Vertical shaving board extruding machine
By combining forming, driving, feeding and auxiliary devices, the problem of uneven material distribution in vertical particleboard extruders is solved, achieving uniform material falling and extrusion processing, and improving the density uniformity and strength of the board.
Patent Information
- Application Number
- CN202422363864.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-09-27
AI Technical Summary
Existing vertical particleboard extruders cannot effectively and evenly distribute materials after they are added, resulting in uneven board density and affecting the strength of the boards.
The device employs a forming device, a driving device, a feeding device, and an auxiliary device. The driving device provides power, the feeding device controls the material feeding, and the auxiliary device ensures that the material falls evenly. The extrusion module and vibrating cloth bar are used to achieve uniform material distribution and extrusion processing.
It improves the material falling efficiency and the density uniformity of the plate, enhances the practicality and stability of the device, and increases the strength of the plate.
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Figure CN223466445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of particle board extruders, in particular to a vertical particle board extruder. Background Art
[0002] Vertical particleboard extruder is a kind of mechanical equipment specially used for producing particleboard. Its characteristics are its compact structure, small footprint, and ability to produce particleboard efficiently and stably. The working principle of vertical particleboard extruder is to compress wood chips, sawdust, shavings and other raw materials into particleboard with a certain thickness and strength in a mold through high pressure pressing. Particleboard can be used in furniture manufacturing, building decoration, packaging and industrial applications. Particleboard has good physical properties, economy and wide applicability.
[0003] In the prior art, a Chinese utility model patent with application number CN200920215302.5 relates to a vertical particleboard extruder, including a frame, a motor, an extrusion head and a main shaft flywheel, etc., which can reduce costs and increase benefits.
[0004] However, in actual use, the above device cannot effectively distribute the material evenly in the initial state after it is added, and thus the density of the plate is unevenly distributed during the extrusion operation, thereby affecting the use strength of the plate. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a vertical particleboard extruder that processes the plate raw materials through a forming device, provides power to the forming device through a driving device, controls the addition of materials through a feeding device, and makes the materials fall evenly through an auxiliary device, thereby improving the falling efficiency of the materials and improving the practicality of the device.
[0006] The utility model discloses a vertical particleboard extruder, which comprises a forming device, a driving device, a feeding device and an auxiliary device. The driving device is installed on the forming device, the feeding device is installed on the forming device, and the auxiliary device is installed on the feeding device. The plate raw material is processed by the forming device, the driving device provides power for the forming device, the feeding of the material is controlled by the feeding device, and the material is made to fall evenly by the auxiliary device, thereby improving the falling efficiency of the material and improving the practicability of the device.
[0007] Preferably, the forming device comprises a base, a first hydraulic cylinder, a lifting plate, an extrusion die set, a baffle and a limiting groove, the first hydraulic cylinder is installed on the upper side of the base through a plurality of light rods, the moving end of the first hydraulic cylinder is connected with the lifting plate, the plurality of light rods pass through four groups of corners of the lifting plate, a group of extrusion die sets are respectively installed on the left and right of the upper end face of the base, a group of baffles and limiting grooves are respectively arranged on the side face of the extrusion die set, the two groups of extrusion die sets are centrally symmetrical to each other, and the extrusion processing space is between the two groups of baffles; the baffles and the limiting grooves are matched and limited to make the two groups of extrusion die sets stable during the moving process of moving towards or away from each other, and the plate raw material is extruded and formed at the same time, the upper part of the extrusion space is sealed by controlling the elongation of the first hydraulic cylinder and the lifting plate, and the practicability of the device is improved.
[0008] Preferably, the driving device comprises a transverse frame, a bidirectional screw and a speed reducer, a group of horizontal grooves are respectively arranged on the front and back of the upper end face of the base, a group of transverse frames are respectively connected to the front and back of the lower end face of the extrusion die set, the transverse frames are located in the grooves on the base, the bidirectional screws are horizontally installed in the grooves of the base and connected with the transverse frames through nuts, a group of speed reducers are respectively installed on the front of the left end face and the back of the right end face of the base, and the two groups of speed reducers are connected with the two groups of bidirectional screws; power is transmitted to the two groups of bidirectional screws to drive the two groups of bidirectional screws to rotate by starting the two groups of speed reducers, the two groups of extrusion die sets are driven to move towards or away from each other by the bidirectional screws and the nuts on the transverse frames, so as to cooperate with the baffles to extrude the plate raw material, and the practicability of the device is improved.
