Fixation mechanism for tea processing

By designing circulation and cooling components, the problems of uneven heat distribution and rough temperature control in tea fixing equipment have been solved, achieving stability and efficiency in the tea fixing process and improving tea quality and processing efficiency.

CN223463592UActive Publication Date: 2025-10-24GUANGXI SHUOHUA AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423044543.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-24
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The existing tea-withering equipment has uneven heating at the bottom of the pot and rough temperature control, which leads to inconsistent treatment of different parts of the tea during the withering process, affecting the quality of the tea such as color, aroma and taste.

Method used

The design incorporates circulation and cooling components. It removes moisture from the hot air using a water-absorbing sponge to form a hot air circulation loop. Combined with a fan and filter screen to filter impurities, it ensures that the tea leaves remain dry and clean during the uniform heating and cooling process. A drive device is used to agitate the tea leaves evenly.

Benefits of technology

This achieves temperature stability and consistency in the tea fixation process, improves tea quality and energy utilization, and ensures the hygienic quality and processing efficiency of tea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea leaf de-enzyming machines, and discloses a de-enzyming mechanism for tea leaf processing, which comprises a rack, the top of the rack is fixedly connected with a mounting box, the bottom of the mounting box is provided with a heater, the outside of the heater is respectively connected with a circulating assembly through two conveying pipes, and the top of the mounting box is provided with a cooling assembly; and the circulating assembly comprises two circulating boxes, the two circulating boxes are fixedly connected to the exterior of the mounting box, and the tops of the two circulating boxes are fixedly connected with flow guide pipes. According to the utility model, the water-absorbing sponge plays a key role in the circulating box and is used for removing moisture, so that the interior of the mounting box is always kept dry. The stable drying environment enables the fixation temperature to be stable, damage of water vapor condensation to tea quality is avoided, meanwhile, heat loss is reduced, and the energy utilization rate is greatly increased. The tea leaves are enzyme-deactivated under the conditions, the process is coherent, stable and efficient, and the enzyme-deactivating quality and consistency are guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to tea leaf fixation mechanism for tea leaf processing field, especially tea leaf processing use fixation mechanism. BACKGROUND

[0002] As a popular beverage in the world, the unique flavor and quality of tea largely depend on the delicacy of the processing technology. Among the many tea processing links, fixation undoubtedly occupies a pivotal position. With the help of high temperature environment, fixation can make enzymes in fresh leaves lose activity in a very short time, thus blocking the fermentation process of tea from the source. In this way, the natural color of tea is vividly presented, the fresh and pleasant aroma is fully locked, and the rich and valuable nutritional ingredients are also completely preserved. This is not only the cornerstone of tea quality formation, but also the core element of tea taste and value, which deeply affects the degree of consumer's love and recognition of tea.

[0003] The existing part of tea fixation equipment develops operation with fixation pot as the core tool. Its operation mode is to directly apply heat source to the bottom of the pot, and then continuously turn the tea by artificial or mechanical means to make the tea fully contact with the hot pot to achieve the purpose of fixation. Since the bottom of the pot is difficult to ensure uniformity, when the heat is transferred to the tea, local temperature difference will occur. In addition, the rough temperature control means directly causes the uneven treatment degree of each part of the tea in the fixation process, which further affects the key quality indicators such as color, aroma and taste of the tea, and reduces the overall quality level of the tea. SUMMARY

[0004] In order to make up for the above shortcomings, the utility model provides a fixation mechanism for tea processing, which aims at improving the problem that the bottom of the pot is difficult to ensure uniformity, heat is transferred to the tea, local temperature difference occurs, and the rough temperature control means in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A fixation mechanism for tea processing, comprising a rack, a mounting box is fixedly connected to the top of the rack, a heater is arranged at the bottom of the mounting box, two circulating assemblies are respectively connected to the outside of the heater through two conveying pipes, and a cooling assembly is arranged at the top of the mounting box.

