Ceramic tile surface dust removal device for ceramic tile production

By designing a dust removal device for the tile surface, using anti-static brush rollers and rubber rollers to clean dust, and combining air pump suction and blowing to collect dust, the problem of dust cleaning on the tile surface is solved, and efficient dust cleaning and collection is achieved.

CN223466474UActive Publication Date: 2025-10-24丁齐浩
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Patent Information

Application Number
CN202422525666.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-10-24
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

After the production of tiles is completed, a large amount of dust adheres to the surface of the finished tiles, which makes them easy to be scratched during transportation. The manual cleaning workload is large and the dust is difficult to collect.

Method used

A dust removal device for tile surface is designed. It uses an anti-static brush roller and a rubber roller in conjunction with a nozzle and an air pump to collect dust in a closed space. The brush roller is driven by a motor to clean the dust, and the dust is collected by suction and blowing through the air pump.

Benefits of technology

It effectively cleans dust on the surface of tiles, avoids dust overflow and re-adhesion, reduces the risk of scratching the surface of tiles, and improves cleaning efficiency and dust collection effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic tile production, in particular to a ceramic tile surface dust removal device for ceramic tile production, which comprises a base, four supporting legs are arranged at the upper end of the base, a cover body is fixed at the upper ends of the supporting legs, and a first cover plate and a second cover plate are respectively fixed at the front end and the rear end of the cover body. Ceramic tile via holes penetrating through the interior of the cover body are formed in the left and right sides of the cover body respectively; first shaft sleeves are fixedly arranged in the middle of the first cover plate and the middle of the second cover plate in a penetrating mode, and first shaft rods transversely penetrating through the cover body are rotationally connected into the two first shaft sleeves in a sleeved mode. A closed space is formed by a cover body and a cover plate, so that when tile dust is cleaned, excessive overflow of dust can be avoided, falling dust can be collected through a dust falling opening and a dust collection box, and floating dust cleaned from the surfaces of tiles can be sucked into a dust collection cloth bag through the air exhaust effect of a second air pump, so that dust collection can be realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a ceramic tile production technical field especially relates to a ceramic tile surface dust removal device of ceramic tile production. BACKGROUND

[0002] Ceramic tiles are a common building material, mainly used for decoration and protection of walls and floors.

[0003] They are made from mineral raw materials such as clay, quartz, and feldspar, through processes such as grinding, mixing, pressing, drying, and high-temperature firing.

[0004] Ceramic tiles have characteristics such as high hardness, strong wear resistance, good water resistance, and easy cleaning, making them widely used in architectural decoration, home renovation, and other fields.

[0005] Advantages of ceramic tiles:

[0006] Durable: Ceramic tiles have high hardness and strong wear resistance, with a long service life.

[0007] Water-resistant: Most ceramic tiles have good water resistance, making them suitable for humid environments.

[0008] Easy to clean: Ceramic tile surfaces are smooth, making them easy to clean and maintain.

[0009] Currently, after the production of ceramic tiles is completed, due to factors such as operating equipment and the surrounding environment, the surface of the finished ceramic tiles may adhere to a large amount of dust. If the dust on the surface of the ceramic tiles is not cleaned, the dust particles may rub against the surface of the ceramic tiles during transportation, causing scratches on the surface of the ceramic tiles. If manual cleaning is used, the workload is large, and the dust generated during the cleaning process is not easy to collect and may reattach to the surface of the ceramic tiles. INVENTION CONTENTS

[0010] The utility model aims at solving the above-mentioned shortcomings in the prior art and proposes a ceramic tile surface dust removal device for ceramic tile production.

[0011] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0012] A ceramic tile surface dust removal device for ceramic tile production is designed, which includes a base, the upper end of the base is provided with four legs, the upper end of the leg is fixed with a cover body, the front and rear ends of the cover body are respectively fixed with a first cover plate and a second cover plate, and the left and right sides of the cover body are respectively provided with a ceramic tile through hole penetrating through the inside of the cover body.

[0013] The middle position of the first cover plate and the middle position of the second cover plate are provided with first shaft sleeves fixedly arranged, the interiors of the two first shaft sleeves are rotatably sleeved with first shaft rods transversely penetrating the cover body, the surface of the first shaft rod is fixedly sleeved with an anti-static brush roller, and the anti-static brush roller is symmetrically arranged in the vertical position.

[0014] The outer side of the second cover plate is provided with a first motor, and the surface of the first motor is fixedly mounted on the surface of the second cover plate through a support.

