Ore processing pretreatment device

By integrating magnetic separation and ore processing equipment into a single design, and combining the use of magnetic separation rollers and scrapers, the problem of low ore pretreatment efficiency in existing technologies has been solved, achieving efficient ore processing and safe operation.

CN223464925UActive Publication Date: 2025-10-24DAYE PENGCHENG MINING CO LTD
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Patent Information

Application Number
CN202422615864.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-10-24
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

Existing ore processing pretreatment units adopt a split layout, which leads to reduced processing time and limited overall pretreatment process efficiency.

Method used

Design an integrated ore processing pretreatment device that combines magnetic separation and ore processing. Through the cooperation of magnetic separation rollers and scrapers, the device achieves efficient separation and cleaning of ore. The device also utilizes a drive mechanism and dispersion components to improve the uniform dispersion and processing efficiency of the ore.

Benefits of technology

It simplifies the processing steps, significantly improves the overall efficiency of ore processing, ensures the efficient execution of ore pretreatment, keeps the surface of the magnetic separator roller clean, and improves operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an ore processing pretreatment device, which belongs to the technical field of ore processing pretreatment and comprises a machine body and magnetic separation rollers symmetrically and rotatably connected to the upper end of an inner cavity of the machine body, an inverted-cone-shaped material guide plate is arranged above the inner cavity of the machine body and close to the magnetic separation rollers, and the magnetic separation rollers are respectively positioned on two sides of the lower end of the inverted-cone-shaped material guide plate. A discharging hopper is arranged below the position, close to the position between the two magnetic separation rollers, of the inner cavity of the machine body, one end of the discharging hopper penetrates through the machine body and extends to the outside, scrapers are arranged on the two sides of the upper end of the discharging hopper, and the ends of the scrapers make contact with the exteriors of the adjacent magnetic separation rollers on the same side. Through the integrated design of the magnetic separation device and the mineral aggregate processing device, the processing steps are simplified, the overall efficiency of mineral aggregate processing is remarkably improved, and high-efficiency execution of mineral aggregate preprocessing is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to ore processing pretreatment technical field, concretely relates to an ore processing pretreatment device. BACKGROUND

[0002] Ore processing pretreatment refers to a series of initial treatment processes of ore before processing or extracting useful minerals, which aims to improve the properties of ore through physical methods, improve the efficiency and benefit of subsequent crushing, grinding and other links;

[0003] The existing ore processing pretreatment device mostly adopts split type layout, relies on external equipment to process ore first, and then sends to the main processing machinery, which undoubtedly prolongs the operation link, causes the processing time limit to decline, and limits the overall pretreatment process efficiency. UTILITY MODEL CONTENT

[0004] Therefore, the utility model provides an ore processing pretreatment device, which can simplify the processing steps through the integrated design of magnetic separation and ore processing device, significantly enhance the overall efficiency of ore processing, and ensure the efficient execution of ore pretreatment.

[0005] To solve the above technical problems, the utility model provides an ore processing pretreatment device, which comprises a machine body and a magnetic separation roller symmetrically connected to the upper end of the inner cavity of the machine body, a reverse tapered guide plate is arranged above the magnetic separation roller close to the inner cavity of the machine body, the magnetic separation roller is arranged on the lower end of the reverse tapered guide plate on both sides, that is, the magnetic separation roller is started and synchronously reversely rotated to realize the magnetic separation of ore, and the ore after magnetic separation falls into the lower process.

[0006] A discharge hopper is arranged below the two magnetic separation rollers, one end of the discharge hopper penetrates the machine body and extends to the outside, scrapers are arranged on the upper end of the discharge hopper on both sides, the ends of the scrapers are respectively in contact with the outer part of the magnetic separation roller on the same side, that is, the scraper will continuously scrape the magnetic material adsorbed on the surface of the magnetic separation roller, so that the magnetic material falls into the discharge hopper, thereby keeping the surface of the magnetic separation roller clean and ensuring continuous and efficient magnetic separation.

[0007] The two side walls of the inner cavity of the machine body close to the reverse tapered guide plate are provided with guide blocks, that is, the guide blocks cooperate with the reverse tapered guide plate to improve the effect of guiding the material.

