Automatic spraying production line

Abstract

The utility model discloses an automatic spraying production line which comprises a production line factory house, a heating body hot air circulation chamber is fixedly installed at one end of one side of the production line factory house, a control chamber is fixedly installed at the other end of one side of the production line factory house, and a production line is installed in the production line factory house. The automatic spraying production line comprises an automatic detection table, a first transmission line and a second transmission line, and the two sides of the automatic detection table are fixedly connected with one side of the first transmission line and one side of the second transmission line respectively. Products pass through the second conveying line and are cleaned through the air drying device, the dry wiping device and the wet wiping device, then the products are preheated and painted and then transferred to the first conveying line to be dried, paint is fixed, transferring of the products is completed through the conveying assembly, the material conveying vehicle and the reciprocating grabbing hand, traditional manual logistics vehicle pushing is replaced, and the labor intensity of workers is lowered. And the product spraying efficiency of the spraying production line is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a spraying production line technical field, concretely is a kind of automatic spraying production line. BACKGROUND

[0002] The main role of spraying production line is to uniformly spray paint on product surface to improve product appearance quality, anticorrosion, antifouling and other functions, while realizing efficient coating production, spraying production line is an automatic production equipment, widely used in automobile, aircraft, electronics, furniture and other fields, it realizes the quick, uniform spraying of workpiece by automatic control system and accurate spraying technology, greatly improves production efficiency and product quality, the introduction of spraying production line significantly improves production efficiency, can continuously carry out spraying operation, shortens production cycle, while also improves capacity, in addition, through high-speed stable spraying, reduces manual error probability, saves time and human resources.

[0003] However, the traditional spraying production line has the following shortcomings:

[0004] Traditional spraying production line still needs manual pushing of material flow car transfer when product transfer and transportation, reduces the spraying efficiency of product. CONTENT OF UTILITY MODEL

[0005] The utility model aims at providing a kind of automatic spraying production line to solve the problem of traditional spraying production line still needing manual pushing of material flow car transfer when product transfer and transportation, reducing the spraying efficiency of product in the above background technique.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: An automatic spraying production line, production line factory house one side an end fixedly installed heating body hot air circulation chamber, production line factory house one side other end fixedly installed control room, the inside installation of production line factory house production line, production line includes automatic detection platform, first transmission line and second transmission line, the both sides of automatic detection platform are fixedly connected with one side of first transmission line and one side of second transmission line, the both sides of first transmission line top and the both sides of second transmission line top are all fixedly installed with jacking transplanting machine, one end of first transmission line other side is fixedly connected with two air supply pipelines that extend to the inside of heating body hot air circulation chamber, the middle part of two air supply pipelines is all fixedly installed with backdraft valve, one side of first transmission line top is fixedly installed with drying furnace, the other side of first transmission line top is fixedly installed with cooling machine shell, one side of second transmission line top is installed with flow leveling chamber, is installed with automatic paint spraying chamber on one side of flow leveling chamber on second transmission line, the middle part of second transmission line top is installed with preheating furnace chamber, the other side of second transmission line top is fixedly installed with air blow dryer, dry wiper and wet wiper from left to right in proper order, is fixedly installed with horizontal push air cylinder on one side of air blow dryer on second transmission line, the side of second transmission line away from automatic detection platform is fixedly installed with transmission assembly.

[0007] Preferably, the transmission assembly includes an up-and-down piece material car buffer line, a discharging area, and a feeding area, one end of the up-and-down piece material car buffer line is connected with one end of the discharging area, the other end of the up-and-down piece material car buffer line is connected with one end of the feeding area, one side of the top end of the up-and-down piece material car buffer line is provided with a feeding grabbing point, the other side of the top end of the up-and-down piece material car buffer line is provided with a discharging grabbing point, a transmission table is fixedly installed on the surface of the up-and-down piece material car buffer line, a transmission manipulator is installed on one side of the top end of the transmission table, and the transmission manipulator respectively places products on the feeding area or the discharging area from the up-and-down piece material car buffer line.

[0008] Preferably, one side of the top end of the automatic detection platform is slidably connected with a material conveying vehicle, the other side of the top end of the automatic detection platform is rotatably connected with a reciprocating grabbing hand, a plurality of conventional blockers are fixedly installed on the surface of the first transmission line and the surface of the second transmission line, the reciprocating grabbing hand clamps products on the first transmission line and the second transmission line, the products are placed on the material conveying vehicle, and the products on the first transmission line and the second transmission line are transferred to each other.