[0015] In detail, the two sides of the first cover plate and the two sides of the second cover plate are fixedly provided with second shaft sleeves, the interiors of the two second shaft sleeves are rotatably sleeved with second shaft rods transversely penetrating the cover body, and the surface of the second shaft rod is fixedly sleeved with a rubber roller.

[0016] In detail, the outer side of the second cover plate is provided with a second motor, and the outer wall of the second motor is fixedly assembled with the surface of the second cover plate through a support.

[0017] In detail, the surface of the first cover plate and the surface of the second cover plate are provided with air pipes penetratingly arranged, the air pipes are arranged in one group in the vertical direction, and two groups of air pipes are symmetrically arranged in the interior of the cover body.

[0018] In detail, the outer end of the second cover plate is fixedly provided with a support frame, the upper end of the support frame is fixedly provided with a first air pump, the air outlet position of the first air pump is flange-connected with a connecting pipe, and the two air pipes arranged in one group are penetratingly fixed with the same connecting pipe.

[0019] In detail, the interior lower end of the cover body is provided with a dust falling port, the outer wall lower end of the cover body is fixedly provided with a dust collecting box covering the dust falling port, one side of the dust collecting box is fixedly embedded with a dust collecting pipe, and the dust collecting pipe is internally embedded with a dust collecting bag.

[0020] In detail, the upper end of the base is fixedly provided with a second air pump, and the air inlet of the second air pump is fixedly connected with the other end of the dust collecting pipe through a flange.

[0021] In detail, the outer wall of the cover body is fixedly provided with a receiving table, the receiving table is located at the lower end of the ceramic tile through hole arranged on one side, and the lower end of the receiving table is fixedly provided with two columns symmetrically arranged.

[0022] The design scheme of the utility model has the advantages that, in the application process,

[0023] 1. A closed space is formed by the cover body and the cover plate, so that when cleaning the dust on the tiles, excessive dust overflow can be avoided. The dust falling can be collected through the dust outlet and the dust collecting box. The suction effect of the second air pump can sweep the floating dust from the tile surface and suck it into the dust collecting bag, thereby realizing the collection of dust.

[0024] 2. After the tiles are fed in through the tile holes on one side, the rotation of the first motor drives the rubber roller to roll and transport the tiles. Then, the rotating shaft of the second motor enables the two anti-static brush rollers distributed above and below to clean the tiles. The blowing effect of the first air pump enables the air nozzle to spray air to assist in blowing away the stubborn dust attached to the surface of the tiles. Finally, the tiles are sent out through the tile holes on the other side to clean the dust adhering to the surface of the tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall front structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the overall back structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the internal structure of the cover body of the present invention;

[0028] Figure 4 This is a schematic diagram of the front position inside the cover of the utility model;

[0029] Figure 5 This is an enlarged schematic diagram of point a of the present invention.

[0030] In the figure: 10, base; 11, support leg; 12, cover; 13, first cover plate; 14, second cover plate; 15, tile through hole; 16, first sleeve; 17, first shaft; 18, anti-static brush roller; 19, first motor; 20, second bearing; 21, second shaft; 22, second motor; 23, rubber roller; 30, air duct; 31, air nozzle; 32, support frame; 33, first air pump; 40, dust outlet; 41, dust box; 42, dust collecting pipe; 43, dust collecting bag; 44, second air pump; 50, receiving platform; 51, column. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0032] Reference Figures 1-5The utility model relates to a ceramic tile surface dust removal device for ceramic tile production, which comprises a base 10, four supporting legs 11 are arranged at the upper end of the base 10, a cover body 12 is fixed at the upper end of the supporting legs 11, a first cover plate 13 and a second cover plate 14 are respectively fixed at the front and rear ends of the cover body 12, and ceramic tile through holes 15 are respectively formed in the left and right sides of the cover body 12 and penetrate the interior thereof;

[0033] A first shaft sleeve 16 is fixedly arranged at the middle position of the first cover plate 13 and the middle position of the second cover plate 14, a first shaft rod 17 that transversely passes through the cover body 12 is rotatably sleeved in the interiors of the two first shaft sleeves 16, an anti-static brush roller 18 is fixedly sleeved on the surface of the first shaft rod 17, the anti-static brush roller 18 is symmetrically arranged in the vertical position, the anti-static brush roller 18 is a specially designed cleaning tool, which is mainly used for removing static electricity and dust, and is usually made of anti-static material, so that dust and small particles can be effectively removed without generating static electricity.

