Product quality detector with high-applicability clamp

Abstract

The utility model relates to the technical field of product quality detectors, in particular to a product quality detector with a high-applicability clamp, which comprises a base, a fixing frame is fixedly mounted on the rear side above the base, a graduated scale is arranged on the left side of the fixing frame, and a mounting frame structure and an adjusting frame structure which are symmetrical up and down are arranged on the fixing frame. A light source lamp used for product detection is arranged on the adjusting frame structure, a detection camera used for product quality detection is arranged on the mounting frame structure, and the fixture structure is composed of a clamping part and a rotating part. According to the utility model, the distance between the two cushion blocks on the clamping part can be adjusted according to detection requirements, so that the two cushion blocks can be suitable for fixing detection cameras with different models and sizes; and the detection angle of the detection camera is adjusted by adjusting the rotating part during detection, so that the detection device is suitable for detection of products in different detection positions and different shapes.

Description

TECHNICAL FIELD

[0001] The utility model relates to product quality detector technical field, concretely is product quality detector with high applicability clamp. BACKGROUND

[0002] After each production of a batch of products, generally needs to carry out detection in the factory, only the product can be sold after passing, in order to facilitate the batch detection of the production product, generally all adopt the quality detector with the detection camera installed to carry out batch detection to the product, it generally all utilizes the detection camera to capture the product image, and then carries out the analysis to the captured image to judge whether to satisfy the qualified requirement,

[0003] The quality detector for the traditional product quality detection generally is directly assembled with the fixed detection camera, but due to the product model and variety of factory production, the model and size of required detection camera are all different, and the structure for assembling the detection camera of the existing quality detector can only be used to assemble the detection camera of the corresponding model, the applicability is smaller, when needing to detect different products, then need to match multiple quality detectors of the corresponding model, easy to cause cost increase, in view of this, we propose product quality detector with high applicability clamp. SUMMARY

[0004] In order to make up for the above insufficient, the utility model provides product quality detector with high applicability clamp to solve the defect that the model and size of required detection camera are all different due to the product model and variety of factory production, the structure for assembling the detection camera of the existing quality detector can only be used to assemble the detection camera of the corresponding model, the applicability is smaller, when needing to detect different products, then need to match multiple quality detectors of the corresponding model, easy to cause cost increase.

[0005] The technical scheme of the utility model is:

[0006] Product quality detector with high applicability clamp, including base, the fixed frame is fixedly installed on the rear side above base, the scale is provided on the left side of fixed frame, and the mounting frame structure and the adjusting frame structure that are symmetrical up and down are provided on the fixed frame, the light source lamp for product detection is provided on the adjusting frame structure, the detection camera for product quality detection is provided on the mounting frame structure, further including:

[0007] Clamp structure, the clamp structure is composed of clamping part and rotating part, the clamping part and rotating part are provided on both sides of the detection camera, and are connected to the mounting frame structure, the detection camera is clamped through the clamping part, and the rotating part is adjusted, so that the detection angle of the detection camera can be changed.

[0008] Preferably, the adjusting frame structure comprises:

[0009] The lower connecting seat is slidably arranged on the fixed frame, and fastening screws are arranged on the left and right sides of the lower connecting seat, the lower connecting seat is fixedly connected with the fixed frame through the two fastening screws, a connecting frame is fixedly installed on the front side of the lower connecting seat, a sliding groove is formed in the connecting frame, and two left-right symmetrical sliding blocks are slidably connected in the sliding groove.

[0010] Preferably, a bracket is fixedly installed at the front end of each of the two sliding blocks, a guide rod and a bidirectional screw rod are arranged between the two sliding blocks, and the two sliding blocks are slidably sleeved on the guide rod, and the left and right ends of the guide rod are fixedly connected with the left and right side walls of the sliding groove.

[0011] Preferably, the bidirectional screw rod is arranged below the guide rod, the left and right ends of the bidirectional screw rod respectively pass through the two sliding blocks and are rotatably connected to the left and right side walls of the sliding groove, the left end of the bidirectional screw rod passes through the sliding groove and extends to the outside of the connecting frame, and a knob is fixedly installed on the left end of the bidirectional screw rod.

[0012] Preferably, opposite threads are arranged on the bidirectional screw rod, and the opposite threads are respectively threadedly connected with the two sliding blocks.

