Concrete curing atomization device

By combining electric heating and atomization technology, the concrete curing device solves the problems of time-consuming and labor-intensive traditional methods and the complexity of automated devices, providing a simplified constant temperature and humidity curing environment, improving construction efficiency and reducing costs.

CN223466462UActive Publication Date: 2025-10-24BEIJING YIZHIDAO BRIDGE TECH CO LTD
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Patent Information

Application Number
CN202422596985.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-10-24
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

Existing concrete curing methods are time-consuming and labor-intensive, with poor results. Furthermore, traditional automated devices are complex in structure, cumbersome to operate, and have high maintenance costs, making them difficult to widely promote.

Method used

Combining electric heating and atomization technology, a heating tube is used to heat the air layer inside the protective cover. Atomizing nozzles are evenly distributed to cover the health care area. Combined with temperature and humidity detection and control devices, the working status of the heating tube and atomizing nozzles is adjusted in real time to provide a health care environment with constant temperature and humidity.

Benefits of technology

A simplified concrete curing device has been developed, providing uniform temperature and humidity conditions, preventing concrete cracking, improving construction efficiency, and reducing labor and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a concrete curing atomization device, which belongs to the field of building construction equipment, combines an electric heating technology with an atomization technology, adopts a heating pipe to heat an air layer in a protective cover, and effectively covers the whole concrete curing area by uniformly arranging a plurality of atomization nozzles. And temperature and humidity conditions required by concrete curing are provided. And meanwhile, linkage with the control device is achieved, the temperature and humidity in the protective cover are detected in real time, the heating pipe and the atomization spray head are controlled to work in real time according to the temperature and humidity, a curing atomization environment with the constant temperature and humidity is provided for concrete curing, concrete cracking caused by water loss is effectively avoided, and the concrete curing effect is improved. The concrete curing atomization device is simple and reliable in structure and convenient to operate, the construction efficiency can be remarkably improved, and the labor cost and the equipment maintenance cost are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of building construction equipment, concretely relates to a concrete curing atomization device. BACKGROUND

[0002] In the construction process of modern buildings, the curing of concrete plays a crucial role in its strength and durability. Especially in the initial stage of concrete pouring, the temperature and humidity control of the concrete surface is particularly critical to ensure the performance of the concrete. The traditional concrete curing method mainly maintains humidity by artificial watering or covering plastic cloth, but these methods not only consume time and effort, but also often have poor results, with uneven watering frequency and range, and unsatisfactory temperature and humidity conditions.

[0003] With the increasing requirements of the construction industry on construction quality and efficiency, automated curing devices have gradually attracted attention, especially devices that can maintain constant temperature and humidity, which have been applied in some special environments. However, most of these devices have complex structures, cumbersome operations, and high maintenance costs, making them difficult to be widely promoted. Therefore, a simple and reliable concrete curing atomization device is needed. SUMMARY

[0004] To solve the above problems in the prior art, the utility model provides a concrete curing atomization device. The technical problem to be solved by the utility model is solved by the following technical scheme:

[0005] The utility model provides a concrete curing atomization device, comprising: an electric heating and atomization device, a control device and a moving device, the control device is arranged on the moving device; wherein the electric heating and atomization device comprises: a heating pipe, an atomization nozzle and a protective cover; the protective cover is arched, and the bottom is provided with an opening; the protective cover covers the surface of the curing area of the concrete; a plurality of atomization nozzles are evenly arranged on the inner side above the protective cover, and a plurality of heating pipes are arranged below the plurality of atomization nozzles; the control device comprises: a temperature and humidity detection device and a temperature and humidity control device; the temperature and humidity detection device is arranged in the protective cover and is used for detecting the temperature and humidity in the protective cover; the temperature and humidity control device is connected with the plurality of heating pipes and the plurality of atomization nozzles respectively, and is used for controlling the plurality of heating pipes and the plurality of atomization nozzles respectively according to the temperature and humidity in the protective cover.

[0006] In one embodiment of the utility model, the protective cover comprises at least two layers of stainless steel plates, and a thermal insulation material interlayer is arranged between the adjacent two layers of stainless steel plates.

[0007] In an embodiment of the utility model, control device, still include: atomization water tank, a plurality of atomization spray head between through stainless steel connecting pipeline intercommunication, and through stainless steel connecting pipeline connection atomization water tank, atomization water tank is used for water supply for a plurality of atomization spray head.

[0008] In an embodiment of the utility model, control device, still include: distribution box, distribution box is used for heating pipe, atomization spray head, temperature and humidity detection device and temperature and humidity control device power supply;Distribution box is provided with temperature and humidity sensor, is used for detecting external environment temperature and humidity;Temperature and humidity control device, still be used for according to external environment temperature and humidity respectively control a plurality of heating pipes and a plurality of atomization spray heads.

