Continuous production device for compounding metal surface, double gypsum boards and PIR sandwich board
By designing a continuous production device to combine gypsum board with steel plate and PIR sandwich panel, the problem of flammability of building insulation materials is solved, which can prevent the spread of fire in the event of a fire, improve fire resistance, and ensure personnel safety.
Patent Information
- Application Number
- CN202422394865.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing building insulation materials are flammable, causing fires to spread rapidly. They also lack fire resistance and cannot provide people with enough time to escape during a fire.
Design a continuous production device that combines gypsum board with steel plate and PIR sandwich panel through a material support mechanism, a feeding mechanism and a splitting mechanism. Adhesive is sprayed through a spray pipe and heated by a hot air blower. Then, the spacing is adjusted by a hydraulic cylinder and pressed together. Finally, foaming adhesive is sprayed through an automatic spray gun to achieve stable bonding of gypsum board and steel plate.
It improves the fire resistance of the board, which can prevent the spread of fire in a fire, give people enough time to escape, and reduce casualties.
Smart Images

Figure CN223466851U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the panel composite production technical field especially relates to a kind of continuous production device for realizing metal face, double gypsum board and PIR sandwich board composite. BACKGROUND
[0002] At present, in recent years, Nanjing Zhonghuan International Plaza, Harbin Jingwei 360-degree Twin Towers, Jinan Olympic Center, Beijing CCTV new site affiliated cultural center, Shanghai Jiaozhou Teachers' Apartment, Shenyang Huangchao Wanxin Mansion and other building external thermal insulation material fires successively occurred, caused serious casualties and property losses, and building flammable and combustible external thermal insulation material has become a new fire hazard, and the fire caused by it has shown a multiple trend. The relevant departments of the state have attached great importance to it, and have successively introduced relevant restrictive provisions. On the basis of the "Provisional Provisions on Fire Prevention of External Thermal Insulation System and External Wall Decoration of Civil Buildings" (public letter
[2009] No. 46) issued by the state function department in 2009, the second regulation is strengthened, "the external thermal insulation material of civil building adopts the material with A-level combustion performance", which means that the external wall and external wall insulation system will prohibit polyurethane and polystyrene products on the wall. In the cold chain industry, article 6.2.8 of "Building Design Fire Prevention Code": "when foam plastic is used as internal thermal insulation layer in cold storage and low-temperature environment production places, the combustion performance of the thermal insulation layer should not be lower than B1 level, and the surface of the thermal insulation layer should be protected by non-combustible material." Because PUR or PIR is still the most excellent insulation material at present, in the cold storage industry, the thermal insulation layer is still mainly PUR or PIR foam, but the disadvantage of poor fire resistance of PUR or PIR core material cannot be avoided. When a fire occurs, if the board has certain fire resistance, it can block the spread of the fire for a certain period of time, which will give people in the fire enough time to escape, thereby reducing casualties. Therefore, how to make a board with both thermal insulation performance and fire resistance is an urgent requirement of the industry. CONTENT OF UTILITY MODEL
[0003] The utility model aims at providing a kind of continuous production device for realizing metal face, double gypsum board and PIR sandwich board composite, to solve the problem that the board has certain fire resistance, which can block the spread of the fire for a certain period of time, which will give people in the fire enough time to escape, thereby reducing casualties.
[0004] In order to achieve the above object, the utility model provides the following technical scheme: A kind of continuous production device for realizing metal surface, double gypsum board and PIR sandwich board composite, including continuous production machine, the continuous production machine includes bottom plate, material supporting mechanism, feeding mechanism and splitting mechanism, the top of the bottom plate is fixedly connected with side plate, one side of the side plate is provided with material supporting mechanism, the material supporting mechanism includes fixed plate, first material supporting shaft, second material supporting shaft, first glue spraying pipe, second glue spraying pipe, support frame, air inlet pipe and exhaust pipe, the fixed plate is fixedly connected in one side of side plate, one side of the side plate is fixedly connected with first material supporting shaft, one side of the side plate is fixedly connected with second material supporting shaft, one side of the side plate is fixedly connected with first glue spraying pipe and second glue spraying pipe, the top of the bottom plate is fixedly connected with support frame, the top of the support frame is fixedly connected with air inlet pipe, the inner side of the support frame is provided with exhaust pipe, the top of the bottom plate is provided with pressing mechanism, the pressing mechanism includes support, hydraulic cylinder and feeding mechanism, the top of the bottom plate is fixedly connected with support, the bottom of the support is fixedly connected with hydraulic cylinder, the top of the bottom plate and the piston rod one end of hydraulic cylinder are both provided with feeding mechanism, the top of the bottom plate is provided with splitting mechanism.