[0009] Preferably, the discharging device comprises a discharging box, an electric cylinder, a limiting light rod and a discharge pipe, the discharging box is installed on the upper end face of the extrusion die set, the lower part of the discharging box is provided with the discharge pipe, the electric cylinder is installed on the upper part of the outer side face of the extrusion die set, the moving end of the electric cylinder is connected with the outer side face of the discharging box through the outer side face of the extrusion die set, a group of limiting light rods are respectively installed on the front and back of the outer side face of the discharging box, and the two groups of limiting light rods extend to the right side of the extrusion die set through the left end face of the extrusion die set; the discharging box is driven to move left and right by controlling the extension and contraction of the electric cylinder, and then the discharge pipe is driven to move on the upper end face of the extrusion die set, the output end of the discharge pipe moves to the upper side of the extrusion die set during the contraction of the electric cylinder, and then the material in the discharging box stops discharging, the transverse movement of the discharging box is limited by the limiting light rods, the vibration amplitude of the discharging box during the movement is reduced, and the stability and practicability of the device are improved.
[0010] Preferably, the auxiliary device comprises a discharging roller and a gear, two groups of discharging rollers are horizontally arranged in the discharging box, a cavity is arranged at the rear of the discharging box, the rear of the discharging roller extends into the cavity of the discharging box, the gear is sleeved on the part of the discharging roller in the cavity, the two groups of gears are meshed and connected, a motor is arranged on the rear side of the discharging box, and the output end of the motor is connected with one group of discharging rollers; the motor is started to transmit power to the discharging roller connected with the motor, thereby driving the discharging roller to rotate, the two groups of discharging rollers are synchronously rotated through meshing transmission of the two groups of gears, and the material can uniformly fall and uniformly distribute, so that the practicability of the device is improved.
[0011] Preferably, the device further comprises a second hydraulic cylinder, a supporting plate, a vibration motor and a vibration material distributing rod, the second hydraulic cylinder is arranged on the bottom end face of the base, the supporting plate is arranged on the moving end of the second hydraulic cylinder, a rectangular hole is arranged on the upper end face of the base, the vibration motor is arranged on the lower end face of the lifting plate, a plurality of vibration material distributing rods are arranged on the lower end face of the vibration motor, and the plurality of vibration material distributing rods are linearly distributed and located between the two groups of extrusion die sets; the first hydraulic cylinder is controlled to be elongated so that the plurality of vibration material distributing rods are located between the two groups of extrusion die sets, and the vibration motor is started to drive the plurality of vibration material distributing rods to vibrate in the feeding process, so that the material between the two groups of extrusion die sets is uniformly distributed, the processing effect of the equipment is improved, and the practicability of the device is improved.
[0012] Compared with the prior art, the device has the beneficial effects that: the plate material is processed by the forming device, the driving device provides power for the forming device, the feeding of the material is controlled by the discharging device, the material is uniformly fallen by the auxiliary device, the falling efficiency of the material is improved, and the practicability of the device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is the isometric structural schematic view of the utility model;
[0014] Figure 2 is the explosion structural schematic view of the utility model;
[0015] Figure 3 is the cross-sectional structural schematic view of the utility model;
[0016] Figure 4 is the first local enlarged structural schematic view of the utility model;
[0017] Figure 5 is the second local enlarged structural schematic view of the utility model;
[0018] Marked in the drawing: 1, base; 2, first hydraulic cylinder; 3, lifting plate; 4, extrusion die set; 5, baffle; 6, limit groove; 7, transverse moving frame; 8, bidirectional screw; 9, speed reducer motor; 10, blanking box; 11, electric cylinder; 12, limit light rod; 13, discharge pipe; 14, blanking roller; 15, gear; 16, second hydraulic cylinder; 17, support plate; 18, vibration motor; 19, vibration distributing rod. DETAILED DESCRIPTION
[0019] For the convenience of understanding the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0020] Embodiment 1
[0021] As Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The driving device is installed on the forming device, the blanking device is installed on the forming device, and the auxiliary device is installed on the blanking device;
[0022] First, the motor is started to transmit power to the connected blanking roller 14, thereby driving the blanking roller 14 to rotate, and through the meshing transmission of the two groups of gears 15, the two groups of blanking rollers 14 are driven to rotate synchronously, so that the material can fall uniformly and be evenly distributed. After the first hydraulic cylinder 2 is controlled to elongate, a plurality of vibration distributing rods 19 are located between the two groups of extrusion die sets 4. During the feeding process, the vibration motor 18 is started to drive the plurality of vibration distributing rods 19 to vibrate, so that the material between the two groups of extrusion die sets 4 is evenly distributed. Then, the electric cylinder 11 is controlled to extend and retract to drive the blanking box 10 to move left and right, thereby driving the discharge pipe 13 to move on the upper end face of the extrusion die set 4. During the retraction of the electric cylinder 11, the output end of the discharge pipe 13 moves to the upper side of the extrusion die set 4, and the material in the blanking box 10 is stopped to be discharged. Then, the two speed reducer motors 9 are started to transmit power to the two bidirectional screws 8 respectively, thereby driving the two bidirectional screws 8 to rotate. Through the cooperation of the bidirectional screw 8 and the nut on the transverse moving frame 7, the two groups of extrusion die sets 4 are driven to move towards each other, so as to cooperate with the baffle 5 to extrude the plate raw material.