[0009] In an embodiment of the utility model, temperature and humidity detection device, include: temperature probe and humidity probe, temperature probe and humidity probe are all spaced apart and are provided with a plurality of, a plurality of temperature probes and a plurality of humidity probes are all close to the surface of the curing area of concrete and are set up.

[0010] In an embodiment of the utility model, temperature and humidity control device, is used for according to external environment temperature and the temperature in protective cover control a plurality of heating pipes heating power;Temperature and humidity control device, still be used for according to external environment humidity and the humidity in protective cover respectively independent control a plurality of atomization spray heads spray amount and spray time.

[0011] In an embodiment of the utility model, control device, still include: display control terminal;Display control terminal is connected temperature and humidity detection device and temperature and humidity control device respectively, is used for displaying external environment temperature and humidity and the temperature and humidity in protective cover, and through temperature and humidity control device respectively control heating pipe and a plurality of atomization spray heads.

[0012] In an embodiment of the utility model, display control terminal, include: display screen, is used for displaying external environment temperature and humidity and the temperature and humidity in protective cover, and through man-machine interactive operation control temperature and humidity control device.

[0013] In an embodiment of the utility model, mobile device, include: mobile platform and gyro wheel;Control device is set up on mobile platform, and the bottom of mobile platform is provided with a plurality of gyro wheel.

[0014] In an embodiment of the utility model, mobile platform is provided with handrail.

[0015] Compared with the prior art, the utility model has the advantages of:

[0016] The concrete curing atomization device combines the electric heating technology and the atomization technology, adopts the heating pipe to heat the air layer in the protective cover, then effectively covers the whole concrete curing area through the uniformly arranged several atomization nozzles, and provides the temperature and humidity conditions required by the concrete curing. Meanwhile, the control device is linked, the temperature and humidity in the protective cover are detected in real time, the heating pipe and the atomization nozzle are controlled in real time according to the temperature and humidity, a curing atomization environment with constant temperature and humidity is provided for the concrete curing, the concrete cracking caused by water loss is effectively avoided, and the concrete curing effect is improved. The concrete curing atomization device is simple and reliable in structure, convenient to operate, can significantly improve the construction efficiency, and reduces the labor cost and equipment maintenance cost.

[0017] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, which can be implemented according to the content of the specification, and in order to let the above and other purposes, characteristics and advantages of the utility model can be more obvious and easy to understand, the following preferred embodiments are taken, and the specific embodiments are described in detail as follows. BRIEF DESCRIPTION OF DRAWINGS

[0018] Fig. 1 It is a structure schematic view of the concrete curing atomization device provided by the utility model embodiment;

[0019] Fig. 2 It is a structure side view of the concrete curing atomization device provided by the utility model embodiment;

[0020] Fig. 3 It is a structure top view of the concrete curing atomization device provided by the utility model embodiment.

[0021] Icon: 1-electric heating and atomization device; 11-heating pipe; 12-atomization nozzle; 13-protective cover; 14-stainless steel connecting pipeline; 2-control device; 3-moving device; 31-moving platform; 32-roller; 33-handrail. DETAILED DESCRIPTION

[0022] In order to further illustrate the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the following will be combined with the drawings and specific embodiments to explain the concrete curing atomization device according to the utility model in detail.

[0023] The foregoing and other technical contents, characteristics and effects of the utility model can be clearly presented in the specific embodiment detailed description combined with the drawings. Through the description of the specific embodiment, the technical means and effects adopted by the utility model to achieve the predetermined purposes can be more deeply and specifically understood, however, the attached drawings are only provided for reference and explanation, and are not used to limit the technical scheme of the utility model.

[0024] Embodiment One

[0025] As Figs. 1 to 3 shown, the utility model provides a kind of concrete curing atomization device, comprising: electric heating and atomization device 1, control device 2 and mobile device 3, control device 2 is set on mobile device 3;Wherein, electric heating and atomization device 1, comprising: heating pipe 11, atomization nozzle 12 and protective cover 13;Protective cover 13 is arched, and bottom is provided with opening;Protective cover 13 covers the surface of the curing area of concrete;Several atomization nozzles 12 are evenly arranged on the inside top of protective cover 13, and several heating pipes 11 are arranged at intervals below several atomization nozzles 12.

[0026] Exemplarily, the number of atomization nozzle 12 is 6, each atomization nozzle 12 uses high-efficiency atomization technology, can atomize water into tiny particles with diameter of 10 to 50 microns, uniformly covers concrete surface.The arrangement of nozzle is reasonable, can cover the entire curing area, prevent the occurrence of local curing uneven situation.

