Self-cleaning dehydration device for honeycomb metal filler
By introducing an automatic cleaning mechanism into the honeycomb metal packing dewatering device, the problem of difficult-to-clean deposits is solved by using a motor-driven cam and abutment wheel to vibrate the honeycomb packing, achieving a self-cleaning effect and improving the operating efficiency of the device.
Patent Information
- Application Number
- CN202422755820.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing dehydration devices for honeycomb metal fillers are difficult to clean after prolonged use, resulting in impurities adhering to the inside of the honeycomb tubes and affecting the normal operation of the device.
A device comprising a treatment tank, honeycomb filler, and an automatic cleaning mechanism was designed. The device uses a motor to drive a horizontal shaft to rotate a cam, which in turn lifts the built-in frame via a stop wheel, causing the honeycomb filler to vibrate. Impurities then detach and deposit at the bottom of the treatment tank, where they are discharged with the wastewater.
It achieves the self-cleaning function of honeycomb filler, and impurities can be automatically cleaned periodically, avoiding the difficulties of manual cleaning and improving the operating efficiency and reliability of the device.
Smart Images

Figure CN223465258U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal filler dehydration field especially relates to a self -cleaning honeycomb metal filler dehydration device. BACKGROUND
[0002] Honeycomb filler is mainly used for various sedimentation and sand removal. It is a water treatment device widely used in water supply and drainage and sewage treatment engineering in recent years. It has the advantages of wide application range, high treatment effect, small land occupation area, etc. General industrial and domestic water sedimentation, sewage sedimentation, oil separation and tail concentration treatment. In the biochemical treatment process of some biological filters, the honeycomb metal filler dehydration device is used to assist the separation of sediment and water.
[0003] The existing honeycomb metal filler dehydration device can make the suspended impurities in the water precipitate in the honeycomb pipe when in use, the water flows upward along the honeycomb pipe, and the sediment slides into the bottom of the pool under the action of gravity, and is then concentrated and discharged. However, long-term use can cause some sediments to adhere to the inside of the honeycomb pipe, which is not convenient for subsequent regular cleaning.
[0004] Therefore, it is necessary to provide a new self-cleaning honeycomb metal filler dehydration device to solve the above technical problems. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides a self-cleaning honeycomb metal filler dehydration device.
[0006] The self-cleaning honeycomb metal filler dehydration device provided by the utility model comprises a treatment tank, a water outlet pipe is arranged on one end side wall of the treatment tank, a water inlet pipe is arranged on the other end side wall of the treatment tank, and honeycomb filler is arranged in the treatment tank; an automatic cleaning mechanism, the automatic cleaning mechanism comprises a fixed frame, the fixed frame is fixedly connected with the inner wall of the treatment tank, an inner frame is arranged in the fixed frame, the honeycomb filler is fixedly connected with the inner frame, and a driving assembly is arranged between the inner frame and the fixed frame. The driving assembly comprises a horizontal shaft, both ends of the horizontal shaft are rotatably connected with both end frame walls of the fixed frame, cams are fixedly connected with both ends of the horizontal shaft, two mounting seats are symmetrically arranged on the lower end frame wall of the inner frame, resistance wheels are mounted on the two mounting seats, one end of the horizontal shaft extends to the outside of the treatment tank, a motor is mounted on the side wall of the treatment tank, and the output end of the motor is fixedly connected with one end of the horizontal shaft.
[0007] Preferably, the two mounting seats are arranged in alignment with the two cams respectively.
[0008] Preferably, two grooves are symmetrically arranged on the lower end frame wall of the inner frame, and the two mounting seats are fixedly installed in the two grooves respectively.
[0009] Preferably, two vertical rods are symmetrically and fixedly connected to the end walls of the fixed frame, side plates are arranged on the end walls of the built-in frame, sliding openings are arranged at the ends of the side plates, the vertical rods are slidably connected with the side plates in pairs, springs are arranged on the vertical rods, the lower ends of the springs are connected with the frame walls of the fixed frame, and the upper ends of the springs are connected with the side plates in pairs.
[0010] Preferably, a plurality of through grooves are equidistantly arranged on the bottom end wall of the built-in frame.
[0011] Preferably, a sewage pipe is arranged on the pipe body of the water inlet pipe, and valve bodies are arranged in the water inlet pipe and the sewage pipe.
[0012] Compared with the related art, the dehydrating device for honeycomb metal fillers has the following beneficial effects:
[0013] 1、 the built-in frame is intermittently lifted by the two mounting seats, the honeycomb fillers are continuously vibrated by the built-in frame, the impurities attached in the honeycomb filler pipe are separated, and the impurities are deposited at the lower end of the treatment tank, so that the subsequent impurities can be discharged with sewage.
