Copper-zinc alloy rod cleaning device
By designing automatic feeding components and cleaning components, the problem of frequent manual operation in the existing copper-zinc alloy rod cleaning device is solved, continuous operation and efficient cleaning of the copper-zinc alloy rod are achieved, and the cleaning efficiency and quality are improved.
Patent Information
- Application Number
- CN202422526141.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing ultrasonic cleaning device for copper-zinc alloy rods requires workers to frequently place the alloy rods in batches into the cleaning device, resulting in increased labor costs and reduced cleaning efficiency.
Loading components and cleaning components are designed, including loading frame, loading trough, lifting plate, loading tube, fixed plate, baffle, electric push rod, etc. Automatic loading is achieved through mechanical means, and floating dust is collected through cleaning components to reduce manual intervention.
The continuous operation of the copper-zinc alloy rod is realized, the work intensity is reduced, the cleaning efficiency and quality are improved, the frequent shutdown is avoided, and the frequent operation of manual material replacement is reduced.
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Figure CN223465233U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to alloy rod cleaning device technical field, especially relate to copper zinc alloy rod cleaning device. BACKGROUND
[0002] The ultrasonic copper zinc alloy rod cleaning device is a kind of equipment using ultrasonic technology to clean copper zinc alloy rod material, can efficiently remove the oil dirt, oxide skin and other corrosion products on the surface of rod material, and the device usually includes ultrasonic generator, cleaning tank, electric push rod, layered placing frame and other components, realizes thorough and uniform cleaning effect by cavitation effect generated by ultrasonic wave in cleaning liquid.
[0003] The existing copper zinc alloy rod ultrasonic cleaning device needs staff to frequently put alloy rod into cleaning device in batches, repetitive labor not only increases labor cost, but also reduces overall cleaning efficiency, so copper zinc alloy rod cleaning device needs to be provided to reduce the working intensity of staff and improve cleaning efficiency. UTILITY MODEL CONTENTS
[0004] The utility model discloses to the existing copper zinc alloy rod cleaning device of prior art one kind of installation mode, the existing copper zinc alloy rod ultrasonic cleaning device needs staff to frequently put alloy rod into cleaning device in batches, repetitive labor not only increases labor cost, but also reduces overall cleaning efficiency, and the following technical scheme is proposed to solve the problem:
[0005] Ultrasonic cleaning machine;
[0006] Feeding assembly, the feeding assembly includes feeding frame, feeding groove, lifting plate, feeding pipe, fixed plate, round hole and baffle, the feeding frame is fixedly installed at the back of ultrasonic cleaning machine, the feeding groove is opened at the outer surface front side center of feeding frame, the lifting plate is slidably installed in the feeding frame, and the upper surface of lifting plate is semicircular, the feeding pipe is fixedly connected to the front side of feeding frame and is located at the lower surface of feeding groove, the fixed plate is fixed to the upper surface one side middle part of ultrasonic cleaning machine, and the rear side of fixed plate is in contact with feeding pipe, the round hole is opened in the outer surface of fixed plate, and the baffle is in the fixed plate.
[0007] As the preferred technical scheme, the feeding assembly further includes base frame, mounting plate, first electric push rod and connecting plate, the base frame is fixed to the lower surface both sides of feeding frame, the mounting plate is fixed to the outer surface rear side upper end of feeding frame, the first electric push rod is fixed to the lower surface of mounting plate, the connecting plate is fixed to the output end of first electric push rod, and the upper surface of connecting plate is fixedly connected with the lower surface of lifting plate.
[0008] As the preferred technical scheme, the inner upper surface of the fixed plate is provided with a movable groove, the movable groove and the circular hole are mutually penetrated, and the two sides of the fixed plate are fixed with second electric push rods, and the output ends of the second electric push rods are in contact with the lower surface of the top end of the baffle.
[0009] As the preferred technical scheme, the baffle is slidably installed in the movable groove, and the circular hole is in positive correspondence with the feeding pipe.
[0010] As the preferred technical scheme, the cleaning assembly is further included, the cleaning assembly comprises support plates, movable rods, limiting rods, movable frames, threaded rods, collection frames and filter papers, the support plates are fixed at the two ends of the front side wall of the ultrasonic cleaner, the movable rods are fixed in the middle of the two support plates, the limiting rods are fixed in the middle of the two support plates, the movable frames are slidably penetrated outside the movable rods and the limiting rods, the threaded rods are threadedly penetrated in the center of the upper surface of the movable frame, the lower surface of the threaded rod is rotatably installed with the collection frame, and the filter paper is placed in the collection frame.
