Core-through capacitor filter for electric control of electric vehicle
By optimizing the capacitor fixing structure and adopting the design of bent wiring parts and terminal barrels, the problem of unstable welding of differential mode capacitors is solved, the fixing firmness of the capacitors and the stability of the circuit are improved, and the anti-signal interference ability and product consistency are enhanced.
Patent Information
- Application Number
- CN202422913001.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The problem of unstable solder joints of differential mode capacitors in existing feedthrough capacitor filters leads to insufficient signal interference resistance and lifespan.
A copper pillar solder piece and a terminal barrel structure with a bent wiring portion is adopted. The differential mode capacitor pins are fixed by the bent wiring portion and the terminal barrel, the capacitor position and the magnetic ring shape are optimized, and the fixation and electrical connection stability of the capacitor and the copper pillar solder piece are enhanced.
It improves the fixing firmness of the capacitor, reduces the impact of vibration, enhances circuit stability and anti-differential mode signal interference performance, and improves product consistency and modular adaptability.
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Figure CN223462996U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a filter, especially a through-hole capacitor filter for electric control. BACKGROUND
[0002] Electronic components in electric vehicles need to be highly resistant to interference to prevent vehicle malfunctions. Filters, a common type of anti-interference electronic component, are widely used in electric vehicles.
[0003] Filters can effectively suppress electromagnetic interference and noise, ensuring stable and reliable signal transmission between electronic systems. In the complex electrical environment of electric vehicles, electromagnetic interference from components such as motors, battery management systems, and chargers can affect the normal operation of critical electronic components. For example, if the vehicle's communication system is disturbed, it may lead to inaccurate navigation or communication disruption with the outside world; if the control system is disturbed, it may even cause the vehicle to lose control and other serious consequences.
[0004] In combination with the attached Fig. 1 and 3 , the existing through-hole capacitor filter is a good filter, generally including an element box 1, which is provided with two copper columns 2. The through-hole capacitor 5 and the magnetic coil 3 are arranged on the copper column 2. In addition, the copper column 2 is also provided with a copper column soldering sheet 7 on the side close to the through-hole capacitor group 5, which is used to fix the through-hole capacitor on the copper column 2. In order to eliminate the differential mode signal interference between the copper columns arranged side by side, a first differential mode capacitor 12 and a second differential mode capacitor are also welded on the copper column or the copper column soldering sheet.
[0005] However, the first differential mode capacitor and the second differential mode capacitor are directly welded, the welding points are not fixed, the stability is poor, and the anti-interference ability and the service life of the entire through-hole capacitor filter are affected. Utility model content
[0006] In order to overcome the deficiency that the welding points of the second capacitor and the third capacitor of the existing filter are not fixed, the utility model provides a through-hole capacitor filter for electric control of electric vehicles.
[0007] The utility model discloses a technical scheme which solves the technical problems: a kind of electric vehicle electric control is used to go through heart capacitor filter, including one element box, two copper columns being worn in element box, one magnetic ring is sleeved on the copper column, and the both ends of copper column are high-voltage terminal, two groups of through heart capacitor groups are equipped on the copper column, one end of through heart capacitor group is welded and fixed on ground sheet, another end of through heart capacitor group is also fixed by copper column soldering sheet equipped on the copper column, the copper column soldering sheet is a cylinder, the copper column soldering sheet is equipped with a plurality of radial arrangement setting spoke near one end of through heart capacitor group, the copper column soldering sheet is equipped with a plurality of shaft pieces that stretch out in the direction of center line far from one end of through heart capacitor group, the spoke is rested on through heart capacitor group, and one bending terminal portion is equipped between the two shaft pieces of copper column soldering sheet that have connection, one terminal cylinder is equipped on the bending terminal portion, first differential mode capacitor and second differential mode capacitor are equipped in element box, and the pin of first differential mode capacitor and the pin of second differential mode capacitor are inserted on the both ends of same terminal cylinder and welded and fixed on bending terminal portion.
[0008] The position of differential mode capacitor is optimized, the first differential mode capacitor is located between two copper columns, and the second differential mode capacitor is located above one group of through heart capacitor groups.
[0009] The shape of magnetic ring is optimized, the magnetic ring is an oval magnetic ring, and the magnetic ring surrounds two copper columns.
[0010] The number of spoke and shaft piece is optimized, and each of the spoke and shaft piece on one copper column soldering sheet is provided with 4.
