Full-automatic edge breakage and glue overflow appearance detection equipment

The workpiece is fixed by a support shaft and a pressure plate, and the motor drives the workpiece to rotate for position adjustment. An air pump and a nozzle are used to clean the camera lens. This solves the problem of low efficiency of existing equipment due to reliance on manual operation, realizes fully automated workpiece inspection and camera cleaning, improves inspection efficiency and reduces labor costs.

CN223461493UActive Publication Date: 2025-10-21SHENZHEN OLIAN AUTOMATIC EQUIP CO LTD
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Patent Information

Application Number
CN202422813249.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-21
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing edge chipping and glue overflow appearance inspection equipment relies on manual operation, resulting in low efficiency and inability to achieve fully automated workpiece position adjustment and camera cleaning.

Method used

A fully automatic appearance inspection equipment for edge chipping and glue overflow was designed. The equipment uses a support shaft and a pressure plate to fix the workpiece, and a motor to drive the workpiece to rotate for position adjustment. The equipment is also equipped with a cleaning mechanism that uses an air pump and a nozzle to clean the camera lens, realizing automated shooting and cleaning.

Benefits of technology

It realizes automatic adjustment of workpiece position and self-cleaning of camera, improves detection efficiency, reduces manual intervention and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses full-automatic edge breakage and glue overflow appearance detection equipment which comprises a shell, a strip-shaped plate is fixedly installed in the shell, a supporting shaft is rotatably installed on the strip-shaped plate, a first supporting frame is fixedly installed at the upper end of the supporting shaft, and two pressing plates arranged at intervals are arranged in the first supporting frame. Guide rods are fixedly installed at the two ends of the pressing plates, sleeves are arranged on the guide rods in a sleeving mode, the guide rods can slide along the sleeves, and the ends of the sleeves are fixedly connected to the first supporting frame. According to the full-automatic edge breakage and glue overflow appearance detection equipment, a workpiece is fixed through the two pressing plates, and the outer edge of the workpiece is shot through the camera. In the shooting process, the first motor drives the supporting shaft to rotate, the first supporting frame rotates around the supporting shaft, the workpiece in the first supporting frame can rotate synchronously, and different positions on the workpiece can rotate to be opposite to the cameras on the two sides, so that the cameras on the two sides can shoot images of the different positions on the workpiece; and the position of the workpiece is automatically adjusted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the appearance detection device related technical field, concretely is a full -automatic edge collapse overflow appearance detection equipment. BACKGROUND

[0002] The working principle of the edge collapse overflow appearance detection equipment is mainly based on machine vision technology. The equipment shoots the product through a high-resolution camera, and transmits the shot image to an image processing system. The image processing system performs various operations on the image to extract the features of the target, and judges whether the product has defects according to the preset discrimination standard.

[0003] For example, the existing appearance detection equipment with publication number CN110044922B specifically discloses a feeding device, a conveying device, a flexible circuit board connector detection device, a battery cell detection device, and a discharging device. The feeding device is used for feeding the battery cell, and the battery cell is provided with a flexible circuit board and a connector. The conveying device conveys the battery cell. The flexible circuit board connector detection device and the battery cell detection device are located around the conveying device. The flexible circuit board connector detection device detects the appearance of the flexible circuit board and the connector located on the conveying device, and the battery cell detection device detects the appearance of the battery cell located on the conveying device. The discharging device discharges the battery cell. The application discloses a feeding device, a conveying device, a flexible circuit board connector detection device, a battery cell detection device, and a discharging device.

[0004] The existing edge collapse overflow appearance detection equipment shoots the outer edge of the workpiece through a camera device, and then transmits the shot image to an image processing system. Since manual movement of the workpiece is required during shooting, in order to enable the camera device to shoot all positions around the workpiece, but the manual operation is low in efficiency, therefore we propose a full-automatic edge collapse overflow appearance detection equipment. Utility model content

[0005] In order to solve the defects existing in the prior art, the utility model provides a full-automatic edge collapse overflow appearance detection equipment.

[0006] In order to solve the above technical problems, the utility model provides the following technical scheme:

[0007] The utility model discloses a full-automatic edge collapse overflow appearance detection equipment, including the casing, fixed mounting has the strip board in the casing, rotatable installation has the support shaft on the strip board, the first support frame is fixedly installed on the support shaft upper end, two interval arrangement's pressing plate is arranged in the first support frame.