[0008] It also includes a driving mechanism, which is used to drive the two magnetic separation rollers to rotate in opposite directions at the same amplitude at the same time. The driving mechanism includes a motor arranged at one end of the machine body, and the output shaft of the motor is fixedly connected to one end of a magnetic separation roller. The two magnetic separation rollers are provided with gears at the ends away from the motor, and the two gears are meshed with each other. That is, when the motor is started, the motor drives the magnetic separation roller fixedly connected to it to rotate, and through the two meshed gears, the two magnetic separation rollers can rotate in opposite directions at the same amplitude at the same time.

[0009] It also includes a dispersion component, which is used to evenly disperse the mineral material. The dispersion component includes rotating rods that are respectively connected to the inner cavity of the machine body near both sides of the inverted cone guide plate. Both ends of the rotating rod are provided with spiral blades, which are respectively located on both sides of the inverted cone guide plate and between the adjacent guide blocks on the same side. The two spiral blades located on the same rotating rod have opposite spiral directions, that is, when the rotating rod rotates, the spiral blades with opposite spiral directions at both ends can promote uniform dispersion of the mineral material and improve the efficiency of pretreatment.

[0010] One end of the rotating rod close to the gear and one end of a magnetic separation roller away from the motor are both provided with pulleys, and the three pulleys are connected through belt transmission, which plays a role of rapid driving.

[0011] A protective shell is provided at the end of the machine body away from the motor, and the gears and pulleys are located inside the protective shell, which protects the internal gears and pulleys from external interference and damage, ensuring safe operation.

[0012] The beneficial effects of the above technical solution of the utility model are as follows:

[0013] 1. The ore enters from the upper end of the machine body, and then is guided by the inverted cone-shaped guide plate and the guide block to guide the ore to fall naturally close to each magnetic separation roller. During this process, the magnetic separation roller and the motor are started, and the motor drives the magnetic separation roller fixedly connected to it to rotate, and drives the other magnetic separation roller to rotate synchronously in the opposite direction through two meshing gears. When the ore passes through the two magnetic separation rollers, the non-magnetic material continues to fall, while the magnetic material is attracted and retained on the roller surface of the magnetic separation roller. As the magnetic separation roller rotates, the scraper will continuously scrape off the magnetic material adsorbed on the surface of the magnetic separation roller and make it fall into the discharge hopper, thereby keeping the surface of the magnetic separation roller clean and ensuring continuous and efficient magnetic separation. The ore after magnetic separation falls into the lower process. The integrated design of magnetic separation and ore processing equipment simplifies the processing steps, significantly enhances the overall efficiency of ore processing, and ensures the high efficiency of ore pretreatment.

[0014] 2. The pulley on one of the magnetic separation rollers drives the other two pulleys and the rotating rod connected to them to rotate synchronously through the belt. When the rotating rod rotates, the spiral blades at both ends with opposite spiral directions can promote the uniform dispersion of the mineral materials and improve the efficiency of pretreatment.

[0015] 3. The protective shell can protect the internal gears and pulleys from external interference and damage, ensuring safe operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of an ore processing pretreatment device of the utility model;

[0017] Figure 2 This is a schematic diagram of the driving mechanism structure of the utility model;

[0018] Figure 3 This is a schematic cross-sectional view of the utility model;

[0019] Figure 4 This is a schematic diagram of the dispersed component structure of the utility model.

[0020] Explanation of the accompanying reference numerals: 100, machine body; 101, magnetic separation roller; 102, inverted cone-shaped guide plate; 103, discharge hopper; 104, scraper; 105, guide block; 200, motor; 201, gear; 300, rotating rod; 301, spiral blade; 400, pulley; 500, protective shell. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiment of the present invention clearer, the following will be combined with the appended drawings of the embodiment of the present invention. Figures 1-4 , clearly and completely describing the technical solutions of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field fall within the scope of protection of the present invention.

[0022] like Figures 1-4 As shown:

[0023] This embodiment provides an ore processing and pretreatment device, including a body 100 and a magnetic separation roller 101 symmetrically connected to the upper end of the inner cavity of the body 100. The upper end of the inner cavity of the body 100 is provided with a rotating hole for providing rotation support for the magnetic separation roller 101. The magnetic separation roller 101 is started to generate magnetic force, thereby selecting the magnetic position in the ore. An inverted cone material guide plate 102 is provided near the upper part of the magnetic separation roller 101 in the inner cavity of the body 100. The magnetic separation rollers 101 are respectively located on both sides of the lower end of the inverted cone material guide plate 102. The inverted cone material guide plate 102 can divert the ore, so that the material can pass through the two magnetic separation rollers 101, ensuring the magnetic separation effect of the magnetic separation roller 101.