[0007] The circulating assembly comprises two circulating boxes, the two circulating boxes are fixedly connected to the outside of the mounting box, two flow guide pipes are fixedly connected to the top of the two circulating boxes, one-way air outlet pipes are fixedly connected to the end of one of the flow guide pipes away from the circulating box, and one-way air inlet pipes are fixedly connected to the end of the other flow guide pipe.

[0008] As a further description of the above technical solution:

[0009] The cooling assembly comprises a fan, the bottom of the fan is fixedly connected to the top of the mounting box, an air duct is fixedly connected to the input end of the fan, a connecting cover is threadedly connected to the end of the air duct away from the fan, a cooling box is fixedly connected to the output end of the fan, a connecting pipe is fixedly connected to the side of the cooling box away from the fan, and the end of the connecting pipe away from the cooling box is fixedly connected to the top of the mounting box.

[0010] As a further description of the above technical solution:

[0011] The mounting box is internally fixedly connected with a separation net plate, and the one-way air outlet pipe and the one-way air inlet pipe are fixedly connected to the two sides of the separation net plate, respectively.

[0012] As a further description of the above technical solution:

[0013] The heater is fixedly connected to the inner bottom of the rack, a driving device is mounted to the outside of the rack, a rotating drum is rotatably connected to the inside of the mounting box, and the driving device is connected to the rotating drum.

[0014] As a further description of the above technical solution:

[0015] The circulating box is internally provided with a water-absorbing sponge.

[0016] As a further description of the above technical solution:

[0017] The air duct is provided with a threaded groove at one end, and the connecting cover is threadedly connected to the outside of the threaded groove.

[0018] As a further description of the above technical solution:

[0019] The connecting cover is externally provided with a filter screen.

[0020] As a further description of the above technical solution:

[0021] The side of the mounting box away from the driving device is provided with a feeding channel.

[0022] The utility model has the advantages of the following beneficial effects:

[0023] 1、The water-absorbing sponge in the circulating box and the one-way air inlet pipe and the one-way air outlet pipe constitute a hot air circulation loop, wherein the water-absorbing sponge effectively removes water vapor in the hot air, maintains a dry environment in the mounting box, not only stabilizes the fixation temperature, avoids the influence of water vapor condensation on the quality of tea leaves, but also reduces heat loss, greatly improves the energy utilization rate, ensures the continuous, stable and efficient fixation process of tea leaves, and improves the quality and consistency of the fixation of tea leaves.

[0024] 2. The utility model discloses, through the ventilation hood and the connecting cover group, make before the air into the fan effectively filter the impurity, and then avoid polluting the tea. The pure cooling air guarantees the sanitary quality of tea in the cooling process, and simultaneously through the replacement filter screen, can guarantee that the air that enters the installation box is sustained clean, improve the reliability of the whole operation of tea processing fixation mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a kind of fixation mechanism for tea processing that the utility model proposes the three-dimensional schematic diagram of the utility model discloses;

[0026] Figure 2 It is the structure schematic diagram of the rack of a kind of fixation mechanism for tea processing that the utility model proposes;

[0027] Figure 3 It is the section view of the installation box of a kind of fixation mechanism for tea processing that the utility model proposes;

[0028] Figure 4 It is the structure schematic diagram of the ventilation hood of a kind of fixation mechanism for tea processing that the utility model proposes;

[0029] Figure 5 It is the structure schematic diagram of the isolation screen of a kind of fixation mechanism for tea processing that the utility model proposes;

[0030] Legend:

[0031] 1, rack;2, installation box;3, heater;4, conveying pipe;5, circulating assembly;51, circulating box;52, flow guide pipe;53, one-way air outlet pipe;54, one-way air inlet pipe;55, water-absorbing sponge;6, isolation screen;7, driving device;8, rotary drum;9, cooling assembly;91, fan;92, ventilation hood;93, screw groove;94, connecting cover;95, filter screen;96, cooling box;97, link pipe;10, feed channel. DETAILED DESCRIPTION