[0011] As the preferred technical scheme, the lower end of the collection frame extends into the interior of the ultrasonic cleaner, the movable frame reciprocally moves horizontally on the outer surfaces of the movable rods and the limiting rods, and the bottom surface of the collection frame is provided with a small notch.
[0012] The beneficial effects of the present application are as follows:
[0013] The ultrasonic cleaner and the feeding assembly are arranged, when the copper-zinc alloy rods are subjected to ultrasonic cleaning, the staff first pours all the copper-zinc alloy rods into the feeding frame, then controls the first electric push rod to extend or retract through the externally arranged controller, the first electric push rod is elongated, the connecting plate is driven to move downward, the connecting plate synchronously drives the lifting plate to move downward, the upper surface of the lifting plate is semicircular, and the copper-zinc alloy rods are framed, then the first electric push rod is shortened to drive the connecting plate to move upward, the connecting plate synchronously drives the lifting plate to move upward, until the lifting plate is in positive correspondence with the feeding pipe, at this time, the copper-zinc alloy rods are slid into the interior of the feeding pipe under the action of gravity, the second electric push rod is elongated to drive the baffle to move upward in the movable groove, the circular hole is opened, at this time, the copper-zinc alloy rods are directly dropped into the interior of the ultrasonic cleaner through the feeding pipe and the circular hole, and can enter one batch after another, so that continuous operation is realized, the situation of frequent shutdown due to manual material replacement is avoided, the overall cleaning progress is improved, and the working intensity is reduced.
[0014] The utility model discloses, through setting up the cleaning subassembly, the dust on the surface of copper zinc alloy pole in the cleaning process is directly into the cleaning fluid, and floats on the surface of cleaning fluid, to avoid the dust again adheres to the surface of copper zinc alloy pole, and staff can according to the liquid level of cleaning fluid every interval time, staff rotates threaded rod, and the height of collection frame is adjusted, until collection frame and liquid level contact, staff promotes movable frame, and movable frame moves horizontally on the outer surface of movable rod, and the dust that floats is collected into the inside of collection frame, and rotates threaded rod again and moves collection frame upwards, and dust is separated by filter paper, and cleaning fluid will pass through the small slot at the bottom of collection frame and fall into ultrasonic cleaner, can not only effectively remove the dust on the surface of copper zinc alloy pole, but also can keep the cleaning of cleaning fluid, improve overall cleaning quality and efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The utility model discloses a cleaning device schematic diagram shows;
[0016] Figure 2 The utility model discloses a feeding assembly schematic diagram shows;
[0017] Figure 3 The utility model discloses a feeding assembly structure enlarged view shows;
[0018] Figure 4 The utility model discloses a cleaning assembly structure schematic diagram shows.
[0019] Drawing: 11, ultrasonic cleaner;21, feeding frame;211, base frame;212, feeding groove;22, mounting plate;23, first electric push rod;24, connecting plate;25, lifting plate;26, feeding pipe;27, fixed plate;271, movable groove;272, round hole;28, baffle;29, second electric push rod;31, support plate;32, movable rod;33, limiting rod;34, movable frame;35, threaded rod;36, collection frame;37, filter paper. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, below will combine embodiment to the utility model technical scheme clear, complete description.
[0021] Please refer to Figures 1-4 The utility model discloses a copper zinc alloy pole cleaning device, including:
[0022] Ultrasonic cleaner 11;
[0023] The feeding assembly comprises a feeding frame 21, a feeding groove 212, a lifting plate 25, a feeding pipe 26, a fixed plate 27, a circular hole 272 and a baffle 28. The feeding frame 21 is fixedly installed at the rear side of the ultrasonic cleaning machine 11. The feeding groove 212 is formed at the front side center of the outer surface of the feeding frame 21. The lifting plate 25 is slidingly installed in the feeding frame 21, and the upper surface of the lifting plate 25 is in a semicircular shape. The feeding pipe 26 is fixedly connected to the front side of the feeding frame 21 and located at the lower surface of the feeding groove 212. The fixed plate 27 is fixed to the upper surface of the ultrasonic cleaning machine 11 at the middle part of one side, and the rear side of the fixed plate 27 is in contact with the feeding pipe 26. The circular hole 272 is formed in the outer surface of the fixed plate 27. The baffle 28 is in the fixed plate 27.