[0024] The mineral material enters from the upper end of the machine body 100, and is guided by the reverse conical guide plate 102 to naturally fall close to each magnetic roller 101. In this process, the two magnetic rollers 101 are started and synchronously reversely rotated. When the mineral material passes through the two magnetic rollers 101, the non-magnetic material continues to fall, and the magnetic material is attracted and retained on the roller surface of the magnetic roller 101. The mineral material after magnetic separation falls into the lower process. Through the design of the integration of the magnetic separation and the mineral material processing device, the processing steps are simplified, the overall efficiency of the ore processing is significantly enhanced, and the efficient execution of the mineral material pretreatment is ensured.

[0025] As shown in Figures 1-4 , the lower part of the inner cavity of the machine body 100 close to the two magnetic rollers 101 is provided with a discharge hopper 103. One end of the discharge hopper 103 penetrates the machine body 100 and extends to the outside. The discharge hopper 103 is inclined to facilitate the discharge of the magnetic material to the outside of the machine body 100. The upper end of the discharge hopper 103 is provided with a scraper 104 on both sides. The end of the scraper 104 is in contact with the outside of the adjacent magnetic roller 101 on the same side. With the rotation of the magnetic roller 101, the scraper 104 will continuously scrape the magnetic material adsorbed on the surface of the magnetic roller 101, so that it falls into the discharge hopper 103, thereby keeping the surface of the magnetic roller clean and ensuring the continuous and efficient magnetic separation.

[0026] As shown in Figures 1-4 , the two side walls of the inner cavity of the machine body 100 close to the reverse conical guide plate 102 are provided with guide blocks 105. The guide blocks 105 cooperate with the reverse conical guide plate 102 to improve the effect of guiding the material.

[0027] As shown in Figures 1-4 , it also includes a driving mechanism for driving the two magnetic rollers 101 to synchronously and reversely rotate at the same amplitude. The driving mechanism includes a motor 200 arranged at one end of the machine body 100. The output shaft of the motor 200 is fixedly connected to one end of one magnetic roller 101. The motor 200 is used to drive one of the magnetic rollers 101 to rotate. The other end of the two magnetic rollers 101 away from the motor 200 is provided with a gear 201. The two gears 201 are meshingly connected to each other. The two gears 201 cooperate to realize the synchronous and reverse rotation of the two magnetic rollers 101 at the same amplitude.

[0028] The motor 200 is started. The motor 200 drives the magnetic roller 101 fixedly connected thereto to rotate, and drives the other magnetic roller 101 to synchronously and reversely rotate through the two meshingly connected gears 201.

[0029] As shown in Figures 1-4As shown, the device further comprises a dispersing assembly for uniformly dispersing the mineral aggregate, the dispersing assembly comprising rotating rods 300 rotatably connected to the inner cavity of the body 100 near both sides of the inverted conical guide plate 102, the inner cavity of the body 100 near both sides of the inverted conical guide plate 102 is provided with a rotating hole two for providing rotating support for the rotating rods 300, both ends of the rotating rods 300 are provided with helical blades 301, the rotating rods 300 are used to provide rotating support for the helical blades 301, the helical blades 301 are located between both sides of the inverted conical guide plate 102 and the adjacent guide blocks 105 on the same side, the two helical blades 301 located on the same rotating rod 300 have opposite helical directions, and when the rotating rod 300 rotates, the helical blades 301 at both ends of the rotating rod 300 with opposite helical directions can promote the uniform dispersion of the mineral aggregate and improve the efficiency of pretreatment.

[0030] As shown in Figures 2-4 the end of the rotating rod 300 near the gear 201 and the end of one of the magnetic rollers 101 away from the motor 200 are provided with belt pulleys 400, the three belt pulleys 400 are connected through a belt drive, the belt pulley 400 on one of the magnetic rollers 101 drives the other two belt pulleys 400 and the rotating rods 300 connected thereto to rotate synchronously through a belt, which plays a role of rapid driving.