[0032] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0033] Reference Figure 1 , Figure 2 and Figure 3The utility model provides a kind of tea processing is killed green mechanism, including rack 1, rack 1 top is fixedly connected with installation box 2, installation box 2 bottom is provided with heater 3, heater 3 outside is connected with circulation assembly 5 respectively by two delivery tubes 4, installation box 2 top is provided with cooling assembly 9;

[0034] Two circulation boxes 51 are fixedly connected in the outside of installation box 2, and the circulation channel of hot air between circulation box 51 and installation box 2 is constructed.Two circulation boxes 51 top are fixedly connected with flow guide pipe 52, one of flow guide pipe 52 is fixedly connected with one-way air outlet pipe 53 away from circulation box 51 end, and the other end of the other flow guide pipe 52 is fixedly connected with one-way air inlet pipe 54, when hot air from installation box 2 enters circulation box 51 through one-way air outlet pipe 53, water vapor is absorbed by water absorption sponge 55 in circulation box 51, and the dry air is returned to installation box 2 through flow guide pipe 52 and one-way air inlet pipe 54.Circulation box 51 is internally provided with water absorption sponge 55, can remove water vapor in hot air, keep dry environment in installation box 2, avoid tea in the process of killing green because of excessive water vapor and appear mildew, quality decline and other problems.

[0035] Referring to Figure 2 And Figure 4 Cooling assembly 9 includes fan 91, and fan 91 bottom is fixedly connected in the top of installation box 2, and fan 91 is inhaled external air and is sent to cooling box 96 by air.The input end of fan 91 is fixedly connected with ventilation cover 92, and ventilation cover 92 is threadedly connected with connecting cover 94 away from fan 91 end, when fan 91 works, external air enters through ventilation cover 92, and filter screen 95 can filter dust, impurities and the like in air, to prevent these pollutants from entering cooling air flow, to avoid pollution tea in turn.

[0036] Fan 91 output end is fixedly connected with cooling box 96, to ensure that the air blown by fan 91 can smoothly enter cooling box 96 and be cooled.Processing.Cooling box 96 is fixedly connected with adapter pipe 97 away from fan 91 side, and adapter pipe 97 is fixedly connected in the top of installation box 2 away from cooling box 96 end, so that the air after cooling can enter installation box 2 through adapter pipe 97 and cool tea.Ventilation cover 92 one end is provided with screw groove 93, and connecting cover 94 is connected in the outside of screw groove 93 by screwing, and filter screen 95 is installed outside connecting cover 94.

[0037] Referring to Figure 1 And Figure 2The installation box 2 is internally fixedly connected with a separation net plate 6 for separating and guiding air flow. The one-way air outlet pipe 53 and the one-way air inlet pipe 54 are fixedly connected on the two sides of the separation net plate 6, and the presence of the separation net plate 6 ensures that the air flow will not be disturbed during the process that the hot air from the installation box 2 enters the circulating box 51 through the one-way air outlet pipe 53. The heater 3 is fixedly connected to the bottom of the rack 1, the driving device 7 is installed outside the rack 1, and the rotating drum 8 is rotatably connected inside the installation box 2. The driving device 7 is connected to the rotating drum 8, so that the tea leaves in the rotating drum 8 can be uniformly heated and stirred, ensuring the stability and consistency of the tea leaf fixation process. The side of the installation box 2 away from the driving device 7 is provided with a feeding channel 10 to prevent the tea leaves from scattering during the feeding process.

