Cable assembly
By using a two-section direct-connect sleeve structure fixed to the outer conductor in the Mini Fakra cable, the problem of discontinuous shielding in the non-braided area of the cable is solved, and the high-frequency signal transmission and support performance are improved.
Patent Information
- Application Number
- CN202422808428.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing Mini Fakra cable has discontinuous shielding effect in the non-braided coverage area, and the support ring is loosely fitted with the outer conductor and cable, affecting high-frequency signal transmission and cable support performance.
A two-stage direct-connected sleeve structure is adopted. The outer conductor and the sleeve are fixed by laser welding and riveting. The sleeve is integrally formed to cover the cable, forming a stable connection and enhancing the continuity of the shielding effect.
The shielding effect continuity of the cable assembly is achieved, and the transmission performance of high-frequency signals and the supporting performance of the product are improved.
Smart Images

Figure CN223462025U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of connector, concretely relates to a cable assembly. BACKGROUND
[0002] In the existing Mini Fakra cable processing, the traditional braid turning process is adopted, that is, the wire clamp is first riveted and pressed on the braided wire, the braided wire not pressed by the wire clamp is covered on the surface of the wire clamp through 180-degree turning, and finally the braided layer and the outer conductor are fixed. The assembly mode of "braid turning" can ensure good contact between the braided layer and the outer conductor, thereby forming good electrical connection. The cable processed by the "braid turning" mode often forms a region without braided coverage, and it is difficult to realize the continuity of the shielding effect. The usual solution is to add a support ring in the region without braided coverage, but the support ring and the outer conductor and the cable may be in a loose fitting state, which cannot well protect the cable and is not conducive to improving the integrity of the signal.
[0003] In view of this, it is necessary to propose a new structure to improve the above-mentioned defects. CONTENT OF THE UTILITY MODEL
[0004] The utility model provides a kind of cable assembly, can form electrical connection between cable and outer conductor, realize the shielding protection of outer conductor to cable assembly, two-section direct connection sleeve structure can effectively enhance the continuity of cable assembly shielding, guarantee the transmission of high-frequency signal. The purpose of the utility model is achieved by the following scheme:
[0005] A kind of cable assembly, including cable, outer conductor, sleeve, the cable includes first subsection, second subsection, third subsection, the sleeve is by first circular tube structure, second circular tube structure, connecting part is composed, the second circular tube structure of the sleeve is fixed on the outer surface of the third subsection of the cable, and the outer conductor is fixed to the outside of the sleeve;Wherein, the first circular tube structure of the sleeve and the outer conductor are fixed by the way of dotting, the second circular tube structure of the sleeve and the outer conductor are fixed by the way of riveting, and the bridge effect of the sleeve makes the stable connection between the outer conductor and the cable. In "braid turning" processing, there is no connecting structure between support ring and wire clamp, and the support ring and the outer conductor and the cable are also in loose fitting, which is not conducive to the transmission of high-frequency signal, reduces the improvement space of high-frequency performance of cable assembly, and also reduces the support performance of cable assembly. In the improved cable assembly, the first circular tube structure and the second circular tube structure of the sleeve are connected by the connecting part, the sleeve can form better sealing blocking effect to the subsection of the cable, better resist electromagnetic interference, and improve the integrity of signal. The sleeve is fixed with the outer conductor and the cable respectively, the weak connection between the support ring and the cable in the original "braid turning" processing is cancelled, a tight connection is formed between the outer conductor, the sleeve and the cable, and the high-frequency performance of product is improved.
[0006] Preferably, the cable is a coaxial cable, the first segment is an inner conductor of the cable, the second segment is in order from inside to outside an inner conductor and an insulation layer of the cable, the third segment is in order from inside to outside an inner conductor, an insulation layer and a braided layer of the cable, and the first and second tubular structures of the sleeve respectively cover the outer surfaces of the second and third segments of the cable. Compared with the "wire clamp + support ring" structure in "re-braiding", the sleeve is integrally formed and covers the outer surface of the cable, which can maintain the continuity of the overall shielding effect of the cable assembly.
[0007] Preferably, the outer conductor is fixed between the first tubular structure of the sleeve and the second tubular structure of the sleeve by a laser welding process. By fixing the outer conductor and the tubular structure of the sleeve by a laser welding process, a stable electrical connection can be formed between the sleeve and the outer conductor.