[0013] Preferably, the mounting frame structure comprises:

[0014] The upper connecting seat is slidably arranged on the fixed frame and located above the lower connecting seat, fastening screws are arranged on the left and right sides of the upper connecting seat, the upper connecting seat is fixedly connected with the fixed frame through the two fastening screws, a camera support is fixedly installed on the front side of the upper connecting seat, and the camera support has a U-shaped structure.

[0015] Preferably, the clamping part comprises:

[0016] Two rotating blocks are arranged on the left and right sides of the camera support respectively, and a threaded rod is fixedly installed on the side of each of the two rotating blocks close to the camera support, the ends of the two threaded rods close to each other pass through the left and right sides of the camera support respectively, and the two threaded rods are threadedly connected to the camera support.

[0017] Preferably, a connecting block is fixedly installed on the end of each of the two threaded rods, the two connecting blocks are arranged in the middle of the camera support, and a pad is arranged on the side of each of the two connecting blocks close to each other, and a plurality of grooves are formed in the side of each of the two pads close to each other.

[0018] Preferably, the rotating part comprises:

[0019] Two rotating shafts, two ends of the rotating shafts close to two connecting blocks are fixedly connected with two pads respectively, two ends of the rotating shafts far from two connecting blocks are respectively inserted into two connecting blocks and are rotationally connected in two connecting blocks, and the inserted ends of the rotating shafts are all fixedly sleeved with worm gears.

[0020] Preferably, two worm gears are engaged above the worm gears, the worm gears and the worm gears are rotationally connected in two connecting blocks respectively, and two drive rods are fixedly installed at the front ends of the worm gears, the drive rods pass through two connecting blocks and are extended to the front sides of two connecting blocks and are rotationally connected on two connecting blocks.

[0021] Compared with the prior art, the utility model has the advantages that:

[0022] When the utility model needs to detect the quality of products, the distance between two pads on the clamping part can be adjusted according to the detection requirement, so that the two pads can be suitable for fixing detection cameras of different models and sizes, and the side of the two pads in contact with the detection camera is also provided with a plurality of grooves, so that the clamping force of the two pads is more evenly distributed on the contact surface of the detection camera, so as to enhance the accuracy of clamping; and the angle of the detection camera during detection is adjusted by adjusting the rotating part, so as to be suitable for detection of different detection positions and products of different shapes, improve the use flexibility and practicability of the whole quality detector, and reduce the production cost. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a whole structure schematic view of the utility model;

[0024] Figure 2 It is a base structure schematic view of the utility model;

[0025] Figure 3 It is a connecting frame sectional view of the utility model;

[0026] Figure 4 It is a clamp structure sectional view of the utility model.

[0027] In the drawing: 1, base; 11, fixed frame; 12, scale; 13, lower connecting seat; 14, connecting frame; 141, sliding block; 142, guide rod; 143, bidirectional screw rod; 144, bracket; 15, upper connecting seat; 16, camera support; 17, clamp structure; 171, rotating block; 172, threaded rod; 173, connecting block; 174, rotating shaft; 175, worm gear; 176, worm gear; 177, pad;

[0028] 2, light source lamp;

[0029] 3, detection camera. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or position relationship shown based on the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0032] Please refer to Figures 1-4 The above technical solutions are described in detail through the following embodiments of the utility model:

[0033] The product quality detector with high-applicability clamp comprises a base 1, a fixed frame 11 is fixedly installed on the rear side above the base 1, a scale 12 is arranged on the left side of the fixed frame 11, and an installation frame structure and an adjusting frame structure symmetrical about the vertical direction are arranged on the fixed frame 11, a light source lamp 2 for product detection is arranged on the adjusting frame structure, and a detection camera 3 for product quality detection is arranged on the installation frame structure.

[0034] It is worth supplementing that the light source lamp 2 is slidingly installed on the two brackets 144, and the detection camera 3 is arranged between the two pads 177.