[0038] Working principle: during the tea processing, the tea leaves enter the installation box 2 from the feeding channel 10. Then the heater 3 is started to heat the air in the installation box 2, and the hot air rises. At this time, the driving device 7 drives the rotating drum 8 to rotate in the installation box 2 to realize fixation. With the rising of the hot air, the hot air enters one of the circulating boxes 51 through the one-way air outlet pipe 53 on one side of the separation net plate 6, and part of the water vapor in the air is absorbed by the water absorption sponge 55 in the circulating box 51. The dried air is transported through the other side of the water absorption sponge 55 from the other guide pipe 52 and the one-way air inlet pipe 54 back to the installation box 2, forming a hot air circulation, maintaining the temperature stability and dryness in the installation box 2, which is conducive to the continuous fixation of the tea leaves;

[0039] Secondly, the fan 91 works, and the external air enters the fan 91 through the ventilation cover 92. The filter screen 95 on the connecting cover 94 outside the ventilation cover 92 can filter the impurities in the air. The air is blown into the cooling box 96 by the fan 91 for cooling, and the cooled air enters the installation box 2 through the connecting pipe 97 to quickly cool the fixed tea leaves, so as to enter the next processing procedure, improve the efficiency and quality of tea processing. However, when the filter screen 95 needs to be cleaned, the connecting cover 94 is rotated down from the threaded groove 93 on the ventilation cover 92, and then the filter screen 95 can be cleaned, which helps to keep the external air entering the installation box 2 clean.

[0040] Finally, it should be pointed out that the above-mentioned is only the preferred embodiment of the present application and is not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements to some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made shall be included in the protection scope of the present application.

Claims

1. A mechanism for deactivating tea leaves for tea processing, comprising a frame (1), characterized in that: The rack (1) top fixedly connected with installation box (2), the installation box (2) bottom is provided with heater (3), the heater (3) outside through two delivery pipe (4) is connected with circulating assembly (5) respectively, the installation box (2) top is provided with cooling assembly (9); The circulating assembly (5) includes two circulating boxes (51), two circulating boxes (51) are fixedly connected outside the installation box (2), two circulating boxes (51) top fixedly connected with the flow guide pipe (52), one of the flow guide pipe (52) is fixedly connected with one-way air outlet pipe (53) away from circulating box (51) one end, another flow guide pipe (52) one end is fixedly connected with one-way air inlet pipe (54).

2. The fixation mechanism for processing tea leaves according to claim 1, characterized in that: The cooling assembly (9) includes fan (91), the fan (91) bottom is fixedly connected in the installation box (2) top, the input end of fan (91) is fixedly connected with ventilation cover (92), the ventilation cover (92) is fixedly connected with the connecting cover (94) away from the fan (91) one end, the output end of fan (91) is fixedly connected with cooling box (96), the cooling box (96) is fixedly connected with the adapter pipe (97) away from the fan (91) one side, the adapter pipe (97) is fixedly connected in the installation box (2) top away from the cooling box (96) one end.

3. The mechanism for fixing tea leaves according to claim 1, characterized in that: The installation box (2) is fixedly connected with the isolation net board (6) inside, the one-way air outlet pipe (53) and one-way air inlet pipe (54) are fixedly connected on both sides of the isolation net board (6) respectively.

4. The mechanism for fixing tea leaves according to claim 1, wherein: The heater (3) is fixedly connected in the rack (1) inner bottom, the rack (1) outside is provided with driving device (7), the installation box (2) is rotatably connected with rotary drum (8) inside, the driving device (7) is connected with rotary drum (8).

5. The mechanism for fixing tea leaves according to claim 1, wherein: The circulating box (51) is installed with water-absorbing sponge (55) inside.

6. The mechanism for fixing tea leaves according to claim 2, wherein: The ventilation cover (92) one end is provided with thread groove (93), the connecting cover (94) is connected outside the thread groove (93) by thread.

7. The mechanism for fixing tea leaves according to claim 2, wherein: The connecting cover (94) is installed with filter screen (95) outside.

8. The mechanism for fixing tea leaves according to claim 1, wherein: The installation box (2) is installed with feed channel (10) away from driving device (7) one side.