Acrylic plate processing and forming die

By designing an integrated structure and an automated loading and unloading system for acrylic sheet processing molds, the problems of insufficient precision, poor stability, and low manual efficiency of traditional molds have been solved, achieving efficient and stable acrylic sheet processing.

CN223466552UActive Publication Date: 2025-10-24JINANYULONGYAKELI CO LTD
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Patent Information

Application Number
CN202423036242.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-24
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Traditional acrylic sheet processing molds suffer from insufficient precision, poor stability, and poor versatility. Furthermore, manual loading and unloading are inefficient, impacting production efficiency and costs.

Method used

An integrated acrylic sheet forming mold was designed, which uses a high-carbon steel feeding box, unloading box and connecting plate. Combined with hydraulic rods and vacuum suction cups, it realizes automated loading and unloading, and adapts to acrylic sheets of different sizes through adjustable processing components.

Benefits of technology

It improved the precision and stability of the mold, enhanced its versatility, and enabled automated loading and unloading of acrylic sheets, thereby increasing production efficiency and reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an acrylic plate processing and forming die, which belongs to the technical field of die design, and comprises a connecting plate, the top of the connecting plate is fixedly connected with a mounting box, a heating pipe is mounted in the mounting box, one side of the outer wall of the mounting box is provided with an adjusting knob and a power interface, and the power interface is connected with the connecting plate. A machining assembly is arranged on the outer wall of the installation box, and a discharging assembly and a feeding assembly are installed at the top of the connecting plate. By arranging the discharging assembly and the feeding assembly, automatic feeding and discharging in the acrylic plate machining process are achieved, tedious manual carrying and placing operation is not needed, the machining efficiency is improved, and the machining efficiency is improved. Compared with the prior art, time and labor cost are greatly saved, more machining tasks can be completed within shorter time, production efficiency is improved, the machining assembly is arranged, adjustment can be conducted according to acrylic plates of different sizes, when the acrylic plates of various specifications are machined, different molds do not need to be replaced, and applicability of the mold is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mould design technical field, especially a kind of acrylic sheet processing forming die. BACKGROUND

[0002] As a kind of material with high transparency, good weather resistance and mechanical properties, acrylic sheet has been widely used in many fields, however, in the process of acrylic sheet processing, special mould is needed to realize specific shape and size requirement, in traditional acrylic sheet processing, there are some problems in the design and manufacture of mould, on the one hand, the precision and stability of traditional mould may be insufficient, which makes the forming quality of acrylic sheet difficult to guarantee, for example, there may be size deviation, uneven surface and other problems, which affect the appearance and performance of product, on the other hand, the versatility of traditional mould is poor, a mould can usually only be applied to specific acrylic sheet shape and size, which increases production cost and production cycle, with the continuous progress of science and technology and the continuous change of market demand, the requirement of acrylic sheet processing forming die is also higher and higher, it is necessary to develop mould with higher precision, better stability and stronger versatility to improve the production efficiency and quality of acrylic sheet and meet the application requirements of different fields.

[0003] Most of the existing equipment adopts manual feeding and discharging mode, at the same time, manual feeding and discharging needs to consume a lot of time, workers need to place acrylic sheet on processing equipment one by one, and take it down after processing is completed, the process is relatively slow, compared with automatic feeding and discharging system, the speed of manual operation is obviously lagging behind, which greatly affects production efficiency and prolongs production cycle.

[0004] Therefore, it is urgent to provide a kind of acrylic sheet processing forming die to solve the above problems. UTILITY MODEL CONTENT

[0005] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art, and provide a kind of acrylic sheet processing forming die.

[0006] To solve the above technical problems, one technical scheme of the utility model is to provide a kind of acrylic sheet processing forming die, including connecting plate, the top of connecting plate is fixedly connected with mounting box, heating pipe is installed in the inside of mounting box, adjusting knob and power supply interface are arranged on one side of mounting box outer wall, the top of connecting plate is fixedly connected with feeding box and discharging box, processing assembly is arranged on the outer wall of mounting box, discharging assembly and feeding assembly are installed on the top of connecting plate.

[0007] The utility model is further provided as follows: the feeding box and the discharging box are of integral structure with the connecting plate, and the feeding box, the discharging box and the connecting plate are all made of high-carbon steel material.

[0008] Through the technical scheme, the integral structure makes the upper feeding box, the lower feeding box and the connecting plate have no connecting gaps and potential loose points, can bear greater external force and vibration during processing of the acrylic plate, guarantees stability of the whole device, and in use, the processing precision is not affected or the device is not damaged due to loosening of the connecting part.