[0024] The feeding frame 21 is used for storing alloy rods to be cleaned, and ensures that the feeding process is orderly. The upper surface of the lifting plate 25 is in a semicircular shape, which is used for lifting and conveying alloy rods.
[0025] The feeding assembly further comprises a base frame 211, a mounting plate 22, a first electric push rod 23 and a connecting plate 24. The base frame 211 is fixed to the lower surface of the feeding frame 21 on both sides. The mounting plate 22 is fixed to the outer surface of the feeding frame 21 on the rear side and the upper end. The first electric push rod 23 is fixed to the lower surface of the mounting plate 22. The connecting plate 24 is fixed to the output end of the first electric push rod 23, and the upper surface of the connecting plate 24 is fixedly connected to the lower surface of the lifting plate 25. The movable groove 271 is formed in the inner upper surface of the fixed plate 27, and the movable groove 271 and the circular hole 272 are mutually penetrated. The second electric push rod 29 is fixed to both sides of the fixed plate 27, and the output end of the second electric push rod 29 is in contact with the lower surface of the top end of the baffle 28.
[0026] The feeding pipe 26 is fixedly connected to the front side of the feeding frame 21 and located at the lower surface of the feeding groove 212. Alloy rods are guided into the cleaning machine through the pipe, realizing the automatic feeding function.
[0027] Working principle:
[0028] When the copper-zinc alloy rods are subjected to ultrasonic cleaning, first, the workers pour all the copper-zinc alloy rods into the feeding frame 21, then the controller controls the first electric push rod 23 to extend, the first electric push rod 23 is elongated, the connecting plate 24 is driven to move downward, the connecting plate 24 synchronously drives the lifting plate 25 to move downward, and the upper surface of the lifting plate 25 is semicircular, which can frame the copper-zinc alloy rods, then the first electric push rod 23 is shortened to drive the connecting plate 24 to move upward, the connecting plate 24 synchronously drives the lifting plate 25 to move upward, until the lifting plate 25 is vertically corresponding to the feeding pipe 26, at this time, the copper-zinc alloy rods will slide into the feeding pipe 26 under the action of gravity, and the second electric push rod 29 is elongated to drive the baffle 28 to move upward in the movable groove 271, so as to open the circular hole 272, at this time, the copper-zinc alloy rods will fall into the ultrasonic cleaning machine 11 through the feeding pipe 26 and the circular hole 272, and can enter one batch after another;
[0029] This step can realize continuous operation, avoid frequent shutdown due to manual material replacement, improve the overall cleaning progress, and reduce the working intensity.
[0030] Please refer to Figures 1-4 The embodiment further comprises
[0031] The cleaning assembly comprises support plates 31, movable rods 32, limiting rods 33, movable frames 34, threaded rods 35, collection frames 36 and filter papers 37, the support plates 31 are fixed at both ends of the front side wall of the ultrasonic cleaning machine 11, the movable rods 32 are fixed between the two support plates 31, the limiting rods 33 are fixed between the two support plates 31, the movable frames 34 are slidably penetrated outside the movable rods 32 and the limiting rods 33, the threaded rods 35 are threadedly penetrated through the center of the upper surface of the movable frames 34, the lower surface of the threaded rods 35 is rotatably installed with the collection frames 36, the collection frames 36 are internally placed with the filter papers 37, the lower end of the collection frames 36 extends into the ultrasonic cleaning machine 11, and the movable frames 34 horizontally reciprocate on the outer surfaces of the movable rods 32 and the limiting rods 33, and the bottom surface of the collection frames 36 is provided with small notches;
[0032] The movable rods 32 are fixed between the two support plates 31, so that the movable frames 34 remain stable when horizontally moving outside, the threaded rods 35 can adjust the horizontal position of the movable frames 34 by rotating, and the collection frames 36 are used for collecting dust floating on the surface of the cleaning liquid, and the collection frames 36 are internally placed with the filter papers 37 to prevent the dust from entering the cleaning liquid again.