[0023] The forming device comprises a base 1, a first hydraulic cylinder 2, a lifting plate 3, an extrusion die set 4, a baffle 5 and a limiting groove 6, the first hydraulic cylinder 2 is installed on the upper side of the base 1 through a plurality of light rods, the moving end of the first hydraulic cylinder 2 is connected with the lifting plate 3, the plurality of light rods pass through four groups of corners of the lifting plate 3, a group of extrusion die sets 4 are respectively installed on the left and right upper end faces of the base 1, a group of baffles 5 and limiting grooves 6 are respectively arranged on the side faces of the extrusion die sets 4, the two groups of extrusion die sets 4 are centrally symmetrical to each other, and the extrusion processing space is between the two groups of baffles 5;
[0024] The driving device comprises a transverse frame 7, a bidirectional screw rod 8 and a speed reducer motor 9, a group of horizontal grooves are respectively arranged on the front and rear upper end faces of the base 1, a group of transverse frames 7 are respectively connected to the lower end faces of the extrusion die sets 4, the transverse frames 7 are located in the grooves on the base 1, the bidirectional screw rods 8 are horizontally installed in the grooves of the base 1 and connected with the transverse frames 7 through nuts, a group of speed reducer motors 9 are respectively installed on the front left end face and the rear right end face of the base 1, and the two groups of speed reducer motors 9 are connected with the two groups of bidirectional screw rods 8 respectively;
[0025] The discharging device comprises a discharging box 10, an electric cylinder 11, a limiting light rod 12 and a discharging pipe 13, the discharging box 10 is installed on the upper end face of the extrusion die set 4, the lower part of the discharging box 10 is provided with the discharging pipe 13, the electric cylinder 11 is installed on the outer side face of the extrusion die set 4, the moving end of the electric cylinder 11 passes through the outer side face of the extrusion die set 4 and is connected with the outer side face of the discharging box 10, a group of limiting light rods 12 are respectively installed on the outer side faces of the front and rear discharging boxes 10, and the two groups of limiting light rods 12 extend to the right side of the extrusion die set 4 through the left end face of the extrusion die set 4;
[0026] The auxiliary device comprises a discharging roller 14 and a gear 15, two groups of discharging rollers 14 are horizontally installed in the discharging box 10, a cavity is arranged at the rear part of the discharging box 10, the rear part of the discharging roller 14 extends into the cavity of the discharging box 10, the gears 15 are sleeved on the parts of the discharging rollers 14 located in the cavity, the two groups of gears 15 are meshed and connected, a motor is installed on the rear side face of the discharging box 10, and the output end of the motor is connected with a group of discharging rollers 14;
[0027] The device further comprises a second hydraulic cylinder 16, a support plate 17, a vibration motor 18 and a vibration material distributing rod 19, the second hydraulic cylinder 16 is installed on the bottom end face of the base 1, the support plate 17 is installed on the moving end of the second hydraulic cylinder 16, a rectangular hole is arranged on the upper end face of the base 1, the vibration motor 18 is installed on the lower end face of the lifting plate 3, a plurality of vibration material distributing rods 19 are installed on the lower end face of the vibration motor 18, the plurality of vibration material distributing rods 19 are linearly distributed and located between the two groups of extrusion die sets 4;
[0028] The plate raw material is processed by the forming device, the driving device provides power for the forming device, the feeding device controls the addition of the material, the auxiliary device makes the material fall uniformly, improves the falling efficiency of the material, and improves the practicability of the device.