[0005] Preferably, the support is provided with two, the air inlet pipe and the exhaust pipe are communicated, and the pressing mechanism is provided with two.
[0006] Preferably, the feeding mechanism is provided with two, and the feeding mechanism includes a fixed frame, a rotating shaft, a motor and a conveying belt, the top of the bottom plate and the piston rod one end of the hydraulic cylinder are both fixedly connected with the fixed frame, the inner side of the fixed frame is rotatably connected with the rotating shaft, one end of the rotating shaft is fixedly connected with the motor, and the outer side of the rotating shaft is provided with the conveying belt.
[0007] Preferably, the rotating shaft is provided with three, and the three rotating shafts are connected through the conveying belt.
[0008] Preferably, the splitting mechanism includes a support plate, a top supporting plate, a pipe frame, a glue supply pipe and an automatic spray gun, the support plate is fixedly connected to the top of the bottom plate, the top of the support plate is provided with the top supporting plate, the top of the bottom plate is fixedly connected with the pipe frame, the top of the pipe frame is fixedly connected with the glue supply pipe, and the outer side of the glue supply pipe is fixedly connected with the automatic spray gun.
[0009] Preferably, the automatic spray gun is distributed at equal intervals on the outer wall of the glue supply pipe.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the continuous production device for realizing the composite of metal surface, double gypsum board and PIR sandwich board places two overlapping gypsum boards on a fixed plate, and the two steel plates are fed respectively through the first supporting shaft and the second supporting shaft. The front end of the fixed plate is provided with a first spray hose and a second spray hose, and then the two gypsum boards are sprayed with glue, the air inlet pipe is connected to an external hot air blower, and blown out through the exhaust pipe to heat the steel plate, which is convenient for subsequent combination. The gypsum board and the steel plate are placed between the two feeding mechanisms, and the spacing between the two feeding mechanisms is adjusted by the hydraulic cylinder to facilitate pressing the gypsum board and the steel plate together. After the pressing is completed, the two gypsum boards are separated by the wedge structure at one end of the top support plate, and then the foam glue is sprayed on one gypsum board by an automatic spray gun, and then pressed by another pressing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0012] Figure 2 This is a structural diagram of the material supporting mechanism of the utility model;
[0013] Figure 3 This is a schematic structural diagram of the material pressing mechanism of the utility model;
[0014] Figure 4 It is a structural schematic diagram of the splitting mechanism of the utility model.
[0015] In the figure: 1. Bottom plate; 2. Side plate; 3. Bracket; 4. Supporting mechanism; 401. Fixed plate; 402. First supporting shaft; 403. Second supporting shaft; 404. First glue spraying hose; 405. Second glue spraying hose; 406. Support frame; 407. Inlet pipe; 408. Exhaust pipe; 5. Hydraulic cylinder; 6. Pressing mechanism; 601. Fixed frame; 602. Rotating shaft; 603. Motor; 604. Conveyor belt; 7. Splitting mechanism; 701. Support plate; 702. Top supporting plate; 703. Pipe rack; 704. Glue supply hose; 705. Automatic spray gun. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0017] It is to be understood that the structure, proportion, size and the like shown in the drawings of the present specification are only used to cooperate with the disclosed content, to be understood and read by those skilled in the art, and are not used to limit the implementation conditions of the present application, so they do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effect and purpose of the present application, should still fall within the scope of the disclosed technology.