[0027] It is worth noting that the concrete curing atomization device of the embodiment pays attention to simplifying structure in design, and the combined structure of heating pipe 11 and atomization nozzle 12 is simple, easy to operate and maintain.It can realize large-area and uniform atomization spraying while keeping water temperature constant.

[0028] In an alternative embodiment, protective cover 13 includes at least two layers of stainless steel plates, and a thermal insulation material interlayer is arranged between the two adjacent layers of stainless steel plates, which can effectively maintain the temperature and humidity inside protective cover 13 to form a stable curing atomization environment and reduce the influence of external environmental factors on concrete curing.In other words, the setting of thermal insulation material interlayer can still provide a stable curing atomization environment even in low-temperature environment, effectively avoiding quality problems of concrete due to temperature fluctuations and improving the curing effect of concrete.

[0029] Exemplarily, protective cover 13 is arched, with a width of 1m, a length of 1.5m, and a height of 0.3 to 0.5m, which can cover a larger concrete surface and also has a larger internal space, improving construction efficiency.

[0030] It is worth noting that the concrete curing atomization device of the embodiment forms a high-efficiency atomization nozzle system through several atomization nozzles 12, which are evenly arranged on the inside top of protective cover 13, and the atomization water mist range of adjacent two atomization nozzles 12 at least 10% of the area overlaps each other to ensure that the atomization water mist can uniformly cover the entire curing area.The diameter of atomization water mist is 10 to 50 microns, and the atomization water mist can fully penetrate into the surface of concrete, ensuring the consistency of curing effect.

[0031] In the embodiment, the control device 2 comprises: a temperature and humidity detection device and a temperature and humidity control device; the temperature and humidity detection device is arranged in the protective cover 13 and is used for detecting the temperature and humidity in the protective cover 13; and the temperature and humidity control device is connected with the plurality of heating pipes 11 and the plurality of atomizing nozzles 12 respectively and is used for controlling the plurality of heating pipes 11 and the plurality of atomizing nozzles 12 respectively according to the temperature and humidity in the protective cover 13.

[0032] It is worth noting that the heating pipe 11, the atomizing nozzle 12 and the control device 2 form a stable atomized water heating system; the heating pipe 11 is arranged in the protective cover 13, the air layer in the protective cover 13 is heated to maintain the temperature of the water mist in the spraying and atomizing process, and the heat loss in the heating process is reduced through the heat preservation layer of the protective cover 13, so that the temperature in the concrete curing area is kept constant. In addition, the temperature of the water mist sprayed by the plurality of atomizing nozzles 12 can be ensured to be uniform by heating the air layer, thereby avoiding the problem that the curing effect is inconsistent due to uneven water temperature.

[0033] In an optional embodiment, the control device 2 further comprises: an atomized water tank, the plurality of atomizing nozzles 12 are connected with each other through the stainless steel connecting pipeline 14 and are connected with the atomized water tank through the stainless steel connecting pipeline 14; and the atomized water tank is used for supplying water for the plurality of atomizing nozzles 12. In addition, the atomized water tank is also connected with an external water supply end, and the plurality of atomizing nozzles 12 can be directly supplied with water from the external water supply end through the stainless steel connecting pipeline 14. The stainless steel connecting pipeline 14 has good corrosion resistance, which ensures stable use for a long time.

[0034] In an optional embodiment, the control device 2 further comprises: a distribution box, the distribution box is used for supplying power for the heating pipe 11, the atomizing nozzle 12, the temperature and humidity detection device and the temperature and humidity control device. The distribution box is provided with a temperature and humidity sensor for detecting the temperature and humidity of the external environment; and the temperature and humidity control device is also used for controlling the plurality of heating pipes 11 and the plurality of atomizing nozzles 12 respectively according to the temperature and humidity of the external environment.

[0035] In an optional embodiment, the temperature and humidity detection device comprises: a plurality of temperature probes and a plurality of humidity probes, the plurality of temperature probes and the plurality of humidity probes are arranged at intervals, the plurality of temperature probes and the plurality of humidity probes are arranged close to the surface of the curing area of the concrete, and the temperature and humidity in the protective cover 13 are directly collected respectively, and then the temperature and humidity are directly connected with the temperature and humidity control device through a cable for real-time data transmission. Further, the temperature and humidity control device is used for controlling the heating power of the plurality of heating pipes 11 according to the temperature of the external environment and the temperature in the protective cover 13; and the temperature and humidity control device is also used for independently controlling the spraying amount and the spraying time of the plurality of atomizing nozzles 12 according to the humidity of the external environment and the humidity in the protective cover 13.