[0035] The adjusting frame structure comprises: a lower connecting base 13, which is slidingly arranged on the fixed frame 11, and both sides of the lower connecting base 13 are provided with fastening screws one, the lower connecting base 13 is fixedly connected with the fixed frame 11 through the two fastening screws one, and the front side of the lower connecting base 13 is fixedly provided with a connecting frame 14, the connecting frame 14 is provided with a sliding groove, two symmetrical sliding blocks 141 are slidingly connected in the sliding groove, the front end of each of the two sliding blocks 141 is fixedly provided with a bracket 144, a guide rod 142 and a bidirectional screw 143 are arranged between the two sliding blocks 141, the two sliding blocks 141 are slidingly sleeved on the guide rod 142, the left and right ends of the guide rod 142 are fixedly connected with the left and right side walls of the sliding groove, the bidirectional screw 143 is arranged below the guide rod 142, the left and right ends of the bidirectional screw 143 pass through the two sliding blocks 141 respectively, and are rotationally connected with the left and right side walls of the sliding groove respectively, the left end of the bidirectional screw 143 passes through the sliding groove and extends to the outside of the connecting frame 14, and a knob is fixedly arranged on the left end of the bidirectional screw 143, the bidirectional screw 143 is provided with threads in opposite directions, and the threads in opposite directions are threadedly connected with the two sliding blocks 141 respectively.

[0036] In the embodiment, after the light source lamp 2 is determined, the knob on the bidirectional screw 143 is rotated, because the bidirectional screw 143 is provided with threads in opposite directions, and the threads in opposite directions are threadedly connected with the two sliding blocks 141 respectively, when the bidirectional screw 143 is rotated, the two sliding blocks 141 can stably move away from or close to each other under the guidance of the guide rod 142, at this time, the two sliding blocks 141 can synchronously drive the brackets 144 connected thereto to move away from or close to each other, so that the interval between the two brackets 144 can be adjusted to meet the bearing of light source lamps 2 of different sizes, and the use flexibility and practicability of the entire quality detector are improved; at the same time, when the product is detected, the fixation of the two fastening screws one on the lower connecting base 13 can be loosened, so that the lower connecting base 13 can slide on the fixed frame 11, and then the fixed position height of the lower connecting base 13 can be adjusted, so that the distance between the light source lamp 2 and the detection camera 3 can be changed to meet the illumination of different product detections.

[0037] The mounting frame structure comprises: an upper connecting base 15, which is slidingly arranged on the fixed frame 11 and located above the lower connecting base 13, both sides of the upper connecting base 15 are provided with fastening screws two, and the upper connecting base 15 is fixedly connected with the fixed frame 11 through the two fastening screws two, and the front side of the upper connecting base 15 is fixedly provided with a camera support 16, and the camera support 16 is in a U-shaped structure.

[0038] In this embodiment, when the product quality is detected by the detection camera 3, the two fastening screws can be loosened to release the fixation of the upper connecting seat 15. After the fixation of the upper connecting seat 15 is released, the upper connecting seat 15 can slide on the fixing frame 11, so that the mounting height of the detection camera 3 can be indirectly adjusted by adjusting the fixed height of the upper connecting seat 15, so that the distance between the light source lamp 2 and the detection camera 3 can be changed, and the detection camera 3 can meet the detection of different products, and the use flexibility and practicability of the entire quality detector are further improved.

[0039] The clamp structure 17 is composed of a clamping part and a rotating part, which are arranged on both sides of the detection camera 3 and connected to the mounting frame structure. The detection camera 3 is clamped by the clamping part, and the detection angle of the detection camera 3 can be changed by adjusting the rotating part.

[0040] The clamping part includes two rotating blocks 171 arranged on the left and right sides of the camera bracket 16, and a threaded rod 172 fixedly installed on one side of each of the two rotating blocks 171 close to the camera bracket 16. The two threaded rods 172 are arranged on the left and right sides of the camera bracket 16, and are threadedly connected to the camera bracket 16. The threaded rods 172 are fixedly installed with a connecting block 173 on the end penetrating out of the camera bracket 16. The two connecting blocks 173 are arranged in the middle of the camera bracket 16, and each of the two connecting blocks 173 is provided with a pad 177 on the side close to each other. The side close to each other of the two pads 177 is provided with a plurality of grooves, and each groove is provided with a flexible rubber ball inside.

[0041] In this embodiment, since the two threaded rods 172 are threadedly connected to the left and right sides of the camera bracket 16, when the two rotating blocks 171 are rotated synchronously, the two threaded rods 172 will rotate and push the two pads 177 to move close to or away from each other. Therefore, the spacing between the two pads 177 can be adjusted to meet the clamping and fixation of different models and sizes of detection cameras 3, so that the quality detector can adapt to the detection of different types and sizes of products. At the same time, when different detection cameras 3 are clamped by the two pads 177, since the side close to each other of the two pads 177 is provided with a plurality of grooves and each groove is provided with a flexible rubber ball inside, the clamping force of the two pads 177 can be more evenly distributed on the contact surface of the detection camera 3 under the action of the flexible rubber ball, so as to enhance the clamping accuracy.