[0011] The distribution angle of spoke and shaft piece is optimized, the shaft piece on the copper column soldering sheet is cross-distributed, and the spoke on the copper column soldering sheet is X-distributed.
[0012] For the convenience of welding, the bending terminal portion on the copper column soldering sheet is located directly above the copper column soldering sheet, and the terminal cylinder is transversely arranged.
[0013] For the convenience of manufacturing terminal cylinder, the terminal cylinder is bent from part of bending terminal portion.
[0014] Further, the bending terminal portion itself is part of the copper column soldering sheet bent.
[0015] In the manufacturing and using process of the utility model, the pins of first differential mode capacitor and second differential mode capacitor are bent and inserted into terminal cylinder, then first differential mode capacitor and second differential mode capacitor are placed in the predetermined position of element box, and the pins are welded and fixed on both ends of terminal cylinder after that, the fixing of first differential mode capacitor and second differential mode capacitor is completed, and other using methods are the same as the existing electric vehicle electric control through heart capacitor filter, and will not be repeated here.
[0016] The beneficial effects of the present invention are: 1. After adopting the copper column soldering piece with a bent wiring portion, the first differential mode capacitor and the second differential mode capacitor are more firmly fixed to the copper column soldering piece, which greatly reduces the physical impact of the vibration during vehicle driving on the filter. The service life of the filter is improved. 2. After adopting the copper column soldering piece with a wiring barrel to weld the pins, the electrical connection between the first differential mode capacitor and the second differential mode capacitor is better, which improves the circuit stability in actual use and improves the anti-differential mode signal interference performance. 3. The appearance of the bent wiring portion makes the position standard of the first differential mode capacitor and the second differential mode capacitor and the copper column soldering piece soldering feet fixed, thereby enhancing the consistency of the entire product and making the performance of the product more adaptable to modularization and more excellent. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Fig. 1 It is a schematic diagram of an embodiment of the present utility model.
[0018] Fig. 2 FIG. 1 is a schematic diagram of a copper pillar solder tab according to an embodiment.
[0019] Fig. 3 FIG. 1 is a perspective view of a copper pillar solder tab according to an embodiment.
[0020] Fig. 4 yes Fig. 3 A perspective diagram in Figure 1. DETAILED DESCRIPTION
[0021] The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
[0022] Example 1
[0023] Combined with attachment Figs. 1 to 4 A feedthrough capacitor filter for electric vehicle electronic control includes a component box 1, two copper pillars 2 passing through the component box 1, a magnetic ring 3 is sleeved on the copper pillar 2, and high-voltage terminals 4 are provided at both ends of the copper pillar 2. Two groups of feedthrough capacitor groups 5 are provided on the copper pillar 2, one end of the feedthrough capacitor group 5 is welded and fixed to the ground plate 6, and a copper pillar welding piece 7 is also provided on the copper pillar 2 to fix the other end of the feedthrough capacitor group 5. The copper pillar welding piece 7 is a cylindrical piece, and the copper pillar welding piece 7 is provided with a plurality of radially arranged spokes 8 near one end of the feedthrough capacitor group 5. The copper column soldering piece 7 is provided with several shaft pieces 9 extending in the direction of the center line away from the through-hole capacitor group 5, and the spoke piece is against the through-hole capacitor group 5. There is a bent wiring portion 10 between two adjacent shaft pieces 9 on the copper column soldering piece 7, and a terminal barrel 11 is provided on the bent wiring portion 10. A first differential mode capacitor 12 and a second differential mode capacitor 13 are provided in the component box 1. The pins 14 of the first differential mode capacitor 12 and the pins 14 of the second differential mode capacitor 13 are inserted into the two ends of the same terminal barrel 11 and are welded and fixed to the bent wiring portion 10.
[0024] The position of the differential mode capacitor is preferably selected, the first differential mode capacitor 12 is located between two copper columns 2, and the second differential mode capacitor 13 is located above one set of the through-hole capacitor group 5.
[0025] The shape of the magnetic ring 3 is preferably selected, the magnetic ring 3 is an oval magnetic ring 3, and the magnetic ring 3 surrounds the two copper columns 2.
[0026] The number of the spoke and the shaft piece 9 is preferably selected, and the spoke and the shaft piece 9 on the copper column soldering piece 7 is provided with four.