[0036] In addition, in addition to achieving control by heating power, spray amount and spray time, temperature alarm and humidity alarm can also be achieved by the temperature probe and the humidity probe, such as alarm when the temperature is higher than 50℃ or the humidity is lower than 60% and corresponding start of the heating pipe 11 and the atomizing nozzle 12; that is, stop heating when the temperature is too high, and automatically stop when the temperature is stable; continue atomizing when the humidity is insufficient, and automatically stop when the humidity reaches, so as to ensure the best health care atomizing environment.

[0037] It is worth noting that the temperature and humidity sensor, the temperature probe and the humidity probe can control the several heating pipes 11 and the several atomizing nozzles 12 according to the actual external environmental conditions and the temperature and humidity conditions in the protective cover 13, improve the adaptability of the concrete health care atomizing device of the utility model to external and internal conditions, and can consider the difference between the external environment and the environment in the protective cover 13 to achieve accurate adjustment.

[0038] In an alternative embodiment, the control device 2 further comprises a display control terminal; the display control terminal is connected with the temperature and humidity detection device and the temperature and humidity control device respectively, for displaying the external environmental temperature and humidity and the temperature and humidity in the protective cover 13, and controlling the heating pipe 11 and the several atomizing nozzles 12 respectively through the temperature and humidity control device. In other words, the display control terminal provides a channel for human-computer interaction, and the temperature and humidity control device can be controlled through the display control terminal, so as to control the heating pipe 11 and the several atomizing nozzles 12 respectively through the temperature and humidity control device.

[0039] For example, the display control terminal comprises a display screen for displaying the external environmental temperature and humidity and the temperature and humidity in the protective cover 13, and controlling the temperature and humidity control device through human-computer interaction operation. Through the display screen, not only the temperature and humidity can be displayed, but also the working state of the several heating pipes 11 and the several atomizing nozzles 12 can be displayed, so as to facilitate the construction personnel to understand the running condition of the device in real time.

[0040] The principle is that real-time detection is carried out through the temperature probe and the humidity probe, synchronous control is carried out through the temperature and humidity control device, and real-time display feedback and parameter setting are realized through the display control terminal, such as setting the outlet water temperature of the heating pipe 11 to be stable at 50℃ and setting the atomizing humidity in the protective cover 13 to be stable at 60%, so as to realize a stable health care atomizing environment. It can be understood that the temperature and humidity detection device, the temperature and humidity control device, the display control terminal and the distribution box form an automatic control system, the system will automatically adjust the heating or water spraying operation according to the need, ensure that the equipment always runs in the set temperature and humidity range, and maintain a stable health care atomizing environment, which can effectively avoid quality problems of the concrete due to temperature and humidity fluctuation.

[0041] In an optional embodiment, the mobile device 3 comprises a mobile platform 31 and a roller 32; the control device 2 is arranged on the mobile platform 31, and the bottom of the mobile platform 31 is provided with a plurality of rollers 32; and a handrail 33 is further arranged on the mobile platform 31.

[0042] For example, when the concrete curing device is used in a large area, the curing position needs to be moved and adjusted, so that the bottom of the mobile platform 31 is provided with a plurality of rollers 32, and the handrail 33 is arranged on one side of the mobile platform 31, so as to facilitate the movement and positioning of the concrete curing device in the construction site, and the construction personnel can quickly move the concrete curing device to the construction area. In addition, the concrete curing device is designed in a modular manner, and the plurality of heating pipes 11 and the plurality of atomizing nozzles 12 are arranged in the protective cover 13, and each part can be easily disassembled and assembled, so as to ensure the adaptability of the device to various construction sites, and reduce the use difficulty and maintenance cost of the equipment.

[0043] The concrete curing device combines the electric heating technology and the atomizing technology, heats the air layer in the protective cover by using the heating pipe, effectively covers the entire concrete curing area by arranging a plurality of atomizing nozzles, and provides the temperature and humidity conditions required for the concrete curing. At the same time, the device is linked with the control device, detects the temperature and humidity in the protective cover in real time, controls the heating pipe and the atomizing nozzle in real time according to the temperature and humidity, provides a curing atomizing environment with constant temperature and humidity for the concrete curing, effectively avoids the cracking of the concrete due to water loss, and improves the concrete curing effect. The concrete curing device has the advantages of simple and reliable structure, convenient operation, high construction efficiency, and low labor cost and equipment maintenance cost.