[0031] As shown in Figure 1 the end of the body 100 away from the motor 200 is provided with a protective shell 500, the gear 201 and the belt pulley 400 are located in the protective shell 500, the protective shell 500 can protect the internal gear 201 and the belt pulley 400 from external interference and damage, and ensure safe operation.

[0032] The working principle of the ore processing pretreatment device is as follows: the ore material enters from the upper end of the body 100, and then is guided to fall naturally close to each magnetic roller 101 under the guidance of the inverted conical guide plate 102 and the guide block 105; in this process, the magnetic roller 101 and the motor 200 are started, the motor 200 drives the magnetic roller 101 fixedly connected therewith to rotate, and drives another magnetic roller 101 to rotate reversely synchronously through the two meshing gears 201; when the ore material passes through the two magnetic rollers 101, the non-magnetic material continues to fall, and the magnetic material is attracted and retained on the roller surface of the magnetic roller 101; with the rotation of the magnetic roller 101, the scraper 104 continuously scrapes the magnetic material adsorbed on the surface of the magnetic roller 101, so that the magnetic material falls into the discharge hopper 103, thereby keeping the surface of the magnetic roller clean and ensuring continuous and efficient magnetic separation; the ore material after the magnetic separation falls into the lower process; through the integration design of the magnetic separation and the ore processing device, the processing steps are simplified, the overall efficiency of the ore processing is significantly enhanced, and the efficient execution of the ore pretreatment is ensured; in this process, the belt pulley 400 on one of the magnetic rollers 101 drives the other two belt pulleys 400 and the rotating rods 300 connected therewith to rotate synchronously, the helical blades 301 at the two ends of the rotating rod 300 rotate in opposite directions, which can promote the uniform dispersion of the ore material and improve the efficiency of the pretreatment; meanwhile, the protective shell 500 can protect the internal gear 201 and the belt pulley 400 from external interference and damage, and ensure the operation safety.

[0033] In addition, it should be noted that, in the description of the present application, unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0034] The above is the preferred embodiment of the present application, and it should be pointed out that, for those skilled in the art, without departing from the principle of the present application, some improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present application.

Claims

1. An ore processing pre-treatment apparatus characterised in that: The utility model relates to a magnetic separation device, including body (100) and symmetry rotation connection in the cavity upper end of body (100) of magnetic separation roller (101), the cavity of body (100) is equipped with the inverted taper guide plate (102) near the upside of magnetic separation roller (101), and the inverted taper guide plate (102) is located in the lower end of two sides of magnetic separation roller (101) respectively, and the cavity of body (100) is equipped with the discharge hopper (103) near the downside between two magnetic separation rollers (101), one end of discharge hopper (103) penetrates body (100) and extends to outside, and the upper end of discharge hopper (103) is equipped with the scraper (104) in two sides, and the end of scraper (104) is contacted with the outside of adjacent magnetic separation roller (101) in the same side respectively, and the cavity of body (100) is equipped with the guide block (105) near the two side walls of inverted taper guide plate (102), still include drive mechanism, and the drive mechanism is used for driving two magnetic separation rollers (101) to rotate simultaneously with the same amplitude reverse, and the drive mechanism includes the motor (200) of setting in one end of body (100), and the output shaft of motor (200) is fixedly connected with one end of one magnetic separation roller (101), and one end of two magnetic separation rollers (101) away from motor (200) is equipped with gear (201), and two gear (201) are connected with each other meshingly, still include dispersion subassembly, and the dispersion subassembly is used for carrying out uniform dispersion to mineral aggregate, and the dispersion subassembly includes the rotary rod (300) rotationally connected in the cavity of body (100) near the two sides of inverted taper guide plate (102) respectively, and both ends of rotary rod (300) are equipped with helical blade (301), and helical blade (301) is located between the guide block (105) adjacent in the same side between the two sides of inverted taper guide plate (102) respectively, and the helical direction of two helical blades (301) on same rotary rod (300) is opposite.

2. An ore processing pre-treatment apparatus as claimed in claim 1, characterised in that: The end of rotary rod (300) near gear (201) and one end of one magnetic separation roller (101) away from motor (200) are equipped with pulley (400), and three pulley (400) are connected through belt drive.

3. An ore processing pre-treatment apparatus as claimed in claim 2, characterised in that: The end of body (100) away from motor (200) is equipped with protective shell (500), and gear (201) and pulley (400) are located in protective shell (500).