[0008] Preferably, the sleeve is made by a stamping process, and the third segment of the cable is fixed to the second tubular structure of the sleeve by riveting. The sleeve is integrally formed, and after the second tubular structure of the sleeve is fixed to the third segment of the cable, the first tubular structure does not need to be fixed to the second segment, and the sleeve and the cable can maintain good stability. In the "re-braiding" process, in order to avoid missing riveting pressure of the braided wire, the riveting interface needs to be designed as a zigzag shape. When the sleeve structure is directly riveted on the uncombed braided layer, the riveting interface does not need to be designed as a zigzag shape and can effectively avoid missing riveting pressure.
[0009] Preferably, the sleeve is made by a stretching process, and after the sleeve is horizontally fitted to the cable, the second tubular structure of the sleeve is fixed to the third segment of the cable by a laser welding process. The inner diameter of the first tubular structure of the sleeve is greater than the outer diameter of the second segment of the cable, and the inner diameter of the second tubular structure is greater than the outer diameter of the third segment, so as to ensure that the sleeve is smoothly inserted horizontally. In the processing process, the cable assembly using the sleeve structure does not need to comb the braided layer into braided wires, so even if the sleeve rubs against the braided layer during insertion, it will not cause the braided layer to be reversed.
[0010] Preferably, the sleeve is made by a turning process, and after the sleeve is horizontally fitted to the cable, the second tubular structure of the sleeve is fixed to the third segment of the cable by a laser welding process.
[0011] Preferably, the cable assembly further comprises a center terminal and an insulation base, the center terminal is fixed to the first segment of the cable by dotting, and the insulation base is arranged on the outer periphery of the center terminal and is fixed to the center terminal by riveting.
[0012] The cable assembly has the advantages that the sleeve is integrally formed, can protect the area of the cable without the braided layer, avoids the interference signal from entering the inner layer of the cable, realizes the continuity of the shielding effect, and guarantees the integrity of the signal; on the other hand, the cable and the outer conductor are fixed through the cable, the sleeve and the outer conductor, and the cable and the outer conductor form a strong electrical connection, and the outer conductor can better play a shielding protection role. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 Fig. 1 is a schematic diagram of the overall structure of a cable assembly according to an embodiment of the present application;
[0014] Fig. 2 Fig. 2 is a schematic diagram of the exploded view of a cable assembly according to an embodiment of the present application;
[0015] Fig. 3 Fig. 3 is a schematic diagram of the cross-sectional view of a cable assembly according to an embodiment of the present application;
[0016] Fig. 4 Fig. 4 is a schematic diagram of the structure of a cable according to an embodiment of the present application;
[0017] The reference signs in the drawings of the specification include:
[0018] Cable assembly-1, cable-20, first segment-201, second segment-202, third segment-203, inner conductor-204, insulating layer-205, braided layer-206, sleeve-30, first circular tube structure-301, second circular tube structure-302, connecting part-303, center terminal-40, insulating base-50, outer conductor-60. DETAILED DESCRIPTION
[0019] The cable assembly provided by the embodiment of the present application improves the problem of weak cable support and poor high-frequency performance caused by the loose fit between the support ring, the cable and the outer conductor in the prior art.
[0020] The technical solution in the embodiment of the present application is as follows to solve the above technical problem:
[0021] A cable assembly is provided with a sleeve between the cable and the outer conductor, the cable and the sleeve are fixed, the sleeve and the outer conductor are fixed, the cable and the outer conductor form a stable connection through the bridging action of the sleeve, and the loose fit of the cable without the braided area is eliminated. The sleeve is composed of a first circular tube structure, a second circular tube structure and a connecting part between the two, and the sleeve structure can enhance the continuity of the overall shielding effect of the cable assembly and guarantee the complete transmission of the signal.
[0022] For the above purposes, features and advantages of the present application to be more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, a number of specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a number of different manners other than those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the present application, therefore, the present application is not limited to the specific embodiments disclosed below.
[0023] As shown in the present application embodiment: Figs. 1 to 4
[0024] A cable assembly 1, comprising a cable 20, an outer conductor 60, a sleeve 30.
[0025] The cable 20 is a coaxial cable 20, comprising a first segment 201, a second segment 202, and a third segment 203. The first segment 201 is an inner conductor 204 of the cable 20, the second segment 202 comprises, from inside to outside, the inner conductor 204 and an insulating layer 205 of the cable 20, and the third segment 203 comprises, from inside to outside, the inner conductor 204, the insulating layer 205, and a braided layer 206 of the cable 20.
[0026] The sleeve 30 is composed of a first circular tube structure 301, a second circular tube structure 302, and a connecting part 303. The circular tube structure of the sleeve 30 has a certain thickness, and the inner diameter of the first circular tube structure 301 is smaller than that of the second circular tube structure 302. The connecting part 303 is a hollow structure that is not completely closed, and the side surface is a straight surface or a curved surface. The upper and lower surfaces of the connecting part 303 are connected to the first circular tube structure 301 and the second circular tube structure 302, respectively.
