211 can rotate and adjust the plate and the clamping plate, so as to rotate the other side of the plate to the opposite part of the irradiation lamp 243, after completing the adjustment of the plate, the planar detection camera 25 and the projection detection camera 214 can be repeatedly operated to detect the plate from multiple angles, so as to improve the accuracy of the detection of the plate;

[0040] When the controller 6 completes the comparison detection of the plate, the screw rod 31 and the vertical electric push rod 33 can be controlled to work, and the numerical electric push rod can drive the detection component to move upwards, so that the bottom of the detection component moves above the baffle 5; the rotating screw rod 31 can drive the sliding plate 32 to move on the fixed frame 3 in the direction of approaching the horizontal conveying belt through the threaded structure; if the detection result of the plate meets the standard, the plate can be placed on the main conveying belt 1; if the detection result of the plate does not meet the standard, the plate can be placed on the auxiliary conveying belt 4, so that the automatic classification of the plate can be realized.

[0041] The circuit and the control involved in the utility model are prior art, and too much repetition is not performed herein.

[0042] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and equivalent structures or equivalent process transformations obtained by utilizing the utility model specification and the attached drawings, or direct or indirect application in other related technical fields are also included in the patent protection range of the utility model.

Claims

1. A veneer surface detection device, characterized by Include: The main conveying belt (1), the detection assembly (2) for detecting the plate is arranged on the main conveying belt (1); The detection assembly (2) comprises a top plate (21), a support disc (22) movably connected below the top plate (21), two groups of symmetrical mounting frames (23) arranged on the bottom of the support disc (22), a horizontal air cylinder (231) arranged on the side wall of the mounting frame (23), a vertical air cylinder (232) arranged on the end of the horizontal air cylinder (231) through a adapter plate, and a clamping piece (233) arranged on the bottom of the vertical air cylinder (232); The detection assembly (2) further comprises a mounting frame (24), the mounting frame (24) is arranged on the main conveying belt (1), a horizontal electric push rod (241) is arranged on one side of the mounting frame (24) close to the top plate (21), a support frame (242) is arranged on the end of the horizontal electric push rod (241), a plane detection camera (25) is arranged on the opposite surface of the support frame (242) and the support disc (22), and an irradiation lamp (243) is arranged on the side wall of the support frame (242); The bottom of the top plate (21) is provided with a backlight plate (212) and a support piece (213), and the support piece (213) is provided with a projection detection camera (214).

2. The veneer surface detection apparatus according to claim 1, wherein The bottom of the top plate (21) is provided with a rotary motor (211), the output end of the rotary motor (211) is fixedly connected with the top of the support disc (22), and the circular track of the mounting frame (23) when rotating with the rotary motor (211) is not in contact with the outer wall of the support piece (213).

3. The veneer surface detection apparatus according to claim 1, wherein The main conveying belt (1) is provided with a baffle (5), the baffle (5) is provided with a pressure sensor (51) on one side close to the detection assembly (2), and the pressure sensor (51) is provided with a baffle (52).

4. The veneer surface detection apparatus according to claim 3, wherein The main conveying belt (1) is provided with a fixed frame (3), the center of the fixed frame (3) is provided with a rotary connection screw rod (31), the outer part of the screw rod (31) is provided with a threaded connection sliding plate (32), the inner wall of the sliding plate (32) is slidingly connected with the outer wall of the support rod in the fixed frame (3), and the fixed frame (3) is provided with a motor for driving the screw rod (31).

5. The veneer surface detection apparatus according to claim 4, wherein The vertical electric push rod (33) and the telescopic rod (34) are arranged between the sliding plate (32) and the top plate (21), the top ends of the vertical electric push rod (33) and the telescopic rod (34) are fixedly connected with the bottom of the sliding plate (32), and the bottom ends of the vertical electric push rod (33) and the telescopic rod (34) are fixedly connected with the top of the top plate (21).

6. The veneer surface detection apparatus according to claim 5, wherein The outer wall of the mounting frame (24) is provided with a controller (6), the main conveying belt (1) is provided with a secondary conveying belt (4), and the secondary conveying belt (4) is arranged below the mounting frame (24) away from the detection assembly (2).