[0008] Both ends of the pressing plate are fixedly provided with guide rods, sleeves are sleeved on the guide rods, the guide rods can slide along the sleeves, the end portions of the sleeves are fixedly connected to the first support frames, two elastic members are fixedly connected to the pressing plate, the end portions of the elastic members are fixedly connected to the first support frames, a first motor is fixedly installed in the shell, the output shaft of the first motor is fixedly connected to the support shaft, two cameras are fixedly installed on the two sides of the shell and symmetrically distributed upwards and downwards, the cameras are arranged towards the pressing plate, an image processing device is installed on the shell, and the image processing device is used for analyzing image information shot by the cameras.

[0009] As a preferred technical scheme of the utility model, four groups of cleaning mechanisms are arranged in the shell, the cleaning mechanisms are arranged at the cameras respectively, and the cleaning mechanisms are used for dust cleaning of the cameras.

[0010] As a preferred technical scheme of the utility model, the cleaning mechanism comprises a second support frame, the second support frame is fixedly installed in the shell and sleeved on the camera, a ring-shaped seat is rotatably installed on the second support frame, the ring-shaped seat is internally hollow, a plurality of nozzles in circumferential array distribution are communicated and fixedly installed on the inner side of the ring-shaped seat, and the nozzles are arranged towards the lens of the camera.

[0011] As a preferred technical scheme of the utility model, the cleaning mechanism further comprises a gas pump, the gas pump is fixedly installed in the shell, a hose is communicated and fixedly installed at the exhaust pipe end of the gas pump, and the hose is communicated with the ring-shaped seat.

[0012] As a preferred technical scheme of the utility model, a gear ring is sleeved and fixedly connected on the ring-shaped seat, a second motor is fixedly installed in the shell, a driving wheel is fixedly installed at the output shaft end of the second motor, and the driving wheel is engaged with the gear ring.

[0013] As a preferred technical scheme of the utility model, a dust cover is installed on the second motor.

[0014] As a preferred technical scheme of the utility model, anti-skid lines are arranged on the surface of the pressing plate.

[0015] The utility model has the advantages of:

[0016] 1. The full-automatic edge collapse and glue overflow appearance detection equipment, workpieces are fixed through two pressing plates, and the outer edges of the workpieces are shot through cameras. In the shooting process, the first motor drives the support shaft to rotate, the first support frame rotates around the support shaft, the workpieces in the first support frame can rotate synchronously, different positions on the workpieces can rotate to the state of being opposite to the cameras on the two sides, so that the cameras on the two sides can shoot images of different positions on the workpieces, and the workpieces automatically adjust positions.

[0017] 2. The full-automatic edge collapse and glue overflow appearance detection equipment, air flow is introduced into a hose through an air pump, then enters a ring-shaped seat, and then is discharged from a plurality of nozzles, so that the air flow can be sprayed on the lens of the camera, dust on the surface of the lens of the camera can be blown away, and the lens can be cooled at the same time. The motor drives the driving wheel to rotate, the driving wheel drives the gear ring to rotate, the ring-shaped seat and the nozzles in the ring-shaped seat can rotate, so that the air flow can be sprayed on different positions of the lens of the camera. BRIEF DESCRIPTION OF DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present application, constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:

[0019] Figure 1 is a working schematic view of the full-automatic edge collapse and glue overflow appearance detection equipment of the present application;

[0020] Figure 2 is a structural schematic view of the full-automatic edge collapse and glue overflow appearance detection equipment of the present application;

[0021] Figure 3 is an enlarged schematic view of part of the structure at the first support frame of the full-automatic edge collapse and glue overflow appearance detection equipment of the present application;

[0022] Figure 4 is an enlarged schematic view of part of the structure at the camera of the full-automatic edge collapse and glue overflow appearance detection equipment of the present application Figure 1 .

[0023] Figure 5 is an enlarged schematic view of part of the structure at the camera of the full-automatic edge collapse and glue overflow appearance detection equipment of the present application Figure 2 .