[0009] The utility model discloses further set up: the processing assembly includes the chute that sets up in the front and rear both ends of the outer wall of installation box, two the inner wall sliding of chute is connected with two sliding blocks, a plurality of sliding block outer wall bottom all are equipped with threaded hole, a plurality of threaded hole inner wall all are connected with threaded rod, the connecting plate top fixedly connected with two fixed blocks, two fixed blocks top all are fixedly connected with fixed ring, two fixed ring inner wall all are fixedly connected with first hydraulic rod, one of first hydraulic rod output end fixedly connected with the resistance block, another first hydraulic rod output end fixedly connected with secondary bending roller, the connecting plate top fixedly connected with second hydraulic rod, second hydraulic rod top fixedly connected with primary bending roller.

[0010] Through the technical scheme, first, one of the first hydraulic rods is started, so that the first hydraulic rod drives the corresponding resistance block to move forward until the resistance block bottom is matched with the material top, then the second hydraulic rod is started, so that the second hydraulic rod drives the secondary bending roller to move upward until the material is bent to a certain angle, and then the other first hydraulic rod is started to drive the primary bending roller to move backward, so that the material completes the final bending.

[0011] The utility model discloses further set up: every two sliding block outer wall all are closely attached with corresponding chute inner wall.

[0012] Through the technical scheme, when the sliding block and the chute are closely attached, the contact area between them is increased, thereby improving the carrying capacity, at the same time, the sliding block can better bear the force, guaranteeing the structural stability of the device and improving the reliability of the device.

[0013] The utility model discloses further set up: a plurality of threaded hole all are connected with corresponding sliding block, and the length of a plurality of threaded rods is greater than the length of threaded hole.

[0014] Through the technical scheme, when the threaded rod is screwed into the threaded hole and contacts with other components, it can provide strong locking force to firmly fix the sliding block at the required position, at the same time, effectively prevent the sliding block from loosening and improve the reliability of the device.

[0015] The utility model further sets up: the blanking assembly includes two first fixed link fixed connection in the top rear end of connecting plate, two first fixed link outer wall front end fixedly connected with first mounting plate, first sliding module is installed to first mounting plate outer wall front end, first sliding module front end fixedly connected with first fixed plate, first fixed plate front end fixedly connected with first lift cylinder, first lift cylinder bottom installation first vacuum chuck.

[0016] Through the above technical scheme, first start first sliding module, so that first sliding module drives first fixed plate left and right movement, then first fixed plate will drive first lift cylinder left and right movement, then first lift cylinder will drive first vacuum chuck synchronous movement, until moving to the material directly above, then again through first vacuum chuck adsorbed material is transported to the blanking box.

[0017] The utility model further sets up: the blanking assembly includes two first fixed link fixed connection in the top rear end of connecting plate, two first fixed link outer wall front end fixedly connected with first mounting plate, first sliding module is installed to first mounting plate outer wall front end, first sliding module front end fixedly connected with first fixed plate, first fixed plate front end fixedly connected with first lift cylinder, first lift cylinder bottom installation first vacuum chuck.

[0018] Through the above technical scheme, first start first sliding module, so that first sliding module drives first fixed plate left and right movement, then first fixed plate will drive first lift cylinder left and right movement, then first lift cylinder will drive first vacuum chuck synchronous movement, until moving to the material directly above, then again through first vacuum chuck adsorbed material is transported to the blanking box.

[0019] The utility model has the advantages that:

[0020] 1. The utility model discloses a processing assembly can be adjusted according to different size acrylic plate, when processing various specifications acrylic plate, need not to replace different mould, only need to pass through adjustable fixed component of adjustment, can firmly fix acrylic plate, greatly improve the applicability of mould;

[0021] 2. The utility model discloses a blanking assembly and loading assembly, realize the automatic feeding and unloading in the acrylic plate processing, need not manual complicated handling and placing operation, save time and manpower cost greatly, and can complete more processing task in shorter time, improve production efficiency. DRAWINGS

[0022] Figure 1 It is the appearance drawing of the utility model;

[0023] Figure 2 is a top view of the utility model;

[0024] Figure 3 is a transverse sectional view of the utility model;

[0025] Figure 4 is a structure schematic view of the unloading assembly and the feeding assembly of the utility model;

[0026] Figure 5 is Figure 1 is a local enlarged view of A in the middle.

[0027] In the drawing: 1, connecting plate; 2, installation box; 3, heating pipe; 4, adjusting knob; 5, power supply interface; 6, feeding box; 7, unloading box; 8, processing assembly; 801, sliding groove; 802, sliding block; 803, screw hole; 804, threaded rod; 805, fixed block; 806, fixed ring; 807, first hydraulic rod; 808, abutting block; 809, secondary bending roller; 8010, second hydraulic rod; 8011, primary bending roller; 9, unloading assembly; 901, first fixed rod; 902, first mounting plate; 903, first sliding module; 904, first fixed plate; 905, first lifting cylinder; 906, first vacuum chuck; 10, feeding assembly; 1001, second fixed rod; 1002, second mounting plate; 1003, second sliding module; 1004, second fixed plate; 1005, second lifting cylinder; 1006, second vacuum chuck. DETAILED DESCRIPTION

[0028] The preferred embodiments of the utility model are described in detail below with reference to the drawings, so that the advantages and features of the utility model can be more easily understood by the person skilled in the art, and the protection scope of the utility model can be more clearly and explicitly defined.