[0014] 2、 the side plates at the ends of the built-in frame are stably slid relative to the two vertical rods at the ends of the fixed frame, the springs are elastically deformed, and the built-in frame can be stably vibrated relative to the fixed frame. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structural schematic view of a preferred embodiment of the utility model;
[0016] Figure 2 is a structural schematic view of a preferred embodiment of the utility model; Figure 1 is a structural schematic view of a preferred embodiment of the utility model;
[0017] Figure 3 is a structural schematic view of a preferred embodiment of the utility model; Figure 2 is an exploded structural schematic view of a preferred embodiment of the utility model;
[0018] Figure 4 is a structural schematic view of A in the preferred embodiment of the utility model. Figure 3
[0019] Numbers in the figure: 1. Treatment tank; 2. Outlet pipe; 21. Inlet pipe; 3. Honeycomb filler; 4. Fixed frame; 41. Internal frame; 5. Horizontal axis; 51. Cam; 52. Mounting seat; 53. Retaining wheel; 54. Motor; 6. Vertical rod; 61. Side plate; 7. Spring; 8. Through groove; 9. Drain pipe; 91. Valve body. DETAILED DESCRIPTION
[0020] The present invention will be further described below with reference to the accompanying drawings and implementation examples.
[0021] Please refer to Figures 1 to 4 A self-cleaning dehydration device for honeycomb metal fillers includes: a processing tank 1, a water outlet pipe 2 is provided on one end side wall of the processing tank 1, a water inlet pipe 21 is provided on the other end side wall of the processing tank 1, and a honeycomb filler 3 is provided inside the processing tank 1; an automatic cleaning mechanism, the automatic cleaning mechanism includes a fixed frame 4, the fixed frame 4 is fixedly connected to the inner wall of the processing tank 1, an internal frame 41 is provided in the fixed frame 4, the honeycomb filler 3 is fixedly connected to the internal frame 41, and a driving assembly is provided between the internal frame 41 and the fixed frame 4. The driving assembly includes a horizontal shaft 5, the two ends of the horizontal shaft 5 are respectively rotatably connected to the two end frame walls of the fixed frame 4, the two ends of the horizontal shaft 5 are fixedly connected to the cam 51, two mounting seats 52 are symmetrically provided on the lower end frame wall of the internal frame 41, and the two mounting seats 52 are both mounted and connected to the wheel 53, one end of the horizontal shaft 5 extends to the outside of the processing tank 1, and a motor 54 is installed and connected to the side wall of the processing tank 1, and the output end of the motor 54 is fixedly connected to one end of the horizontal shaft 5.
[0022] In the specific implementation process, Figure 3 and Figure 4 As shown, the two mounting seats 52 are aligned with the two cams 51 respectively.
[0023] It should be noted that: the motor 54 is started so that its output end drives the horizontal shaft 5 to rotate, driving the two cams 51 to rotate accordingly, causing the two wheels 53 to intermittently move upward while rotating, and using the two mounting seats 52 to intermittently lift the internal frame 41;
[0024] The internal frame 41 is used to drive the honeycomb filler 3 to vibrate continuously, so that the impurities attached to the honeycomb filler 3 tube are separated and deposited at the lower end of the processing tank 1;
[0025] The two mounting seats 52 are aligned with the two cams 51 so that the two cams 51 can push the two wheels 53 when they rotate.
[0026] refer to Figure 3 and Figure 4 As shown, two grooves are symmetrically provided on the lower end frame wall of the built-in frame 41, and the two mounting seats 52 are fixedly installed in the two grooves respectively.
[0027] Reference Figure 3 As shown in the fixed frame 4, two end walls are symmetrically fixed and connected with two vertical rods 6, the two end walls of the built-in frame 41 are provided with side plates 61, the two ends of the two end side plates 61 are provided with sliding openings, the plurality of vertical rods 6 are respectively connected with the two side plates 61, the plurality of vertical rods 6 are provided with springs 7, the lower ends of the plurality of springs 7 are connected with the frame wall of the fixed frame 4, and the upper ends of the plurality of springs 7 are respectively connected with the two side plates 61.
[0028] It should be noted that the side plates 61 at the two ends of the two built-in frames 41 stably slide relative to the two vertical rods 6 at the two ends of the fixed frame 4, so that the plurality of springs 7 are elastically deformed, and the vibration of the built-in frame 41 is ensured to be stable.
[0029] Reference Figure 2 And Figure 3 As shown in the fixed frame 4, two end walls are symmetrically fixed and connected with two vertical rods 6, the two end walls of the built-in frame 41 are provided with side plates 61, the two ends of the two end side plates 61 are provided with sliding openings, the plurality of vertical rods 6 are respectively connected with the two side plates 61, the plurality of vertical rods 6 are provided with springs 7, the lower ends of the plurality of springs 7 are connected with the frame wall of the fixed frame 4, and the upper ends of the plurality of springs 7 are respectively connected with the two side plates 61.