[0024] In the drawings: the shell 1, the strip-shaped plate 2, the support shaft 3, the first support frame 4, the pressing plate 5, the guide rod 6, the sleeve 7, the elastic member 8, the first motor 9, the camera 10, the image processing device 11, the second support frame 12, the ring-shaped seat 13, the nozzle 14, the air pump 15, the hose 16, the gear ring 17, the second motor 18, and the driving wheel 19. DETAILED DESCRIPTION

[0025] The preferred embodiments of the utility model are described below in combination with the drawings, and it should be understood that the preferred embodiments described herein are only used for illustrating and explaining the utility model, and are not used for limiting the utility model.

[0026] Embodiment: as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The utility model discloses a full -automatic edge collapse overflow appearance detection equipment, including the casing 1, the casing 1 is fixedly installed with the strip board 2, the rotatable installation of strip board 2 has the support shaft 3, the support shaft 3 upper end fixedly installed with first support frame 4, and two interval settings platen 5 are arranged in first support frame 4. The both ends of platen 5 are fixedly installed with guide rod 6, and sleeve 7 is sleeved on guide rod 6, and guide rod 6 can slide along sleeve 7, and the end of sleeve 7 is fixedly connected on first support frame 4, and two interval settings elastic member 8 are fixedly connected on platen 5, and the end of elastic member 8 is fixedly connected in first support frame 4, and the first motor 9 is fixedly installed in the casing 1, and the output shaft of first motor 9 is fixedly connected with support shaft 3, and two upper and lower symmetrical distribution camera 10 are fixedly installed in the both sides of casing 1, and camera 10 all are towards platen 5 setting, and image processing device 11 is installed on the casing 1, and image processing device 11 is used to analyze the image information that camera 10 is photographed. The surface of platen 5 is provided with anti -slip line. The workpiece is placed between two platen 5, and elastic member 8 is in compression state, and two platen 5 can compress workpiece and fix workpiece, and the outer edge of workpiece is photographed through camera 10. During the shooting process, the support shaft 3 is driven to rotate by the first motor 9, the first support frame 4 rotates around the support shaft 3, which can make the workpiece in the first support frame 4 rotate synchronously, and different positions on the workpiece can be rotated to the state opposite to the camera 10 on both sides, so that the camera 10 on both sides can image the different positions on the workpiece, and the workpiece automatically adjusts the position.

[0027] In use, the camera 10 is used for a long time, and dust is attached to the surface of the camera 10, which affects the image clarity. Four sets of cleaning mechanisms are arranged in the shell 1, and the cleaning mechanisms are arranged at the camera 10. The cleaning mechanisms are used for dust cleaning of the camera 10. The cleaning mechanism comprises a second support frame 12 fixedly installed in the shell 1 and sleeved on the camera 10. A ring-shaped seat 13 is rotatably installed on the second support frame 12. The ring-shaped seat 13 is internally hollow. A plurality of nozzles 14 are arranged in the ring-shaped seat 13 in a circumferential array. The nozzles 14 are arranged towards the lens of the camera 10. The cleaning mechanism further comprises a gas pump 15 fixedly installed in the shell 1. An exhaust pipe end of the gas pump 15 is communicated and fixedly installed with a hose 16. The hose 16 is communicated with the ring-shaped seat 13. A gear ring 17 is sleeved and fixedly connected on the ring-shaped seat 13. A second motor 18 is fixedly installed in the shell 1. An output shaft end of the second motor 18 is fixedly installed with a driving wheel 19. The driving wheel 19 is engaged with the gear ring 17. A dust cover is installed outside the second motor 18. In the detection process, the gas pump 15 introduces the gas flow into the hose 16, and then into the ring-shaped seat 13. Then the gas flow is discharged from the nozzles 14, so that the gas flow is sprayed on the lens of the camera 10. The dust on the surface of the lens of the camera 10 can be blown away, and the lens can be cooled at the same time. The motor 18 drives the driving wheel 19 to rotate, and the driving wheel 19 drives the gear ring 17 to rotate, so that the ring-shaped seat 13 and the nozzles 14 in it can rotate, so that the gas flow can be sprayed on different positions of the lens of the camera 10.