[0029] Please refer to Figure 1 - Figure 5The utility model provides a kind of acrylic sheet processing forming die, including connecting plate 1, connecting plate 1 top is fixedly connected with installation box 2, heating pipe 3 is installed in installation box 2 inside, adjustment knob 4 and power supply interface 5 are provided on the outer wall of installation box 2 side, connecting plate 1 top is fixedly connected with feeding box 6 and discharging box 7, feeding box 6 and discharging box 7 are integrated structure with connecting plate 1, and feeding box 6, discharging box 7 and connecting plate 1 are all with high carbon steel material;Integrated structure makes that there is no connecting gap and potential loose point between feeding box 6, discharging box 7 and connecting plate 1, can withstand greater external force and vibration during acrylic sheet processing, guarantee the stability of entire device, and during use, need not worry that processing precision is influenced or equipment failure due to connecting part loosening, installation box 2 outer wall is provided with processing assembly 8, processing assembly 8 includes the chute 801 opened in the outer wall of installation box 2 front and back, two sliding blocks 802 are slidably connected in the inner wall of two chutes 801, a plurality of threaded holes 803 are formed in the outer wall bottom of a plurality of sliding blocks 802, a plurality of threaded rods 804 are threadedly connected in the inner wall of a plurality of threaded holes 803, two fixed blocks 805 are fixedly connected on the top of connecting plate 1, two fixed rings 806 are fixedly connected on the top of two fixed blocks 805, a first hydraulic rod 807 is fixedly connected in the inner wall of two fixed rings 806, one of first hydraulic rod 807 output end is fixedly connected with resistance block 808, and the output end of another first hydraulic rod 807 is fixedly connected with secondary bending roller 809, second hydraulic rod 8010 is fixedly connected on the top of connecting plate 1, and first bending roller 8011 is fixedly connected on the top of second hydraulic rod 8010;First, start one of first hydraulic rod 807, so that first hydraulic rod 807 drives corresponding resistance block 808 to move first, until resistance block 808 bottom and material top are compatible, then start second hydraulic rod 8010, so that second hydraulic rod 8010 drives secondary bending roller 809 to move upwards, until material is bent to a certain angle, then start another first hydraulic rod 807 drives first bending roller 8011 to move backwards, so that material completes the final bending, the outer wall of every two sliding blocks 802 is tightly attached with the inner wall of corresponding chute 801;When sliding block 802 and chute 801 are tightly attached, the contact area between them increases, thereby improving the carrying capacity, at the same time, sliding block 802 can better withstand these forces, guarantee the structural stability of equipment, improve the reliability of equipment, a plurality of threaded holes 803 are all through corresponding sliding block 802, and the length of a plurality of threaded rods 804 is greater than the length of threaded hole 803;When threaded rod 804 is screwed into threaded hole 803 and contacts other components, it can provide strong locking force, firmly fix sliding block 802 in the required position, at the same time, effectively prevent sliding block 802 from loosening, improve the reliability of equipment;

[0030] As Figure 4As shown, a blanking assembly 9 and a loading assembly 10 are installed on the top of the connecting plate 1. The blanking assembly 9 includes two first fixed rods 901 fixedly connected to the rear end of the top of the connecting plate 1, and a first mounting plate 902 is fixedly connected between the front ends of the outer walls of the two first fixed rods 901. A first sliding module 903 is installed on the front end of the outer wall of the first mounting plate 902. The front end of the first sliding module 903 is fixedly connected to a first fixed plate 904, and the front end of the first fixed plate 904 is fixedly connected to a first lifting cylinder 905. A first vacuum suction cup 906 is installed at the bottom of the first lifting cylinder 905; first, the first sliding module 903 is started, so that the first sliding module 903 drives the first fixed plate 904 to move left and right, and then the first fixed plate 904 will drive the first lifting cylinder 905 to move left and right, and then the first lifting cylinder 905 will drive the first vacuum suction cup 906 to move synchronously until it moves to just above the material, and then the material is adsorbed by the first vacuum suction cup 906 and transported to the blanking box 7;

