Heald wire heat setting device with good energy-saving effect

By introducing a heating component and a hydraulic system into the heat setting device for healds, spraying hot air and recovering waste heat, the problem of low heating efficiency is solved, and a wider range of use and energy-saving effects are achieved.

CN223465439UActive Publication Date: 2025-10-24ZHENGZHOU SHENGYUAN SPECIAL FIBER WEAVING CO LTD
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Patent Information

Application Number
CN202422932863.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-24
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing heat setting devices for healds have poor heating effect and low efficiency, and fail to effectively utilize waste heat, resulting in limitations in use.

Method used

The heating components include a heating box, a diverter pipe and a nozzle, which spray hot air into the shaping box, and recover the waste heat through the heat accumulator, and are precisely controlled in combination with the hydraulic system and temperature sensor.

Benefits of technology

The heating efficiency and application scope are improved, the waste heat is recovered and utilized, and the energy-saving effect and practicality of the device are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat setting device for a harness wire with a good energy-saving effect, and particularly relates to the field of harness wire processing, the heat setting device comprises a setting box, a heating assembly is arranged on one side of the setting box, the heating assembly comprises a heating box, and one side of the heating box is connected with a shunt pipe through a connecting pipe; spray heads are fixedly arranged on the inner wall of the flow dividing pipe at equal intervals, the flow dividing pipe is arranged in a rectangular shape and located on the inner wall of the shaping box, a fixing pipe is fixedly arranged at the other end of the flow dividing pipe, the fixing pipe extends out of the shaping box and is connected with a heat accumulator, and a connecting assembly is arranged outside the shaping box. Through the arrangement of the heating assembly, the heating box sprays hot air into the shaping box through a spray head through a flow dividing pipe, then the heating effect of the device is further improved, the application range of the device is wider, meanwhile, waste heat is recycled into the heat accumulator, a certain energy-saving effect is achieved, the practicability of the device is enhanced, and the device is suitable for popularization and application. And the application range is wider.
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Description

Technical Field

[0001] The utility model relates to the field of heald processing, and more specifically, to a heat setting device for healds with good energy-saving effect. Background Art

[0002] Healds are a major consumable component in textile production. China, as a global textile enterprise cluster, has millions of textile machines of various types, and consumes tens of billions of healds each year. Traditional healds are made by winding a circle of iron wire at each distance, and this circle serves as the heald eye.

[0003] After searching, the existing patent (publication number: CN 220028501 U) discloses a heald straightening and shaping mechanism, the key points of its technical solution are: it includes a processing table, the top surface of the processing table is fixedly connected to two positioning plates, one side of the two positioning plates is respectively provided with a socket hole, the two sides of the two positioning plates away from each other are respectively fixedly connected to a driving motor, the outer circular wall surface of the driving motor rotating shaft is movably sleeved with the inner circular wall surface of the socket hole, a heald body is arranged above the processing table; a pressing assembly, the pressing assembly is arranged above the processing table, and is used to press and straighten the heald body, by arranging a squeezing plate, the squeezing plate can move up and down above the movable block, and when the squeezing plate moves toward the top surface of the movable block, the heald body is squeezed between the movable block and the squeezing plate, by arranging a scale block, the scale block can indicate the distance between the squeezing plate and the movable block when the squeezing plate moves up and down, thereby controlling the thickness of the pressed and stretched heald body.

[0004] Existing heat-setting devices for healds have poor heating effects during use. They are limited to heating the healds through heating wires outside the lower die. This results in low heating efficiency and poor effects, leading to certain limitations in their use. Furthermore, the aforementioned patent documents do not propose any relevant solutions to address the above-mentioned issues.

[0005] Therefore, in order to solve the above problems, a heat setting device for heald with good energy-saving effect is proposed. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the embodiments of the present invention provide a heat setting device for healds with good energy-saving effect, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the utility model provides the following technical scheme: A heat setting device for heald with good energy saving effect, including setting box, the one side of setting box is provided with heating assembly, heating assembly includes heating box, one side of heating box is connected with shunt pipe through connecting pipe, the inner wall of shunt pipe is fixedly provided with spray head at equal intervals, and the shunt pipe is rectangle and is located in the inner wall of setting box, and the other end of shunt pipe is fixedly provided with fixed tube, fixed tube extends to the outside of setting box and is connected with heat accumulator.

[0008] Preferably, the outside of the setting box is provided with a connecting assembly, the connecting assembly includes a fixed frame, a hydraulic cylinder is fixedly arranged on the upper end of the fixed frame, a hydraulic rod is sleeved on one side of the hydraulic cylinder, and an upper die is fixedly arranged at the bottom of the hydraulic rod.