[0018] Embodiment
[0019] Please refer to Figures 1-4 The utility model discloses a kind of continuous production devices for realizing metal surface, double gypsum board and PIR sandwich board composite: including continuous production machine, continuous production machine includes bottom plate 1, material supporting mechanism 4, feeding mechanism 6 and split mechanism 7, the top of bottom plate 1 is fixedly connected with side plate 2, one side of side plate 2 is provided with material supporting mechanism 4, material supporting mechanism 4 includes fixed plate 401, first material supporting shaft 402, second material supporting shaft 403, first glue spraying pipe 404, second glue spraying pipe 405, support frame 406, air inlet pipe 407 and exhaust pipe 408, fixed plate 401 is fixedly connected on one side of side plate 2, one side of side plate 2 is fixedly connected with first material supporting shaft 402, one side of side plate 2 is fixedly connected with second material supporting shaft 403, one side of side plate 2 is fixedly connected with first glue spraying pipe 404 and second glue spraying pipe 405, the top of bottom plate 1 is fixedly connected with support frame 406, the top of support frame 406 is fixedly connected with air inlet pipe 407, the inner side of support frame 406 is provided with exhaust pipe 408, the top of bottom plate 1 is provided with pressing mechanism, pressing mechanism includes support 3, hydraulic cylinder 5 and feeding mechanism 6, the top of bottom plate 1 is fixedly connected with support 3, the bottom of support 3 is fixedly connected with hydraulic cylinder 5, the top of bottom plate 1 and the piston rod one end of hydraulic cylinder 5 are provided with feeding mechanism 6, the top of bottom plate 1 is provided with split mechanism 7, two coincident gypsum boards are placed on fixed plate 401, two steel plates are fed through first material supporting shaft 402 and second material supporting shaft 403 respectively, first glue spraying pipe 404 and second glue spraying pipe 405 are arranged at the front end of fixed plate 401, then two gypsum boards are sprayed with glue, air inlet pipe 407 is connected with external hot air machine, and steel plate is heated by blowing out through exhaust pipe 408, which is convenient for subsequent combination.
[0020] Further, support 3 is provided with two, air inlet pipe 407 and exhaust pipe 408 are communicated, and pressing mechanism is provided with two.
[0021] In order to facilitate the gypsum board and steel plate compression, the feeding mechanism 6 is provided with two, the feeding mechanism 6 includes fixed frame 601, shaft 602, motor 603 and conveying belt 604, the piston rod of the hydraulic cylinder 5 and the top of the bottom plate 1 are fixedly connected with the fixed frame 601, the inner side of the fixed frame 601 is rotatably connected with the shaft 602, one end of the shaft 602 is fixedly connected with the motor 603, the outer side of the shaft 602 is provided with the conveying belt 604, the gypsum board and the steel plate are placed between the two feeding mechanisms 6, the spacing of the two feeding mechanisms is adjusted through the hydraulic cylinder 5, and the gypsum board and the steel plate are conveniently compressed together.
[0022] Further, the shaft 602 is provided with three, and the three shafts 602 are connected through the conveying belt 604.
[0023] In order to facilitate connection, the splitting mechanism 7 includes a support plate 701, a top supporting plate 702, a pipe frame 703, a glue supply pipe 704 and an automatic spray gun 705, the support plate 701 is fixedly connected to the top of the bottom plate 1, the support plate 701 is provided with the top supporting plate 702, the top of the bottom plate 1 is fixedly connected with the pipe frame 703, the top of the pipe frame 703 is fixedly connected with the glue supply pipe 704, and the outer side of the glue supply pipe 704 is fixedly connected with the automatic spray gun 705; after compression, the two gypsum boards are separated through the wedge structure at one end of the top supporting plate 702, then the automatic spray gun 705 sprays foaming glue on one gypsum board, and then another compression mechanism is used for compression.
[0024] Further, the automatic spray gun 705 is distributed at equal intervals on the outer wall of the glue supply pipe 704.
[0025] Working principle: two coinciding gypsum boards are placed on the fixed plate 401, two steel plates are fed through the first material supporting shaft 402 and the second material supporting shaft 403, the front end of the fixed plate 401 is provided with the first glue spraying pipe 404 and the second glue spraying pipe 405, then the two gypsum boards are sprayed with glue, the air inlet pipe 407 is connected with an external hot air machine, air is blown out through the air outlet pipe 408, the steel plate is heated, subsequent assembly is facilitated, the gypsum board and the steel plate are placed between the two feeding mechanisms 6, the spacing of the two feeding mechanisms is adjusted through the hydraulic cylinder 5, the gypsum board and the steel plate are conveniently compressed together, after compression, the two gypsum boards are separated through the wedge structure at one end of the top supporting plate 702, then the automatic spray gun 705 sprays foaming glue on one gypsum board, and then another compression mechanism is used for compression.