[0009] Preferably, two electric heating chambers are fixedly installed on one side of the bottom end of the inner wall of the heating body hot air circulation chamber, a main air draught fan and a centrifugal fan are respectively fixedly installed on the other side of the bottom end of the inner wall of the heating body hot air circulation chamber, a purification assembly is fixedly installed on one side of the electric heating chamber on the heating body hot air circulation chamber, the air inlet of the main air draught fan is fixedly communicated with a catalytic combustion mechanism, the air outlet of the main air draught fan is fixedly communicated with the air inlet of the centrifugal fan, the air outlet of the centrifugal fan is fixedly communicated with a chimney, the surfaces of the two electric heating chambers are respectively fixedly communicated with two air supply pipelines, the catalytic combustion mechanism comprises a pretreatment box and an adsorption fan, the air inlet of the adsorption fan is fixedly communicated with one side of the pretreatment box, the air outlet of the adsorption fan is fixedly communicated with an adsorption pipeline, one end of the adsorption pipeline is fixedly communicated with the side opposite to the main air draught fan, the surface of the adsorption fan is fixedly communicated with a cold air supplementing fan, the purification assembly comprises a purification shell, a primary filter screen and a medium filter screen, one side of the inner wall of the purification shell is fixedly connected with one side of the primary filter screen, the other side of the inner wall of the purification shell is fixedly connected with one side of the medium filter screen, and the bottom end of the purification shell is fixedly connected with the heating body hot air circulation chamber; the primary filter screen and the medium filter screen intercept impurities.

[0010] Preferably, an axial flow drying fan is fixedly installed on one side of the roof end of the production line factory house, and an axial flow cooling fan is fixedly installed on the other side of the roof end of the production line factory house; the axial flow drying fan is used for ventilation and air exchange of the production line factory house site, and the axial flow cooling fan dissipates heat by conveying air.

[0011] Preferably, slopes are fixedly installed at two ends of the side away from the control room of the production line factory house, guardrails are fixedly installed on the surfaces of the two slopes, a plurality of anti-collision pads are fixedly installed on the production line factory house and located on one side of the slopes, and a wiring line is fixedly installed on the surface of the production line factory house; the anti-collision pads are made of silica gel material and provide anti-collision protection from the outside of the production line factory house.

[0012] Preferably, an electric control chamber is fixedly installed on one side of the bottom end of the inner wall of the control room, a spraying line control cabinet is fixedly installed on the other side of the bottom end of the inner wall of the control room, and a robot control cabinet is fixedly installed in the control room.

[0013] Compared with the prior art, the production line of the utility model has the advantages that: through the setting of the transmission assembly and the production line, the product is cleaned by the air dryer, the dry wiper and the wet wiper on the second transmission line, and then the product is preheated, sprayed and transferred to the first transmission line for drying and paint fixing, the transmission assembly, the material conveying vehicle and the reciprocating grabbing hand complete the transfer of the product, replacing the traditional manual pushing of the material flow vehicle, and the spraying efficiency of the spraying production line on the product is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a top view of the utility model;

[0015] Figure 2 is a second top view of the utility model;

[0016] Figure 3 is a schematic diagram of the framework of the production line of the utility model;

[0017] Figure 4 is a schematic diagram of the framework of the transmission assembly of the utility model;

[0018] Figure 5 is a connection diagram of the catalytic combustion mechanism and the main induced draft fan of the utility model.

[0019] In the figure: 1, catalytic combustion mechanism; 101, pretreatment box; 102, adsorption fan; 103, adsorption pipeline; 104, cold air supplementing fan; 2, main induced draft fan; 3, centrifugal fan; 4, chimney; 5, heating body hot air circulating chamber; 6, electric heating chamber; 7, purification assembly; 71, purification shell; 72, primary efficiency filter screen; 73, medium efficiency filter screen; 8, electric control chamber; 9, spraying line control cabinet; 10, robot control cabinet; 11, control chamber; 12, production line factory house; 13, guardrail; 14, ramp; 15, anti-collision pad; 16, wiring route; 17, axial flow blow-drying fan; 18, axial flow cooling fan; 19, production line; 1901, jacking transplanting machine; 1902, first transmission line; 1903, air supply pipeline; 1904, counterflow valve; 1905, drying furnace; 1906, cooling machine shell; 1907, conventional blocker; 1908, material conveying vehicle; 1909, reciprocating grabbing hand; 1910, automatic detection table; 1911, second transmission line; 1912, automatic paint spraying chamber; 1913, flow leveling chamber; 1914, preheating furnace chamber; 1915, air blow dryer; 1916, dry wiper; 1917, wet wiper; 1918, horizontal pushing air cylinder; 1919, transmission assembly; 19191, up-and-down piece material vehicle buffer line; 19192, discharging area; 19193, discharging grabbing and placing point; 19194, feeding grabbing point; 19195, feeding area; 19196, transmission table; 19197, transmission manipulator. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model.