[0030] It should be noted that the setting of the through groove 8 makes the impurities attached in the honeycomb filler 3 pipe separate and deposit at the lower end of the treatment tank 1.
[0031] Reference Figure 1 As shown in the fixed frame 4, two end walls are symmetrically fixed and connected with two vertical rods 6, the two end walls of the built-in frame 41 are provided with side plates 61, the two ends of the two end side plates 61 are provided with sliding openings, the plurality of vertical rods 6 are respectively connected with the two side plates 61, the plurality of vertical rods 6 are provided with springs 7, the lower ends of the plurality of springs 7 are connected with the frame wall of the fixed frame 4, and the upper ends of the plurality of springs 7 are respectively connected with the two side plates 61.
[0032] It should be noted that controlling the valve body 91 on the water inlet pipe 21 to be closed, so that the stains can be accumulated in the inside of the treatment tank 1, and controlling the valve body 91 on the blowdown pipe 9 to be opened, so that the impurities can be discharged with the sewage through the blowdown pipe 9.
[0033] The working principle of the self-cleaning honeycomb metal filler dehydration device provided by the utility model is as follows: the valve body 91 on the water inlet pipe 21 is controlled to be closed, the motor 54 is started to drive the horizontal shaft 5 to rotate, the two cams 51 are driven to rotate, the two resistance wheels 53 are intermittently moved upward at the same time, the built-in frame 41 is intermittently lifted by the two mounting seats 52, the side plates 61 at the two ends of the built-in frame 41 stably slide relative to the two vertical rods 6 at the two ends of the fixed frame 4, the plurality of springs 7 are elastically deformed, the built-in frame 41 drives the honeycomb filler 3 to continuously vibrate, the impurities attached in the honeycomb filler 3 pipe separate and deposit at the lower end of the treatment tank 1, and then the valve body 91 on the blowdown pipe 9 is controlled to be opened, so that the impurities can be discharged with the sewage.
[0034] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion according to the content of the utility model specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.
Claims
1. A self-cleaning dewatering device for honeycomb metal packing, characterized by, Include: The treatment tank (1), one end of the treatment tank (1) is provided with a water outlet pipe (2), the other end of the treatment tank (1) is provided with a water inlet pipe (21), the inside of the treatment tank (1) is provided with a honeycomb filler (3); The automatic cleaning mechanism includes a fixed frame (4), the fixed frame (4) is fixedly connected with the inner wall of the treatment tank (1), the fixed frame (4) is provided with an inner frame (41), the honeycomb filler (3) is fixedly connected with the inner frame (41), the inner frame (41) and the fixed frame (4) are provided with a driving assembly, the driving assembly includes a horizontal shaft (5), the both ends of the horizontal shaft (5) are rotatably connected with the both end frame walls of the fixed frame (4), the both ends of the horizontal shaft (5) are fixedly connected with a cam (51), the lower end frame wall of the inner frame (41) is symmetrically provided with two mounting seats (52), two mounting seats (52) are installed and connected with a resistance wheel (53), one end of the horizontal shaft (5) extends to the outside of the treatment tank (1), the sidewall of the treatment tank (1) is installed and connected with a motor (54), the output end of the motor (54) is fixedly connected with one end of the horizontal shaft (5).
2. A dewatering device for self-cleaning honeycomb metal packing according to claim 1, characterized in that, Two mounting seats (52) are respectively arranged in alignment with two cams (51).
3. A dewatering device for self-cleaning honeycomb metal packing according to claim 1, characterized in that, The lower end frame wall of the inner frame (41) is symmetrically provided with two recesses, and two mounting seats (52) are respectively fixedly installed in the two recesses.
4. A dewatering device for self-cleaning honeycomb metal packing according to claim 1, characterized in that, The both end frame walls of the fixed frame (4) are symmetrically fixedly connected with two vertical rods (6), the both end sidewalls of the inner frame (41) are provided with a side plate (61), the both ends of the side plate (61) are provided with a sliding opening, a plurality of vertical rods (6) are respectively connected with two side plates (61) in pairs, a plurality of springs (7) are arranged on the vertical rods (6), the lower ends of the springs (7) are connected with the frame wall of the fixed frame (4), and the upper ends of the springs (7) are connected with the two side plates (61) in pairs.
5. A dewatering device for self-cleaning honeycomb metal packing according to claim 1, characterized in that, A plurality of through grooves (8) are equidistantly arranged on the bottom end frame wall of the inner frame (41).
6. A dewatering device for self-cleaning honeycomb metal packing according to claim 1, characterized in that, The pipe body of the water inlet pipe (21) is provided with a blowdown pipe (9), and the blowdown pipe (9) and the water inlet pipe (21) are both installed and connected with a valve body (91).