[0034] A first motor 19 is arranged on the outer side of the second cover plate 14, the surface of the first motor 19 is fixedly mounted on the surface of the second cover plate 14 through a support, a first rotating shaft for driving is arranged in the interior of the first motor 19, and the end portion of the first rotating shaft is fixedly mounted on the end portion of the first shaft rod 17 through a shaft coupling.

[0035] It should be further explained that a second shaft sleeve 20 is fixedly arranged at the two sides of the first cover plate 13 and the two sides of the second cover plate 14, a second shaft rod 21 that transversely passes through the cover body 12 is rotatably sleeved in the interiors of the two second shaft sleeves 20, a rubber roller 23 is fixedly sleeved on the surface of the second shaft rod 21, and the rubber roller 23 is symmetrically arranged in the vertical position.

[0036] It should be further explained that a second motor 22 is arranged on the outer side of the second cover plate 14, the outer wall surface of the second motor 22 is fixedly assembled on the surface of the second cover plate 14 through a support, a second rotating shaft for driving is arranged in the interior of the second motor 22, and the end portion of the second rotating shaft is fixedly mounted on the end portion of the second shaft rod 21 through a shaft coupling.

[0037] It should be further explained that a wind pipe 30 is arranged on the surface of the first cover plate 13 and the surface of the second cover plate 14, the wind pipes 30 are arranged in one group in the vertical direction, two groups of the wind pipes 30 are symmetrically arranged in the interior of the cover body 12, a blow nozzle 31 is fixedly and penetratively mounted on the surface of the wind pipe 30, the blow nozzles 31 arranged in a single group are symmetrically arranged in the vertical direction, and the blowing effect of the blow nozzles 31 can assist in cleaning dust.

[0038] It should be further explained that a support frame 32 is fixed to the outer end of the second cover plate 14, and a first air pump 33 is fixed to the upper end of the support frame 32. The air outlet position flange of the first air pump 33 is connected to a connecting pipe 34, and the two air ducts 30 distributed in a single group are both fixed through the same connecting pipe 34. The first air pump 33 has the effect of blowing air, and the high-pressure airflow is blown out through the air nozzle 31 to clean the dust stubbornly attached to the surface of the ceramic tiles.

[0039] It should be further explained that an ash outlet 40 is provided at the lower end of the inner part of the cover body 12, and a dust collecting box 41 covering the ash outlet 40 is fixed to the lower end of the outer wall of the cover body 12. A dust collecting pipe 42 is fixedly embedded in one side of the dust collecting box 41, and a dust collecting bag 43 is embedded in the dust collecting pipe 42. The dust collecting box 41 can collect dust with larger particles, and the dust collecting bag 43 can collect micro-floating dust.

[0040] It should be further explained that a second air pump 44 is fixed to the upper end of the base 10, and the air inlet of the second air pump 44 is fixed to the other end of the dust collecting pipe 42 through a flange. The second air pump 44 can have a vacuum effect. When the tiles are cleaned in the cover body 12, the dust can be sent into the dust collecting bag 43 for collection through the strong vacuum effect.

[0041] It should be further explained that a receiving platform 50 is fixed at one end of the outer wall of the cover body 12. The receiving platform 50 is located at the lower end of the tile through-holes 15 distributed on one side. Two symmetrically distributed columns 51 are fixed to the lower end of the receiving platform 50. After the tiles are cleaned, they can be received through the receiving platform 50. The receiving platform 50 can be installed with a soft pad, such as a sponge pad, rubber pad, etc., to reduce the buffering of the tiles.

[0042] Working method: When it is necessary to clean the dust on the ceramic tiles, the ceramic tiles are fed in from the ceramic tile through hole 15 on the side away from the receiving platform 50, and the first motor 19, the second motor 22, the first air pump 33 and the second air pump 44 are started synchronously. Through the rotation of the first motor 19, the two rubber rollers 23 distributed above and below can rotate in opposite directions, so that the ceramic tiles can be rolled and transported into the cover body 12, and gradually come into contact with the anti-static brush roller 18. Through the air supply effect of the first air pump 33, the air nozzle 31 can spray high-speed airflow to blow away the stubborn dust on the surface of the ceramic tiles.

[0043] Through the rotation of the second motor 22, the two anti-static brush rollers 18 distributed above and below can clean the dust on the surface of the tile by roller brushing, thereby achieving dust treatment. Finally, it is sent out through the tile through hole 15 close to the side of the receiving platform 50 to complete the dust removal and cleaning.