[0009] Preferably, the inner walls of both ends of the fixed frame are slidably connected with sliding blocks, fixed rods are fixedly arranged on one side of the sliding blocks, and upper covers are fixedly arranged at one end of the fixed rods.

[0010] Preferably, the bottom of the sliding block is fixedly connected with an electric telescopic rod, and the electric telescopic rod is located inside the fixed frame.

[0011] Preferably, a fixed seat is fixedly arranged inside the setting box, a heating wire is fixedly arranged inside the fixed seat, and the heating wire is located on the outer wall of the lower die.

[0012] Preferably, a temperature sensor is fixedly arranged on one side of the inside of the setting box, and a timing sensor is fixedly arranged on one side of the temperature sensor.

[0013] The utility model discloses a technical effect and advantage:

[0014] Compared with the prior art, the heat setting device for heald with good energy saving effect, through the setting of heating assembly, heating box passes through shunt pipe and sprays hot air into the inside of setting box through spray head, and further improves the heating effect, so that the device has a wider range of use, and the waste heat is recovered into the inside of heat accumulator, so that a certain energy saving effect is achieved, the practicability of the device is enhanced, and the range of use is wider. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the whole structure schematic view of the utility model.

[0016] Figure 2 It is the connecting assembly structure schematic view of the utility model.

[0017] Figure 3 It is the heating assembly structure schematic view of the utility model.

[0018] Figure 4 It is the heating wire position structure schematic view of the utility model.

[0019] The accompanying drawings are marked as follows: 1. Forming box; 2. Connecting assembly; 21. Fixed frame; 22. Hydraulic cylinder; 23. Hydraulic rod; 24. Upper mold; 25. Slider; 26. Electric telescopic rod; 27. Fixed rod; 28. Upper cover; 3. Heating assembly; 31. Heating box; 32. Connecting pipe; 33. Diverter pipe; 34. Nozzle; 35. Fixed pipe; 36. Heat accumulator; 4. Fixed seat; 5. Heating wire; 6. Lower mold; 7. Temperature sensor; 8. Timing sensor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example 1

[0022] As attached Figures 1 to 4 The shown device is a heat setting device for heald with good energy-saving effect, including a setting box 1, a heating component 3 is provided on one side of the setting box 1, the heating component 3 includes a heating box 31, a diversion pipe 33 is connected to one side of the heating box 31 through a connecting pipe 32, the inner wall of the diversion pipe 33 is evenly spaced and fixed with nozzles 34, and the diversion pipe 33 is rectangular and located on the inner wall of the setting box 1, and a fixed pipe 35 is fixedly provided at the other end of the diversion pipe 33, the fixed pipe 35 extends to the outside of the setting box 1 and is connected to a heat accumulator 36.

[0023] Among them: by providing a heating box 31, the heating box 31 sprays hot air into the interior of the shaping box 1 through the nozzle 34 via the diversion pipe 33, thereby further improving its heating effect, making the device more widely used, and at the same time, by recovering the waste heat into the heat accumulator 36, a certain energy-saving effect is achieved.

[0024] Example 2

[0025] Based on the first embodiment, the solution in the first embodiment is further detailed in combination with the following specific working methods. Figures 1 to 4 As shown, see the following description for details:

[0026] As a preferred embodiment, a connecting component 2 is provided on the outside of the shaping box 1, and the connecting component 2 includes a fixing frame 21, a hydraulic cylinder 22 is fixedly provided on the upper end of the fixing frame 21, a hydraulic rod 23 is sleeved on one side of the hydraulic cylinder 22, and an upper mold 24 is fixedly provided on the bottom of the hydraulic rod 23; further, by providing the hydraulic cylinder 22, the hydraulic oil inside the hydraulic cylinder 22 drives the hydraulic rod 23 to move up and down, and the upper mold 24 is used in conjunction with the lower mold 6 to perform heating and shaping operations on the heald wire, making the device more convenient to use.

[0027] As a preferred embodiment, the inner walls at both ends of the fixing frame 21 are slidably connected with sliders 25, a fixing rod 27 is fixedly provided on one side of the slider 25, and an upper cover 28 is fixedly provided on one end of the fixing rod 27; further, by providing the upper cover 28, the heat inside the shaping box 1 is blocked, and its leakage out is reduced, thereby improving the practicality of the device to a certain extent.

[0028] As a preferred embodiment, the bottom of the slider 25 is fixedly connected to an electric telescopic rod 26, and the electric telescopic rod 26 is located inside the fixed frame 21; further, by providing the electric telescopic rod 26, the upper cover 28 can be driven to move up and down, which facilitates operation of the interior of the shaping box 1, making the device more convenient to use.