[0021] Please refer to Figures 1-5The utility model provides a kind of automatic spraying production line, including production line factory house 12, heating body hot air circulation chamber 5 is fixedly installed in one end of one side of production line factory house 12, control room 11 is fixedly installed in the other end of one side of production line factory house 12, production line 19 is installed in the inside of production line factory house 12, production line 19 includes automatic detection platform 1910, first transmission line 1902 and second transmission line 1911, the two sides of automatic detection platform 1910 are fixedly connected with the side of first transmission line 1902 and the side of second transmission line 1911, the two sides of the top of first transmission line 1902 and the two sides of the top of second transmission line 1911 are fixedly installed with jacking transplanting machine 1901, one end of the other side of first transmission line 1902 is fixedly connected with two air supply ducts 1903 extending to the inside of heating body hot air circulation chamber 5, air valve 1904 is fixedly installed in the middle of two air supply ducts 1903, drying furnace 1905 is fixedly installed on the side of the top of first transmission line 1902, cooling machine shell 1906 is fixedly installed on the other side of the top of first transmission line 1902, leveling chamber 1913 is installed on the side of the top of second transmission line 1911, automatic paint spraying chamber 1912 located in the side of leveling chamber 1913 is installed on second transmission line 1911, preheating furnace chamber 1914 is installed in the middle of the top of second transmission line 1911, air blow dryer 1915, dry wiper 1916 and wet wiper 1917 are fixedly installed in order from left to right on the other side of the top of second transmission line 1911, horizontal push air cylinder 1918 located in the side of air blow dryer 1915 is fixedly installed on second transmission line 1911, and transmission assembly 1919 is fixedly installed on the side of second transmission line 1911 away from automatic detection platform 1910.

[0022] Transmission assembly 1919 includes up-down piece material car buffer line 19191, blanking area 19192 and feeding area 19195, one end of up-down piece material car buffer line 19191 is connected with one end of blanking area 19192, the other end of up-down piece material car buffer line 19191 is connected with one end of feeding area 19195, feeding grabbing point 19194 is installed on the side of the top of up-down piece material car buffer line 19191, discharging grabbing point 19193 is installed on the other side of the top of up-down piece material car buffer line 19191, transmission table 19196 is fixedly installed on the surface of up-down piece material car buffer line 19191, transmission manipulator 19197 is installed on the side of the top of transmission table 19196, and transmission manipulator 19197 respectively places up-down piece material car buffer line 19191 product on feeding area 19195 or blanking area 19192.

[0023] The top end of the automatic detection table 1910 is slidably connected with a material conveying vehicle 1908 on one side, and a reciprocating grabbing hand 1909 is rotatably connected on the other side of the top end of the automatic detection table 1910, the surfaces of the first conveying line 1902 and the second conveying line 1911 are fixedly installed with a plurality of conventional blockers 1907, the reciprocating grabbing hand 1909 clamps the products on the first conveying line 1902 and the second conveying line 1911, the products are placed on the material conveying vehicle 1908, and the products on the first conveying line 1902 and the second conveying line 1911 are transferred to each other.