[0033] Working principle:
[0034] The dust on the surface of the copper-zinc alloy rod in the cleaning process is directly into the cleaning liquid and floats on the surface of the cleaning liquid. In order to avoid the dust from adhering to the surface of the copper-zinc alloy rod again, the staff can adjust the height of the collecting frame 36 according to the liquid level of the cleaning liquid every certain period of time. The staff rotates the threaded rod 35 until the collecting frame 36 is in contact with the liquid level. The staff pushes the movable frame 34 to make the movable frame 34 move horizontally on the outer surface of the movable rod 32, so that the floating dust is collected into the inside of the collecting frame 36. Then the staff rotates the threaded rod 35 to move the collecting frame 36 upward. The dust is separated by the filter paper 37, and the cleaning liquid falls into the ultrasonic cleaner 11 through the small notch at the bottom of the collecting frame 36.
[0035] This step can not only effectively remove the dust on the surface of the copper-zinc alloy rod, but also keep the cleaning liquid clean, thereby improving the overall cleaning quality and efficiency.
[0036] The above examples are only used to illustrate the technical solutions of the present application, but not to limit them.
Claims
1. A copper-zinc alloy rod cleaning device characterized by comprising: Include: Ultrasonic cleaner (11); The feeding assembly includes a feeding frame (21), a feeding groove (212), a lifting plate (25), a feeding pipe (26), a fixed plate (27), a circular hole (272) and a baffle (28). The feeding frame (21) is fixedly installed on the rear side of the ultrasonic cleaner (11). The feeding groove (212) is opened on the front side center of the outer surface of the feeding frame (21). The lifting plate (25) is slidingly installed inside the feeding frame (21), and the upper surface of the lifting plate (25) is semicircular. The feeding pipe (26) is fixedly connected to the front side of the feeding frame (21) and located below the lower surface of the feeding groove (212). The fixed plate (27) is fixed to the upper surface of the ultrasonic cleaner (11) on one side of the middle part, and the rear side of the fixed plate (27) is in contact with the feeding pipe (26). The circular hole (272) is opened on the outer surface of the fixed plate (27). The baffle (28) is inside the fixed plate (27).
2. The copper-zinc alloy rod cleaning apparatus according to claim 1, characterized by, The feeding assembly further comprises a base frame (211), a mounting plate (22), a first electric push rod (23) and a connecting plate (24). The base frame (211) is fixed to the lower surface of both sides of the feeding frame (21). The mounting plate (22) is fixed to the outer surface of the rear side of the upper end of the feeding frame (21). The first electric push rod (23) is fixed to the lower surface of the mounting plate (22). The connecting plate (24) is fixed to the output end of the first electric push rod (23), and the upper surface of the connecting plate (24) is fixedly connected with the lower surface of the lifting plate (25).
3. The copper-zinc alloy rod cleaning apparatus according to claim 2, characterized by, The inner upper surface of the fixed plate (27) is provided with a movable groove (271), and the movable groove (271) and the circular hole (272) are mutually penetrated. The two sides of the fixed plate (27) are fixed with a second electric push rod (29), and the output end of the second electric push rod (29) is in contact with the lower surface of the top end of the baffle (28).
4. The copper-zinc alloy rod cleaning apparatus according to claim 3, characterized by The baffle (28) is slidingly installed inside the movable groove (271), and the circular hole (272) is in positive correspondence with the feeding pipe (26).
5. The copper-zinc alloy rod cleaning apparatus according to claim 4, characterized by It also includes a cleaning assembly; the cleaning assembly includes a support plate (31), a movable rod (32), a limiting rod (33), a movable frame (34), a threaded rod (35), a collection frame (36) and a filter paper (37). The support plate (31) is fixed to the front wall of the ultrasonic cleaner (11) on both ends, and the movable rod (32) is fixed between the two support plates (31). The limiting rod (33) is fixed between the two support plates (31). The movable frame (34) is slidingly penetrated outside the movable rod (32) and the limiting rod (33). The threaded rod (35) is threadedly penetrated in the center of the upper surface of the movable frame (34). The lower surface of the threaded rod (35) is rotatably installed with the collection frame (36). The collection frame (36) is placed with the filter paper (37) inside.
6. The copper-zinc alloy rod cleaning apparatus according to claim 5, wherein The lower end of the collection frame (36) extends into the inside of the ultrasonic cleaner (11), and the movable frame (34) moves horizontally reciprocating on the outer surface of the movable rod (32) and the limiting rod (33). The bottom surface of the collection frame (36) is provided with a small notch.