[0042] The rotating part comprises two rotating shafts 174, one end of each of the two rotating shafts 174 is fixedly connected with one end of two pads 177 close to two connecting blocks 173, the other end of each of the two rotating shafts 174 extends into the two connecting blocks 173 and is rotationally connected in the two connecting blocks 173, the extending end of each of the two rotating shafts 174 is fixedly sleeved with a worm gear 175, the two worm gears 175 are meshed with a worm shaft 176 above, the two worm shafts 176 and the worm gears 175 are rotationally connected in the two connecting blocks 173, and the front end of each of the two worm shafts 176 is fixedly provided with a driving rod, the front end of each of the two driving rods extends through the two connecting blocks 173 and extends to the front side of the two connecting blocks 173 and is rotationally connected to the two connecting blocks 173.

[0043] In the embodiment, the detection camera 3 is fixed behind the two pads 177, and the two driving rods are rotated according to the angle of product detection. Since the two driving rods are connected with the worm shafts 176, and the two worm shafts 176 are meshed with the worm gears 175 on the two rotating shafts 174, when the two driving rods are rotated by a certain number of turns, the two rotating shafts 174 can be indirectly driven to rotate by a certain angle under the meshing action of the two worm shafts 176 and the two worm gears 175, so that the two rotating shafts 174 can drive the detection camera 3 clamped between the two pads 177 to rotate by different angles, and the angle of the detection camera 3 can be adjusted to be suitable for the detection of products with different shapes and different positions, thereby expanding the use range and reducing the production cost.

[0044] In specific use, first, the light source lamp 2 is determined, and then the knob on the bidirectional screw rod 143 is rotated according to the size of the light source lamp 2. Since the bidirectional screw rod 143 is provided with left and right opposite threads, and the left and right opposite threads are respectively threadedly connected with the two sliding blocks 141, when the bidirectional screw rod 143 is rotated, the two sliding blocks 141 can stably and synchronously drive the brackets 144 connected thereto to move away from or close to each other under the guidance of the guide rods 142, so that the distance between the two brackets 144 can be adjusted to be suitable for carrying light source lamps 2 of different sizes, and then the light source lamp 2 is placed on the two brackets 144.

[0045] Second, according to the detection requirements of the product, the detection camera 3 is determined, then the two rotating blocks 171 are manually rotated, since the two threaded rods 172 are respectively threaded on both sides of the camera bracket 16, when the two rotating blocks 171 are rotated, the gaskets 177 on the two threaded rods 172 can be rotated and pushed to the both sides of the detection camera 3, and the detection camera 3 is clamped and fixed, and since the contact surface of the two gaskets 177 and the detection camera 3 is provided with a plurality of grooves, the clamping force of the two gaskets 177 can be more evenly distributed on the contact surface of the detection camera 3, so as to enhance the clamping accuracy;

[0046] Then, when the detection camera 3 is used to detect the quality of the product, the two drive rods can be rotated according to the shape and size of the product, since the two drive rods are connected with the two worms 176, and the two worms 176 are respectively engaged with the two worm gears 175 on the two rotating shafts 174, when the two drive rods are rotated for a certain number of turns, the two rotating shafts 174 can be indirectly driven to rotate for a certain angle under the meshing action of the two worms 176 and the two worm gears 175, so that the two rotating shafts 174 can synchronously drive the detection camera 3 clamped between the two gaskets 177 to rotate for different angles, and then the angle of the detection camera 3 can be adjusted to adapt to the detection of products with different shapes and different positions;

[0047] Meanwhile, the fixation of the two fastening screws on the upper connecting seat 15 can be released, so that the upper connecting seat 15 can slide on the fixed frame 11, then the fixed height of the upper connecting seat 15 can be adjusted according to the scale 12, so that the detection height of the detection camera 3 can be indirectly adjusted, and the detection camera 3 can be further adapted to the detection of different products, the use flexibility and practicability of the entire quality detector are improved, and the production cost is reduced.