[0029] As a preferred embodiment, a fixing seat 4 is fixedly provided inside the shaping box 1, a heating wire 5 is fixedly provided inside the fixing seat 4, and the heating wire 5 is located on the outer wall of the lower mold 6; further, by providing the heating wire 5, its heating effect is further improved, so that the device has a wider range of uses.

[0030] As a preferred embodiment, a temperature sensor 7 is fixedly provided on one side of the interior of the shaping box 1, and a timing sensor 8 is fixedly provided on one side of the temperature sensor 7; further, by providing the temperature sensor 7, the temperature inside the shaping box 1 can be monitored in real time, and by providing the timing sensor 8, the heating can be actually regulated according to actual needs, thereby further improving the practicality of the device.

[0031] The working process of this utility model is as follows:

[0032] In use, first by setting heating box 31 outside one side of the setting box 1, through the heating box 31, the heat is transported to the inside of the shunt pipe 33 through the connecting pipe 32, and is sprayed through the nozzle 34 on one side of the shunt pipe 33, the heating operation inside the setting box 1 is carried out, at the same time, the hydraulic cylinder 22 is connected outside through the fixing frame 21, the hydraulic oil in the hydraulic cylinder 22 drives the hydraulic rod 23 to move up and down, and then drives the upper die 24 to enter the inside of the setting box 1, and the press forming operation of the heald is carried out by connecting with the lower die 6, and the heating wire 5 is connected outside the lower die 6 through the fixing seat 4, so as to facilitate the heating of the heald inside the lower die 6, further improve the heating effect, improve the heat setting operation, at the same time, by setting the heat accumulator 36, the waste heat inside the setting box 1 is recycled, further improve the energy saving effect, make the practicability of the device enhance, in addition, by setting temperature sensor 7 on one side inside the setting box 1, the temperature inside is monitored in real time, at the same time, by setting the timing sensor 8, the timing sensor 8 can control the actual heating according to the actual demand, so as to further improve the practicability of the device, and by setting the sliding block 25 on both ends of the fixing frame 21, the electric telescopic rod 26 set at the bottom of the sliding block 25 drives it to move up and down inside the fixing frame 21, so as to facilitate the up and down movement of the upper cover 28 connected through the fixing rod 27 on one end, the heald after internal heating and setting is taken out, so that the device is more convenient to use, to a certain extent, improve the practicability of the device.

[0033] Finally: the above only for the preferred embodiments of the present application, and not for limiting the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A heat setting device for a heddle with good energy saving effect, comprising a setting box (1), characterized in that; The side of the shaping box (1) is provided with a heating assembly (3), the heating assembly (3) includes a heating box (31), one side of the heating box (31) is connected with a shunt pipe (33) through a connecting pipe (32), the inner wall of the shunt pipe (33) is equidistantly and fixedly provided with a nozzle (34), the shunt pipe (33) is rectangularly arranged and located in the inner wall of the shaping box (1), and the other end of the shunt pipe (33) is fixedly provided with a fixed pipe (35), the fixed pipe (35) extends to the outside of the shaping box (1) and is connected with a heat accumulator (36).

2. The heat setting device for the energy-saving effect of the heddle according to claim 1, characterized in that: The outside of the shaping box (1) is provided with a connecting assembly (2), the connecting assembly (2) includes a fixing frame (21), the upper end of the fixing frame (21) is fixedly provided with a hydraulic cylinder (22), one side of the hydraulic cylinder (22) is sleeved with a hydraulic rod (23), and the bottom of the hydraulic rod (23) is fixedly provided with an upper die (24).

3. The heat setting device for the energy-saving effect of the heddle according to claim 2, characterized in that: The inner walls of the two ends of the fixing frame (21) are both slidably connected with a sliding block (25), one side of the sliding block (25) is fixedly provided with a fixed rod (27), and one end of the fixed rod (27) is fixedly provided with an upper cover (28).

4. The heat setting device for the energy-saving effect of the heddle according to claim 3, characterized in that: The bottom of the sliding block (25) is fixedly connected with an electric telescopic rod (26), and the electric telescopic rod (26) is located in the fixing frame (21).

5. The heat setting device for energy saving of the heddle according to claim 1, characterized in that: The inside of the shaping box (1) is fixedly provided with a fixing seat (4), the inside of the fixing seat (4) is fixedly provided with a heating wire (5), and the heating wire (5) is located on the outer wall of a lower die (6).

6. The heat setting device for energy saving of the heald according to claim 1, characterized in that: One side of the inside of the shaping box (1) is fixedly provided with a temperature sensor (7), and one side of the temperature sensor (7) is fixedly provided with a timing sensor (8).

Citation Information

Patent Citations

  • Harness wire straightening and shaping mechanism

    CN220028501U