[0044] When dusting in the cover 12, the second air pump 44 plays a strong air pumping effect, can blow air from the tile surface and sweep the lighter dust, and the heavier dust is directly dropped into the dust collection box 41 to collect.

[0045] The above merely describes a preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical scheme and the inventive concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, and all of them should be covered within the protection scope of the present application.

Claims

1. A tile surface dust removal device for tile production, comprising a base (10), characterized in that: The upper end of the base (10) is provided with four supporting legs (11), and the upper end of the supporting leg (11) is fixed with a cover body (12), the front and rear ends of the cover body (12) are respectively fixed with a first cover plate (13) and a second cover plate (14), and the left and right sides of the cover body (12) are respectively provided with a ceramic tile through hole (15) penetrating through the inside thereof. The middle positions of the first cover plate (13) and the second cover plate (14) are respectively provided with a first shaft sleeve (16) penetratingly and fixedly arranged, and the inside of the two first shaft sleeves (16) is rotatably sleeved with a first shaft rod (17) transversely penetrating the cover body (12), the surface of the first shaft rod (17) is fixedly sleeved with an anti-static brush roller (18), and the anti-static brush roller (18) is symmetrically arranged in vertical position. The outside of the second cover plate (14) is provided with a first motor (19), and the surface of the first motor (19) is fixedly installed on the surface of the second cover plate (14) through a support, and the inside of the first motor (19) is provided with a first rotating shaft for driving, and the end of the first rotating shaft is fixedly installed on the end of the first shaft rod (17) through a shaft coupling.

2. A tile surface dust removal device for tile production according to claim 1, characterized in that: The two sides of the first cover plate (13) and the two sides of the second cover plate (14) are respectively provided with a second shaft sleeve (20) penetratingly and fixedly arranged, and the inside of the two second shaft sleeves (20) is rotatably sleeved with a second shaft rod (21) transversely penetrating the cover body (12), the surface of the second shaft rod (21) is fixedly sleeved with a rubber roller (23), and the rubber roller (23) is symmetrically arranged in vertical position.

3. A device for removing dust from the surface of a ceramic tile produced according to claim 2, characterized in that: The outside of the second cover plate (14) is provided with a second motor (22), and the outer wall surface of the second motor (22) is fixedly assembled with the surface of the second cover plate (14) through a support, and the inside of the second motor (22) is provided with a second rotating shaft for driving, and the end of the second rotating shaft is fixedly installed on the end of the second shaft rod (21) through a shaft coupling.

4. A tile surface dust removal device for tile production according to claim 1, characterized in that: The surface of the first cover plate (13) and the surface of the second cover plate (14) are respectively provided with a wind pipe (30) penetratingly arranged, the wind pipe (30) is arranged in one group in vertical position, and two groups are symmetrically arranged in the inside of the cover body (12), the surface of the wind pipe (30) is fixedly penetratingly installed with a nozzle (31), and the nozzles (31) in a single group are symmetrically arranged in vertical position.

5. A device for removing dust from the surface of a ceramic tile produced according to claim 4, characterized in that: The outside of the second cover plate (14) is fixedly provided with a supporting frame (32), the upper end of the supporting frame (32) is fixedly provided with a first air pump (33), the flange of the air outlet position of the first air pump (33) is flange-connected with a connecting pipe (34), and the two wind pipes (30) in a single group are penetratingly fixed with the same connecting pipe (34).

6. A tile surface dust removal device for tile production according to claim 1, characterized in that: The inside of the cover body (12) is provided with a dust falling port (40) at the lower end, and the outer wall of the cover body (12) is fixedly provided with a dust collecting box (41) covering the dust falling port (40), one side of the dust collecting box (41) is fixedly embedded with a dust collecting pipe (42), and the inside of the dust collecting pipe (42) is embeddedly installed with a dust collecting bag (43).

7. A device for removing dust from the surface of a ceramic tile produced according to claim 6, characterized in that: The upper end of the base (10) is fixedly provided with a second air pump (44), and the air inlet of the second air pump (44) is fixedly installed with the other end of the dust collecting pipe (42) through a flange.

8. A tile surface dust removal device for tile production according to claim 1, characterized in that: The outer wall of the cover body (12) is fixed with a receiving table (50) at one end, the receiving table (50) is located at the lower end of the porcelain tile via hole (15) distributed on one side, and the lower end of the receiving table (50) is fixed with two symmetrical columns (51).