[0031] like Figure 4 As shown, the loading assembly 10 includes two second fixed rods 1001 fixedly connected to the top rear end of the connecting plate 1, a second mounting plate 1002 is fixedly connected between the rear ends of the outer walls of the two second fixed rods 1001, a second sliding module 1003 is installed at the rear end of the outer wall of the second mounting plate 1002, the rear end of the second sliding module 1003 is fixedly connected to the second fixed plate 1004, the rear end of the outer wall of the second fixed plate 1004 is fixedly connected to the second lifting cylinder 1005, and a second vacuum suction cup 1006 is installed at the bottom of the second lifting cylinder 1005; first, the second sliding module 1003 is started, so that the second sliding module 1003 drives the second fixed plate 1004 to move left and right, and then the second fixed plate 1004 drives the second lifting cylinder 1005 to move synchronously, and then the second lifting cylinder 1005 will drive the second vacuum suction cup 1006 to move to just above the loading box 6, and then the material is adsorbed by the second vacuum suction cup 1006, and then the material is transported to the processing assembly 8.

[0032] The utility model discloses a first sliding module 903 is started first when using, make first sliding module 903 drive first fixed plate 904 left and right movement, then first fixed plate 904 will drive first lifting cylinder 905 left and right movement, then first lifting cylinder 905 will drive first vacuum chuck 906 synchronous movement, until moving to the just above material, then again through first vacuum chuck 906 material adsorption is transported to the unloading box 7.

[0033] The above-mentioned is only the embodiment of the utility model, and does not restrict the patent range of the utility model, and the equivalent structure or equivalent flow conversion of the contents of the utility model specification and the drawings, or direct or indirect application in other related technical fields, are all similarly included in the patent protection range of the utility model.

Claims

1. A molding die for processing acrylic plates, comprising a connecting plate (1), characterized in that: The connecting plate (1) top fixedly connected with installation box (2), the installation box (2) inside installation has heating pipe (3), the installation box (2) outer wall one side is provided with adjusting knob (4) and power interface (5), the connecting plate (1) top fixedly connected with feeding box (6) and discharging box (7), the installation box (2) outer wall is provided with processing assembly (8), the connecting plate (1) top installation has discharging assembly (9) and feeding assembly (10).

2. The acrylic sheet processing and molding mold according to claim 1, wherein: The feeding box (6) and the discharging box (7) are integrated with the connecting plate (1), and the feeding box (6), the discharging box (7) and the connecting plate (1) are made of high carbon steel.

3. The acrylic sheet processing and molding mold according to claim 1, characterized by: The processing assembly (8) includes the chute (801) opened in the front and rear ends of the installation box (2) outer wall, two the chute (801) inner wall is slidably connected with two sliding blocks (802), a plurality of the sliding block (802) outer wall bottom is provided with a threaded hole (803), a plurality of the threaded hole (803) inner wall is threadedly connected with a threaded rod (804), the connecting plate (1) top fixedly connected with two fixed blocks (805), two the fixed block (805) top is fixedly connected with a fixed ring (806), two the fixed ring (806) inner wall is fixedly connected with a first hydraulic rod (807), wherein one the first hydraulic rod (807) output end is fixedly connected with a stop block (808), and the other the first hydraulic rod (807) output end is fixedly connected with a twice bending roller (809), the connecting plate (1) top fixedly connected with a second hydraulic rod (8010), the second hydraulic rod (8010) top is fixedly connected with a once bending roller (8011).

4. The acrylic sheet processing and molding mold according to claim 3, characterized by: Every two the sliding block (802) outer wall is tightly attached with the corresponding chute (801) inner wall.

5. The acrylic sheet processing and molding mold according to claim 3, characterized by: A plurality of the threaded hole (803) is penetrated through the corresponding sliding block (802), and the length of the plurality of threaded rods (804) is greater than the length of the threaded hole (803).

6. The acrylic sheet processing and molding mold according to claim 1, wherein: The discharging assembly (9) includes two first fixed rods (901) fixedly connected to the top rear end of the connecting plate (1), two the first fixed rod (901) outer wall front end is fixedly connected with a first mounting plate (902), the first mounting plate (902) outer wall front end is installed with a first sliding module (903), the first sliding module (903) front end is fixedly connected with a first fixed plate (904), the first fixed plate (904) front end is fixedly connected with a first lifting cylinder (905), the first lifting cylinder (905) bottom is installed with a first vacuum chuck (906).

7. The acrylic sheet processing and molding mold according to claim 1, wherein: The feeding assembly (10) comprises two second fixing rods (1001) fixedly connected to the top rear end of the connecting plate (1), a second mounting plate (1002) fixedly connected between the outer wall rear ends of the two second fixing rods (1001), a second sliding module (1003) mounted on the outer wall rear end of the second mounting plate (1002), a second fixing plate (1004) fixedly connected to the rear end of the second sliding module (1003), a second lifting cylinder (1005) fixedly connected to the outer wall rear end of the second fixing plate (1004), and a second vacuum suction disc (1006) mounted on the bottom of the second lifting cylinder (1005).