[0027] The first circular tube structure 301 and the second circular tube structure 302 of the sleeve 30 are wrapped around the outer surfaces of the second segment 202 and the third segment 203 of the cable 20, respectively. The second circular tube structure 302 of the sleeve 30 is fixed to the outer surface of the third segment 203 of the cable 20. The outer conductor 60 is fixed to the outside of the sleeve 30. The first circular tube structure 301 of the sleeve 30 and the outer conductor 60 are fixed by dotting, and the second circular tube structure 302 of the sleeve 30 and the outer conductor 60 are fixed by riveting. Through the bridging effect of the sleeve 30, a stable connection is formed between the outer conductor 60 and the cable 20.
[0028] Further, the outer conductor 60 and the first circular tube structure 301 of the sleeve 30 are fixed by laser welding, and the outer conductor 60 and the second circular tube structure 302 are also fixed by laser welding.
[0029] The sleeve 30 is made by a punching process, the third section 203 of the cable 20 is fixed with the second pipe structure 302 of the sleeve 30 by riveting, the sleeve 30 is made by a stretching process, the second pipe structure 302 of the sleeve 30 is fixed with the third section 203 of the cable 20 by laser welding after the sleeve 30 is sleeved to the cable 20 in a horizontal state, and the sleeve 30 is made by a turning process, the second pipe structure 302 of the sleeve 30 is fixed with the third section 203 of the cable 20 by laser welding after the sleeve 30 is sleeved to the cable 20 in a horizontal state.
[0030] The cable assembly 1 is further provided with a center terminal 40 and an insulating base 50, the center terminal 40 is fixed with the first section 201 of the cable 20 by dotting, and the insulating base 50 is arranged at the outer periphery of the center terminal 40 and is fixed with the center terminal 40 by riveting.
[0031] In summary, the utility model relates to a kind of cable assembly, provide a kind of cable structure with two-stage direct connection sleeve, by cable and sleeve, sleeve and outer conductor are fixed, can form electrical connection between outer conductor and cable, better play shielding protection function.Sleeve is integrally formed, eliminates the loose fit of non-braided area, makes the shielding effect of cable assembly have continuity, improves the high-frequency transmission performance of product.
[0032] The technical features of the above-described embodiments can be combined arbitrarily, and to make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, however, as long as the combinations of the technical features do not exist contradictory, it should be considered that it is within the scope of the present application.
[0033] The above-described embodiments only express the implementation of the utility model, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the invention patent. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which are within the protection scope of the utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims
1. A cable assembly, characterized by, The cable assembly comprises a cable, an outer conductor and a sleeve, the cable comprises a first segment, a second segment and a third segment, the sleeve is composed of a first circular tube structure, a second circular tube structure and a connecting part, the second circular tube structure of the sleeve is fixed on the outer surface of the third segment of the cable, and the outer conductor is fixed outside the sleeve. The first circular tube structure of the sleeve and the outer conductor are fixed by dotting, and the second circular tube structure of the sleeve and the outer conductor are fixed by riveting, so that the outer conductor and the cable are stably connected through the bridging effect of the sleeve.
2. A cable assembly according to claim 1, wherein, The cable is a coaxial cable, the first segment is an inner conductor of the cable, the second segment comprises an inner conductor and an insulating layer from inside to outside, and the third segment comprises an inner conductor, an insulating layer and a braided layer from inside to outside, and the first circular tube structure and the second circular tube structure of the sleeve are respectively wrapped on the outer surfaces of the second segment and the third segment of the cable.
3. A cable assembly according to claim 2, wherein, The outer conductor and the first circular tube structure of the sleeve are fixed by laser welding, and the outer conductor and the second circular tube structure are also fixed by laser welding.
4. A cable assembly according to claim 2, wherein, The sleeve is made by a stamping process, and the third segment of the cable and the second circular tube structure of the sleeve are fixed by riveting.
5. A cable assembly according to claim 2, wherein, The sleeve is made by a stretching process, and after the sleeve is horizontally sleeved on the cable, the second circular tube structure of the sleeve and the third segment of the cable are fixed by laser welding.
6. A cable assembly according to claim 2, wherein, The sleeve is made by a turning process, and after the sleeve is horizontally sleeved on the cable, the second circular tube structure of the sleeve and the third segment of the cable are fixed by laser welding.
7. A cable assembly according to any one of claims 1 to 6, wherein, The cable assembly further comprises a center terminal and an insulating base, the center terminal is fixed on the first segment of the cable by dotting, and the insulating base is arranged on the outer periphery of the center terminal and is fixed on the center terminal by riveting.