[0024] Two electric heating chambers 6 are fixedly installed on one side of the inner wall bottom end of the heating body hot air circulation chamber 5, a main induced draft fan 2 and a centrifugal fan 3 are respectively fixedly installed on the other side of the inner wall bottom end of the heating body hot air circulation chamber 5, a purification assembly 7 is fixedly installed on one side of the electric heating chamber 6 on the heating body hot air circulation chamber 5, the air inlet of the main induced draft fan 2 is fixedly communicated with the catalytic combustion mechanism 1, the air outlet of the main induced draft fan 2 is fixedly communicated with the air inlet of the centrifugal fan 3, the air outlet of the centrifugal fan 3 is fixedly communicated with the chimney 4, the surfaces of the two electric heating chambers 6 are respectively fixedly communicated with two air supply pipelines 1903, the catalytic combustion mechanism 1 comprises a pretreatment box 101 and an adsorption fan 102, the air inlet of the adsorption fan 102 is fixedly communicated with one side of the pretreatment box 101, the air outlet of the adsorption fan 102 is fixedly communicated with an adsorption pipeline 103, one end of the adsorption pipeline 103 is fixedly communicated with the side opposite to the main induced draft fan 2, the surface of the adsorption fan 102 is fixedly communicated with a cold air supplement fan 104, the purification assembly 7 comprises a purification shell 71, a primary filter screen 72 and a medium-efficiency filter screen 73, one side of the inner wall of the purification shell 71 is fixedly connected with one side of the primary filter screen 72, the other side of the inner wall of the purification shell 71 is fixedly connected with one side of the medium-efficiency filter screen 73, and the bottom end of the purification shell 71 is fixedly connected with the heating body hot air circulation chamber 5. The primary filter screen 72 and the medium-efficiency filter screen 73 intercept impurities.

[0025] A shaft flow drying fan 17 is fixedly installed on one side of the top end of the production line factory house 12, and a shaft flow cooling fan 18 is fixedly installed on the other side of the top end of the production line factory house 12. The shaft flow drying fan 17 is used for ventilation and ventilation of the production line factory house 12, and the shaft flow cooling fan 18 dissipates heat by conveying air.

[0026] Slopes 14 are fixedly installed at both ends of the side away from the control room 11 of the production line factory house 12, protective fences 13 are fixedly installed on the surfaces of the two slopes 14, a plurality of anti-collision pads 15 are fixedly installed on the production line factory house 12 and located on one side of the slope 14, and a wiring route 16 is fixedly installed on the surface of the production line factory house 12. The anti-collision pads 15 are made of silica gel material, and the anti-collision pads 15 provide anti-collision protection from the outside of the production line factory house 12.

[0027] The inner wall of the control room 11 is fixedly provided with an electric control chamber 8 at one side of the bottom end, and a spraying line control cabinet 9 at the other side of the bottom end.

[0028] In use, the transmission robot 19197 places the products of the upper and lower piece material car buffer line 19191 on the feeding area 19195 or the discharging area 19192, and then places the products on the second transmission line 1911. The products are sequentially wet-wiped by the wet-wiper 1917 and dry-wiped by the dry-wiper 1916 on the second transmission line 1911 through the horizontal pushing cylinder 1918. Then, the products are blown and cleaned by the air dryer 1915, preheated by the preheating furnace chamber 1914, and painted by the automatic paint spraying chamber 1912. Then, the products are combined with paint through the flow leveling chamber 1913. The reciprocating gripper 1909 clamps the products on the first transmission line 1902 and the second transmission line 1911. The products are placed on the material delivery vehicle 1908, and the products on the first transmission line 1902 and the second transmission line 1911 are transferred to each other. Then, the products on the first transmission line 1902 are dried by the drying furnace 1905, and then the products are cooled by the cooling machine shell 1906.

[0029] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An automated spray production line comprising a production line shed (12) characterised in that: One end of one side of the production line factory building (12) is fixedly installed with a heating body hot air circulation chamber (5), the other end of one side of the production line factory building (12) is fixedly installed with a control room (11), the inside of the production line factory building (12) is installed with a production line (19), the production line (19) includes an automatic detection table (1910), a first transmission line (1902) and a second transmission line (1911), both sides of the automatic detection table (1910) are fixedly connected with one side of the first transmission line (1902) and one side of the second transmission line (1911) respectively, both sides of the top end of the first transmission line (1902) and both sides of the top end of the second transmission line (1911) are fixedly installed with a top lifting transplanting machine (1901), one end of the other side of the first transmission line (1902) is fixedly communicated with two air supply pipelines (1903) extending into the inside of the heating body hot air circulation chamber (5), the middle parts of the two air supply pipelines (1903) are fixedly installed with back pressure valves (1904) respectively, one side of the top end of the first transmission line (1902) is fixedly installed with a drying furnace (1905), the other side of the top end of the first transmission line (1902) is fixedly installed with a cooling machine shell (1906), one side of the top end of the second transmission line (1911) is installed with a flow leveling chamber (1913), the second transmission line (1911) is installed with an automatic paint spraying chamber (1912) located at one side of the flow leveling chamber (1913), the middle part of the top end of the second transmission line (1911) is installed with a preheating furnace chamber (1914), the other side of the top end of the second transmission line (1911) is fixedly installed with, from left to right, an air blowing dryer (1915), a dry wiper (1916) and a wet wiper (1917) in sequence, the second transmission line (1911) is fixedly installed with a horizontal pushing air cylinder (1918) located at one side of the air blowing dryer (1915), the side of the second transmission line (1911) away from the automatic detection table (1910) is fixedly installed with a transmission assembly (1919).