[0028] Working principle: the working schematic diagram of the device can be referred to Figure 1 As shown, the workpiece is placed between the two pressing plates 5, and the elastic member 8 is in a compressed state. The two pressing plates 5 can press and fix the workpiece, and the camera 10 can shoot the outer edge of the workpiece. In the shooting process, the first motor 9 drives the support shaft 3 to rotate, and the first support frame 4 rotates around the support shaft 3, so that the workpiece in the first support frame 4 can rotate synchronously. Different positions on the workpiece can be rotated to the state of being opposite to the two cameras 10, so that the two cameras 10 can shoot images of different positions on the workpiece, and the workpiece can automatically adjust the position. Thus, the overall image shooting of the workpiece can be realized, and the workpiece can automatically adjust the position, reducing manual intervention and improving the detection speed. The fully automatic device can reduce the dependence on manual labor, reduce labor cost and improve work efficiency.

[0029] During the detection process, the air flow is introduced into the hose 16 by the air pump 15, then into the annular seat 13, and then discharged by the plurality of nozzles 14, so as to spray the air flow on the lens of the camera 10, and blow away the dust on the surface of the lens of the camera 10, and meanwhile, the lens can be cooled. The driving wheel 19 is driven to rotate by the motor 18, and the gear ring 17 is driven to rotate by the driving wheel 19, so that the annular seat 13 and the nozzles 14 in the annular seat 13 can rotate, and thus the air flow can be sprayed on different positions of the lens of the camera 10.

[0030] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included in the scope of protection of the present application.

Claims

1. A full-automatic edge collapse and glue overflow appearance detection equipment, comprising a shell (1), characterized in that, The shell (1) is fixedly installed with a strip-shaped plate (2), the strip-shaped plate (2) is rotatably installed with a support shaft (3), the upper end of the support shaft (3) is fixedly installed with a first support frame (4), and the first support frame (4) is provided with two spaced-apart pressing plates (5). Both ends of the pressing plate (5) are fixedly installed with a guide rod (6), the guide rod (6) is sleeved with a sleeve (7), the guide rod (6) can slide along the sleeve (7), the end of the sleeve (7) is fixedly connected to the first support frame (4), the pressing plate (5) is fixedly connected with two spaced-apart elastic members (8), the end of the elastic member (8) is fixedly connected to the first support frame (4), the shell (1) is fixedly installed with a first motor (9), the output shaft of the first motor (9) is fixedly connected to the support shaft (3), both sides of the shell (1) are fixedly installed with two upwardly and downwardly symmetrical cameras (10), the cameras (10) are arranged towards the pressing plate (5), and the shell (1) is installed with an image processing device (11), which is used for analyzing the image information shot by the cameras (10).

2. The full-automatic edge collapse and glue overflow appearance detection equipment according to claim 1, characterized in that, The shell (1) is provided with four groups of cleaning mechanisms, and the cleaning mechanisms are arranged at the cameras (10) respectively.

3. The full-automatic edge collapse and glue overflow appearance detection equipment according to claim 2, characterized in that, The cleaning mechanism comprises a second support frame (12), the second support frame (12) is fixedly installed in the shell (1) and sleeved outside the camera (10), the second support frame (12) is rotatably installed with an annular seat (13), the annular seat (13) is hollow inside, a plurality of nozzles (14) in circumferential array are communicated and fixedly installed on the inner side of the annular seat (13), and the nozzles (14) are arranged towards the lens of the camera (10).

4. The full-automatic edge collapse and glue overflow appearance detection equipment according to claim 3, characterized in that, The cleaning mechanism further comprises an air pump (15), the air pump (15) is fixedly installed in the shell (1), the exhaust pipe end of the air pump (15) is communicated and fixedly installed with a hose (16), and the hose (16) is communicated with the annular seat (13).

5. The full-automatic edge collapse and glue overflow appearance detection equipment according to claim 4, characterized in that, The annular seat (13) is sleeved and fixedly connected with a gear ring (17), the shell (1) is fixedly installed with a second motor (18), the output shaft end of the second motor (18) is fixedly installed with a driving wheel (19), and the driving wheel (19) is engaged with the gear ring (17).

6. The full-automatic edge collapse and glue overflow appearance detection equipment according to claim 5, characterized in that, A dust cover is installed outside the second motor (18).

7. The full-automatic edge collapse and glue overflow appearance detection equipment according to claim 1, characterized in that, The surface of the pressing plate (5) is provided with anti-skid lines.

Citation Information

Patent Citations

  • Appearance inspection equipment

    CN110044922B