[0044] It should be noted that the relational terms herein, such as first and second, and the like, are used solely to distinguish one from another entity or action without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a vesicle or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such vesicle or apparatus. An element proceeded by "comprises a... " does not, without more constraints, preclude the existence of additional identical elements in the vesicle or apparatus that includes the recited element. The terms "connected" and "coupled" and the like, as used herein, are not limited to physical or mechanical connections or couplings, but can include electrical coupling or connections, whether direct or indirect. The terms "upper", "lower", "left", "right", and the like, as used herein, are intended to be relative terms based on the orientation of the figures as shown and are not intended to be limiting or to imply specific orientations of the apparatus or elements thereof, and thus can not be construed to limit the present application to only the specific orientations shown.

[0045] The above description is further to the present application in conjunction with specific preferred embodiments, and cannot be deemed as limiting the specific implementation of the present application to these descriptions. For those skilled in the art to which the present application belongs, without departing from the concept of the present application, a number of simple deductions or substitutions can be made, which shall be deemed to fall within the protection scope of the present application.

Claims

1. A concrete curing fogging device, characterized by, The utility model relates to a concrete curing device, including: electric heating and atomization device (1), control device (2) and mobile device (3), control device (2) is arranged on mobile device (3); Wherein, electric heating and atomization device (1), including: heating pipe (11), atomization spray head (12) and protective cover (13), protective cover (13) is arched, and the bottom is provided with opening, protective cover (13) covers the surface of concrete curing area, a plurality of atomization spray head (12) evenly are arranged on the inside of protective cover (13) top, a plurality of heating pipe (11) are arranged in the below of a plurality of atomization spray head (12) with interval; Control device (2), including: temperature and humidity detection device and temperature and humidity control device, temperature and humidity detection device is arranged in protective cover (13), is used for detecting the temperature and humidity in protective cover (13), temperature and humidity control device is connected a plurality of heating pipe (11) and a plurality of atomization spray head (12) respectively, is used for according to the temperature and humidity in protective cover (13) respectively control a plurality of heating pipe (11) and a plurality of atomization spray head (12). Protective cover (13), including at least two layers of stainless steel plate, and the adjacent two layers of stainless steel plate between the interlayer is provided with heat preservation material.

2. The concrete curing fogging device of claim 1, wherein, Control device (2) still includes: atomization water tank, a plurality of atomization spray head (12) are connected through stainless steel connecting pipeline (14) each other, and are connected atomization water tank through stainless steel connecting pipeline (14), atomization water tank is used for the water supply of a plurality of atomization spray head (12).

3. The concrete curing fogging device of claim 1, wherein, Control device (2) still includes: distribution box, distribution box is used for the power supply of heating pipe (11), atomization spray head (12), temperature and humidity detection device and temperature and humidity control device; 4. The concrete curing fogging device of claim 1, wherein, Distribution box is provided with temperature and humidity sensor, is used for detecting external environment temperature and humidity, temperature and humidity control device is also used for according to the external environment temperature and humidity respectively control a plurality of heating pipe (11) and a plurality of atomization spray head (12). Temperature and humidity detection device, including: temperature probe and humidity probe, temperature probe and humidity probe are evenly provided with a plurality of, a plurality of temperature probe and a plurality of humidity probe are close to the surface of concrete curing area and set up.

5. The concrete curing fogging device of claim 1, wherein, Temperature and humidity control device is used for according to external environment temperature and the temperature in protective cover (13) control the heating power of a plurality of heating pipe (11); 6. The concrete curing fogging device of claim 1, wherein, Temperature and humidity control device is also used for according to external environment humidity and the humidity in protective cover (13) respectively independently control the atomization amount and atomization time of a plurality of atomization spray head (12). ​ 7. The concrete curing fogging device of claim 4, wherein, The control device (2) further comprises a display control terminal connected to the temperature and humidity detection device and the temperature and humidity control device respectively, for displaying the external environment temperature and humidity and the temperature and humidity in the protective cover (13), and controlling the heating pipe (11) and the plurality of atomizing nozzles (12) respectively through the temperature and humidity control device.

8. The concrete curing fogging device of claim 7, wherein, The display control terminal comprises a display screen for displaying the external environment temperature and humidity and the temperature and humidity in the protective cover (13), and controlling the temperature and humidity control device (22) through human-computer interaction operation.

9. The concrete curing fogging device of claim 1, wherein, The mobile device (3) comprises a mobile platform (31) and a roller (32); the control device (2) is arranged on the mobile platform (31), and the bottom of the mobile platform (31) is provided with a plurality of rollers (32).

10. The concrete curing fogging device of claim 9, wherein, The mobile platform (31) is provided with a handrail (33).