[0026] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A continuous production device for realizing a composite of a metal face, double gypsum board and PIR sandwich board, comprising a continuous production machine, wherein the continuous production machine comprises a bottom plate (1), a material supporting mechanism (4), a feeding mechanism (6) and a splitting mechanism (7), characterized in that: The top of the bottom plate (1) is fixedly connected with a side plate (2), one side of the side plate (2) is provided with a material supporting mechanism (4), the material supporting mechanism (4) comprises a fixed plate (401), a first material supporting shaft (402), a second material supporting shaft (403), a first glue spraying pipe (404), a second glue spraying pipe (405), a supporting frame (406), an air inlet pipe (407) and an air outlet pipe (408), the fixed plate (401) is fixedly connected on one side of the side plate (2), one side of the side plate (2) is fixedly connected with the first material supporting shaft (402), one side of the side plate (2) is fixedly connected with the second material supporting shaft (403), one side of the side plate (2) is fixedly connected with the first glue spraying pipe (404) and the second glue spraying pipe (405), the top of the bottom plate (1) is fixedly connected with the supporting frame (406), the top of the supporting frame (406) is fixedly connected with the air inlet pipe (407), the inner side of the supporting frame (406) is provided with the air outlet pipe (408), the top of the bottom plate (1) is provided with a pressing mechanism, the pressing mechanism comprises a support (3), a hydraulic cylinder (5) and a feeding mechanism (6), the top of the bottom plate (1) is fixedly connected with the support (3), the bottom of the support (3) is fixedly connected with the hydraulic cylinder (5), the top of the bottom plate (1) and one end of the piston rod of the hydraulic cylinder (5) are provided with the feeding mechanism (6), and the top of the bottom plate (1) is provided with a splitting mechanism (7).
2. The continuous production device for realizing the composite of the metal surface, double gypsum board and PIR sandwich board according to claim 1, characterized in that: The support (3) is provided with two, the air inlet pipe (407) and the air outlet pipe (408) are communicated, and the pressing mechanism is provided with two.
3. The continuous production device for realizing the composite of the metal surface, double gypsum board and PIR sandwich board according to claim 1, characterized in that: The feeding mechanism (6) is provided with two, the feeding mechanism (6) comprises a fixing frame (601), a rotating shaft (602), a motor (603) and a conveying belt (604), one end of the piston rod of the hydraulic cylinder (5) and the top of the bottom plate (1) are fixedly connected with the fixing frame (601), the inner side of the fixing frame (601) is rotatably connected with the rotating shaft (602), one end of the rotating shaft (602) is fixedly connected with the motor (603), and the outer side of the rotating shaft (602) is provided with the conveying belt (604).
4. The continuous production device for realizing the composite of the metal surface, double gypsum board and PIR sandwich board according to claim 3, characterized in that: The rotating shaft (602) is provided with three, and the three rotating shafts (602) are connected through the conveying belt (604).
5. The continuous production device for realizing the composite of the metal surface, double gypsum board and PIR sandwich board according to claim 1, characterized in that: The splitting mechanism (7) comprises a supporting plate (701), a top supporting plate (702), a pipe frame (703), a glue supply pipe (704) and an automatic spray gun (705), the supporting plate (701) is fixedly connected on the top of the bottom plate (1), the top of the supporting plate (701) is provided with the top supporting plate (702), the top of the bottom plate (1) is fixedly connected with the pipe frame (703), the top of the pipe frame (703) is fixedly connected with the glue supply pipe (704), and the outer side of the glue supply pipe (704) is fixedly connected with the automatic spray gun (705).
6. The continuous production device for implementing the composite of the metal surface, double gypsum board and PIR sandwich board according to claim 5, characterized in that: The automatic spray gun (705) is distributed at equal intervals on the outer wall of the glue supply pipe (704).