[0029] As shown in Figures 1 to 5 The utility model discloses a vertical shaving board extruding machine, when working, first, open motor and transmit power to the connected feed roller 14, and then drive feed roller 14 rotation, through two groups of gear 15 meshing transmission, and then make two groups of feed roller 14 synchronous rotation, make material even fall, make material even distribution, then control first hydraulic cylinder 2 elongation and make multiple vibration cloth rod 19 between two groups of extrusion die group 4, open vibration motor 18 and drive multiple vibration cloth rod 19 vibration during feeding, so that the material between two groups of extrusion die group 4 is evenly distributed, then through control electric cylinder 11 telescopic drive feed box 10 left and right movement, and then drive discharge pipe 13 on the upper end surface of extrusion die group 4 movement, electric cylinder 11 contraction process discharge pipe 13 output end moves to the upper side of extrusion die group 4 and then stops the material discharge in feed box 10, then open two groups of speed reducer motor 9 and transmit power to two groups of bidirectional screw 8 respectively, drive two groups of bidirectional screw 8 rotation, through bidirectional screw 8 cooperation nut on horizontal moving frame 7 drive two groups of extrusion die group 4 move towards, so as to cooperate baffle 5 and carry out extrusion processing to plate raw material.
[0030] The first hydraulic cylinder 2, electric cylinder 11, vibration motor 18, speed reducer motor 9 and second hydraulic cylinder 16 of the vertical shaving board extruding machine are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, without the creative labor of the technical personnel in the field.
[0031] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary technical personnel in the technical field, without departing from the technical principle of the utility model, a number of improvements and modifications can be made, and these improvements and modifications should be regarded as the protection range of the utility model.
Claims
1. A vertical chipboard extruder; characterized in that, The utility model relates to a kind of extrusion processing device, including forming device, drive device, blanking device and auxiliary device, drive device is installed on forming device, blanking device is installed on forming device, auxiliary device is installed on blanking device;Blanking device includes blanking box (10), electric cylinder (11), limit light pole (12) and discharge pipe (13), the upper end face of extrusion module (4) is installed with blanking box (10), the lower part of blanking box (10) is provided with discharge pipe (13), the outer side face upper portion of extrusion module (4) is installed with electric cylinder (11), the moving end of electric cylinder (11) passes through the outer side face of extrusion module (4) and the outer side face of blanking box (10) connection, the outer side face of blanking box (10) is installed with a set of limit light pole (12) respectively before and after, two sets of limit light pole (12) all extend to the right side of extrusion module (4) by passing through the left end face of extrusion module (4);Auxiliary device includes blanking roller (14) and gear (15), two groups of blanking roller (14) are horizontally installed in the inside of blanking box (10), the rear portion of blanking box (10) is provided with chamber, the rear portion of blanking roller (14) extends into the chamber of blanking box (10), gear (15) is sleeved on the part of blanking roller (14) in chamber, two groups of gear (15) are meshed connection, motor is installed on the rear side of blanking box (10), and the output end of motor is connected with a group of blanking roller (14).
2. A vertical flakeboard press as claimed in claim 1, characterised in that, Forming device includes base (1), first hydraulic cylinder (2), lifting plate (3), extrusion module (4), baffle (5) and limit slot (6), first hydraulic cylinder (2) is installed on the upside of base (1) by multiple groups of light poles, the moving end of first hydraulic cylinder (2) is connected with lifting plate (3), multiple groups of light poles pass through four groups of corners of lifting plate (3), the upper end face of base (1) is installed with a set of extrusion module (4) respectively left and right, a set of baffle (5) and limit slot (6) are respectively provided on the side of extrusion module (4) before and after, two groups of extrusion module (4) are mutually central symmetry, and the extrusion processing space between two groups of baffle (5).
3. A vertical flakeboard press as claimed in claim 2 wherein, Drive device includes transverse frame (7), bidirectional screw (8) and speed reducer motor (9), the upper end face of base (1) is provided with a group of horizontal grooves respectively before and after, the lower end face of extrusion module (4) is connected with a group of transverse frame (7) respectively before and after, transverse frame (7) is located in the groove on base (1), bidirectional screw (8) is horizontally installed in the groove of base (1) and is connected with transverse frame (7) by nut, the left end face front of base (1) and the right end face rear are installed with a group of speed reducer motor (9) respectively, two groups of speed reducer motor (9) are connected with two groups of bidirectional screw (8) respectively.
4. A vertical flakeboard press as claimed in claim 1 wherein, Also include the second hydraulic cylinder (16), support plate (17), vibration motor (18) and vibration cloth stick (19), the bottom end surface of the base (1) is installed with the second hydraulic cylinder (16), the moving end of the second hydraulic cylinder (16) is installed with the support plate (17), the upper end surface of the base (1) is provided with a rectangular hole, the lower end surface of the lifting plate (3) is installed with the vibration motor (18), the lower end surface of the vibration motor (18) is installed with multiple groups of vibration cloth sticks (19), multiple groups of vibration cloth sticks (19) are linearly distributed front and back and are located between the two extrusion die groups (4).
Citation Information
Patent Citations
Vertical extruding machine for shaving board
CN201573244U