[0027] The distribution angle of the spoke and the shaft piece 9 is preferably selected, the shaft piece 9 on the copper column soldering piece 7 is cross-distributed, and the spoke 8 on the copper column soldering piece 7 is X-distributed.
[0028] In order to facilitate welding, the bent connecting portion 10 on the copper column soldering piece 7 is located directly above the copper column soldering piece 7, and the connecting cylinder 11 is transversely arranged.
[0029] In order to facilitate the manufacturing of the connecting cylinder 11, the connecting cylinder 11 is bent from part of the bent connecting portion 10.
[0030] Further, the bent connecting portion 10 itself is part of the copper column soldering piece 7.
[0031] In the manufacturing and use of the utility model, the pins 14 of the first differential mode capacitor 12 and the second differential mode capacitor 13 are bent and inserted into the connecting cylinder 11, then the first differential mode capacitor 12 and the second differential mode capacitor 13 are placed in the predetermined position of the component box 1, and the pins 14 are welded and fixed at both ends of the connecting cylinder 11, so that the fixing of the first differential mode capacitor 12 and the second differential mode capacitor 13 is completed, and other use methods are the same as the existing through-hole capacitor filter for electric vehicles, which will not be repeated here.
[0032] The utility model has the advantages that: 1, after the copper column soldering piece with the bent connecting portion is adopted, the fixing of the first differential mode capacitor and the second differential mode capacitor with the copper column soldering piece is more firm, the physical influence of the vibration in the vehicle driving on the filter is greatly reduced, and the service life of the filter is improved; 2, after the pin is welded on the copper column soldering piece with the connecting cylinder, the electrical connection of the first differential mode capacitor and the second differential mode capacitor is better, the circuit stability in actual use is improved, and the differential mode signal interference performance is improved; 3, the emergence of the bent connecting portion makes the position of the pin of the first differential mode capacitor and the second differential mode capacitor fixed, so that the consistency of the whole product is strengthened, and the performance of the product is more suitable for modularization and more excellent.
Claims
1. A kind of electric car electric control with through-hole capacitor filter, including an element box, two copper columns are passed in element box, magnetic coil is set on the copper column, copper column two ends are high-voltage terminal, two groups of through-hole capacitor groups are equipped on the copper column, one end of the through-hole capacitor group is welded and fixed on ground sheet, copper column solder sheet is also equipped on the copper column, and the other end of through-hole capacitor group is fixed, the copper column solder sheet is a cylinder type, the copper column solder sheet is equipped with a plurality of radial arrangement setting spoke near one end of through-hole capacitor group, the copper column solder sheet is equipped with a plurality of shaft pieces that stretch out in the direction of center line away from one end of through-hole capacitor group, the spoke is rested on through-hole capacitor group, it is characterized in that: The copper column soldering sheet is provided with a bending connecting part between two shaft sheets, the bending connecting part is provided with a connecting cylinder, the element box is provided with a first differential mode capacitor and a second differential mode capacitor, the pins of the first differential mode capacitor and the second differential mode capacitor are inserted into two ends of the same connecting cylinder and are welded and fixed on the bending connecting part.
2. The through-hole capacitor filter for an electric vehicle electric control according to claim 1, characterized by: The first differential mode capacitor is located between two copper columns, and the second differential mode capacitor is located above one group of through-hole capacitors.
3. The in-line capacitive filter for electric vehicle control according to claim 1, wherein: The magnetic ring is an oval magnetic ring, and the magnetic ring surrounds the two copper columns.
4. The in-line capacitive filter for electric vehicle power control according to claim 1, wherein: The spoke and the shaft of the copper column soldering sheet are each provided with four.
5. The in-line capacitive filter for electric vehicle power control according to claim 4, wherein: The shaft of the copper column soldering sheet is cross-distributed, and the spoke of the copper column soldering sheet is X-distributed.
6. The in-line capacitive filter for an electric vehicle control according to claim 1, wherein: The bending connecting part of the copper column soldering sheet is located directly above the copper column soldering sheet, and the connecting cylinder is transversely arranged.
7. The in-line capacitive filter for an electric vehicle control according to claim 1, wherein: The connecting cylinder is bent from part of the bending connecting part.
8. The in-line capacitive filter for an electric vehicle control according to claim 1, wherein: The bending connecting part itself is part of the copper column soldering sheet bent.