[0048] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application, and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A product quality detector with high applicability clamp, comprising a base (1), a fixed frame (11) is fixedly installed above the rear side of the base (1), a scale (12) is arranged on the left side of the fixed frame (11), and an upper and lower symmetrical mounting frame structure and an adjusting frame structure are arranged on the fixed frame (11), a light source lamp (2) for product detection is arranged on the adjusting frame structure, and a detection camera (3) for product quality detection is arranged on the mounting frame structure, characterized in that, Also include: The clamp structure (17) is composed of clamping part and rotating part, the clamping part and rotating part are arranged on both sides of the detection camera (3), and are connected to the mounting frame structure, the detection camera (3) is clamped by the clamping part, and the detection angle of the detection camera (3) is changed by adjusting the rotating part.

2. The product quality detector with high adaptability fixture of claim 1, wherein: The adjusting frame structure comprises: The lower connecting seat (13) is slidably arranged on the fixed frame (11), and the left and right sides of the lower connecting seat (13) are provided with fastening screws one, the lower connecting seat (13) is fixedly connected with the fixed frame (11) through the two fastening screws one, and the front side of the lower connecting seat (13) is fixedly installed with a connecting frame (14), the connecting frame (14) is provided with a sliding groove, and the sliding groove is slidably connected with two left and right symmetric sliding blocks (141).

3. The product quality detector with high adaptability fixture of claim 2, wherein: The front end of each of the two sliding blocks (141) is fixedly installed with a bracket (144), and a guide rod (142) and a bidirectional screw rod (143) are arranged between the two sliding blocks (141), and the two sliding blocks (141) are slidably sleeved on the guide rod (142), and the left and right ends of the guide rod (142) are fixedly connected with the left and right side walls of the sliding groove.

4. The product quality detector with high adaptability fixture of claim 3, wherein: The bidirectional screw rod (143) is arranged below the guide rod (142), and the left and right ends of the bidirectional screw rod (143) respectively pass through the two sliding blocks (141) and are rotatably connected with the left and right side walls of the sliding groove, the left end of the bidirectional screw rod (143) passes through the sliding groove and extends to the outside of the connecting frame (14), and a knob is fixedly installed.

5. The product quality detector with high adaptability fixture of claim 4, wherein: The bidirectional screw rod (143) is provided with threads in opposite directions, and the threads in opposite directions are respectively threadedly connected with the two sliding blocks (141).

6. The product quality detector with high adaptability fixture of claim 1, wherein: The mounting frame structure comprises: The upper connecting seat (15) is slidably arranged on the fixed frame (11) and located above the lower connecting seat (13), the left and right sides of the upper connecting seat (15) are provided with fastening screws two, and the upper connecting seat (15) is fixedly connected with the fixed frame (11) through the two fastening screws two, and the front side of the upper connecting seat (15) is fixedly installed with a camera support (16), and the camera support (16) is in U-shaped structure.

7. The product quality detector with high adaptability fixture of claim 1, wherein: The clamping part comprises: Two rotating blocks (171) are arranged on the left and right sides of the camera support (16), and a threaded rod (172) is fixedly installed on the side of each of the two rotating blocks (171) close to the camera support (16), and the ends of the two threaded rods (172) close to each other respectively pass through the left and right sides of the camera support (16), and the two threaded rods (172) are threadedly connected with the camera support (16).

8. The product quality detector with high adaptability fixture of claim 7, wherein: The ends of the two threaded rods (172) are fixedly installed with connecting blocks (173), and the connecting blocks (173) are arranged in the middle of the camera support (16), and the sides of the two connecting blocks (173) close to each other are provided with pads (177), and the sides of the two pads (177) close to each other are provided with a plurality of grooves.

9. The product quality detector with high adaptability fixture of claim 1, wherein: The rotating part comprises: Two rotating shafts (174), two ends of two connecting blocks (173) are fixedly connected with two pads (177) respectively, two ends of two rotating shafts (174) are respectively inserted into two connecting blocks (173), and are rotatably connected in two connecting blocks (173), and the inserted ends of two rotating shafts (174) are all fixedly sleeved with worm gears (175).

10. The product quality detector with high adaptability fixture of claim 9, wherein: Two worm gears (175) are all engaged above two worm gears (175), two worm gears (176) and worm gears (175) are rotatably connected in two connecting blocks (173), and two front ends of two worm gears (176) are all fixedly installed with driving rods, two driving rods are all inserted into two connecting blocks (173), and are all extended to the front sides of two connecting blocks (173), and are rotatably connected on two connecting blocks (173).

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