2. An automated spray production line according to claim 1, characterized in that: The transmission assembly (1919) includes an up-and-down piece material car buffer line (19191), a discharging area (19192) and a feeding area (19195), one end of the up-and-down piece material car buffer line (19191) is connected with one end of the discharging area (19192), the other end of the up-and-down piece material car buffer line (19191) is connected with one end of the feeding area (19195), one side of the top end of the up-and-down piece material car buffer line (19191) is installed with a feeding grabbing point (19194), the other side of the top end of the up-and-down piece material car buffer line (19191) is installed with a discharging grabbing and releasing point (19193), the surface of the up-and-down piece material car buffer line (19191) is fixedly installed with a transmission table (19196), one side of the top end of the transmission table (19196) is installed with a transmission mechanical hand (19197).

3. An automated spray production line as claimed in claim 1, characterized in that: The top end of the automatic detection platform (1910) is slidably connected with a material conveying vehicle (1908) on one side, and a reciprocating grabbing hand (1909) is rotatably connected on the other side, and the surfaces of the first conveying line (1902) and the second conveying line (1911) are fixedly installed with a plurality of conventional stoppers (1907).

4. An automated spray production line as claimed in claim 1, characterized in that: Two electric heating chambers (6) are fixedly installed on one side of the bottom end of the inner wall of the heating body hot air circulation chamber (5), a main induced draft fan (2) and a centrifugal fan (3) are fixedly installed on the other side of the bottom end of the inner wall of the heating body hot air circulation chamber (5), respectively, a purification assembly (7) is fixedly installed on one side of the electric heating chamber (6) on the heating body hot air circulation chamber (5), the air inlet of the main induced draft fan (2) is fixedly communicated with a catalytic combustion mechanism (1), the air outlet of the main induced draft fan (2) is fixedly communicated with the air inlet of the centrifugal fan (3), the air outlet of the centrifugal fan (3) is fixedly communicated with a chimney (4), the surfaces of the two electric heating chambers (6) are respectively fixedly communicated with two air supply pipelines (1903), the catalytic combustion mechanism (1) comprises a pretreatment box (101) and an adsorption fan (102), the air inlet of the adsorption fan (102) is fixedly communicated with one side of the pretreatment box (101), the air outlet of the adsorption fan (102) is fixedly communicated with an adsorption pipeline (103), one end of the adsorption pipeline (103) is fixedly communicated with the side opposite to the main induced draft fan (2), the surface of the adsorption fan (102) is fixedly communicated with a cold air supplementing fan (104), the purification assembly (7) comprises a purification shell (71), a primary efficiency filter screen (72) and a medium efficiency filter screen (73), one side of the inner wall of the purification shell (71) is fixedly connected with one side of the primary efficiency filter screen (72), the other side of the inner wall of the purification shell (71) is fixedly connected with one side of the medium efficiency filter screen (73), and the bottom end of the purification shell (71) is fixedly connected with the heating body hot air circulation chamber (5).

5. An automated spray production line as claimed in claim 1, characterized in that: The top end of the production line factory building (12) is fixedly installed with an axial flow drying fan (17) on one side, and an axial flow cooling fan (18) on the other side.

6. An automated spray production line as claimed in claim 1, characterized in that: The two ends of the production line factory building (12) away from the control room (11) are fixedly installed with ramps (14), the surfaces of the two ramps (14) are fixedly installed with guardrails (13), a plurality of anti-collision pads (15) are fixedly installed on the production line factory building (12) on one side of the ramp (14), and wiring lines (16) are fixedly installed on the surface of the production line factory building (12).

7. An automated spray production line as claimed in claim 1, characterized in that: The bottom end of the inner wall of the control room (11) is fixedly installed with an electric control chamber (8), and the bottom end of the inner wall of the control room (11) is fixedly installed with a spraying line control cabinet (9), and the inside of the control room (11) is fixedly installed with a robot control cabinet (10).

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