Cable system for sliding installation of offshore suspension cable photovoltaic module
By setting up a guide rail embedded structure and a conductor mechanism in the offshore photovoltaic cable structure, the continuous sliding of the photovoltaic module can be achieved, which solves the problems of long installation period and high construction risk of traditional offshore photovoltaic cable structures and improves construction efficiency and accuracy.
Patent Information
- Application Number
- CN202422971939.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Traditional offshore photovoltaic cable structures have a long installation period, high construction risks, and cannot pass through the pulleys of photovoltaic module modules.
A cable system for the sliding installation of offshore photovoltaic module was designed, including load-bearing cables, end beams and middle beams. A guide rail embedded structure and a conductor mechanism were set up to achieve continuous sliding of the photovoltaic module and accurately place it on the load-bearing cables through a guide plate mechanism.
It improves construction efficiency and convenience, reduces installation times and construction processes, and improves installation accuracy and safety.
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Figure CN223467297U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic power generation technical field, concretely relates to a cable system for offshore suspension cable photovoltaic module sliding installation. BACKGROUND
[0002] Since 2022, offshore photovoltaic has entered the industry field of vision, and has been developed for more than two years. The application of net rack and truss type photovoltaic support has been implemented and verified with the development of offshore photovoltaic industry. The steel consumption far exceeds that of onshore photovoltaic. In the case of constant sunshine and latitude, it is obviously not economical to build offshore net rack or truss photovoltaic in the same area. After more than two years of research and practice, it has become an industry consensus to use large-span structure type for nearshore offshore photovoltaic. Large-span suspension cable structure has broad application prospects in the offshore photovoltaic market due to its low economic cost, safe and reliable structure and rapid and convenient construction.
[0003] The traditional offshore photovoltaic suspension cable structure has the following problems, such as being fixed on each span in sections, requiring multiple installations, long installation period and high offshore construction risk. The traditional offshore photovoltaic cable structure is connected by hanging plates at both ends, and cannot pass through the pulley of the photovoltaic module. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing a cable system for offshore suspension cable photovoltaic module sliding installation to solve the problems mentioned in the background art.
[0005] The utility model is implemented through the following technical solutions.
[0006] The utility model provides a cable system for offshore photovoltaic module sliding installation, which comprises a load-bearing cable, an end beam and a plurality of middle beams arranged in the middle of the end beam. The load-bearing cable is tensioned and anchored on the end beam. The middle beam and the end beam are provided with a guide rail type embedding structure that enables the photovoltaic module to slide continuously. The guide rail type embedding structure comprises a bottom plate, a guide rail, a few-shaped buckle and a bolt. The bottom plate is fixed on the middle beam or the end beam. The guide rail is fixed on the bottom plate. The guide rail is arc-shaped, and the arc-shaped surface is provided with a semicircular guide groove with the same diameter as the load-bearing cable. The two side surfaces of the guide rail are provided with a clamping groove. The load-bearing cable is embedded in the guide groove and fixed with the bottom plate through the few-shaped buckle and the bolt at the clamping groove position. The upper part of the few-shaped buckle is not exposed at the clamping groove position.
[0007] Further, the middle beam is provided with a guide wire mechanism for guiding the traction rope. The guide wire mechanism comprises a guide piece and a guide rod. The guide piece is bent from flat steel and is fixed on the bottom plate by a connecting bolt. The upper end thereof is inclined outward. The guide rod is processed from a smooth round steel. The lower end thereof is fixed with the guide piece and is sharpened. After the pay-off is completed, the guide wire mechanism is removed and the guide rail type embedding structure is installed.
[0008] Further, the traction rope plays a traction role, and can be each rope material, steel strand, wire rope, nylon wire.
[0009] Further, the end beam is provided with a guide plate mechanism, the guide plate mechanism comprises a guide frame, the guide frame is bent from flat steel, is fixed on the outside of the bottom plate, the inner opening size of the bottom corresponds to the frame size of the photovoltaic module, and the upper portion is inclined outward.
[0010] The utility model discloses the beneficial effect is:
[0011] 1. Setting up the guide rail type embedded structure on the middle beam and end beam can make the sliding of the photovoltaic module through the guide rail type embedded structure, that is, the photovoltaic module can slide through the guide rail of the middle beam and end beam, realize the continuous sliding of the photovoltaic module of multiple spans, and the construction efficiency and construction convenience are greatly improved.
[0012] 2. By setting up the anchoring plate on the end beam, the installation can be completed by once traction and once tension of the whole bearing cable, and the installation efficiency of the bearing cable is improved without single-span multiple installation and multiple tension.
[0013] 3. The upper opening of the wire guide mechanism is very wide, the traction rope can be conveniently placed, and the wire guide mechanism can be conveniently removed after paying off, and the sliding of the photovoltaic module is not affected.
[0014] 4. The technology of setting up the sliding starting point of the photovoltaic module on the end beam makes the photovoltaic module can be conveniently hoisted to the end beam, and placed on the bearing cable under the guidance of the guide plate mechanism, and the end beam has served as the starting point of the sliding of the photovoltaic module, the photovoltaic module can slide under the action of the traction rope, the installation efficiency is improved, the process of moving the installation ship with the change of the installation position of the photovoltaic module is reduced, the construction process is simplified, and the construction precision is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the plane view of the cable system of the utility model offshore photovoltaic module sliding installation.
[0016] Figure 2 It is the sliding schematic view of the utility model offshore photovoltaic module.
[0017] Figure 3 It is the plane view of the middle beam guide rail type embedded structure of the utility model.
[0018] Figure 4 It is the elevation view of the middle beam guide rail type embedded structure of the utility model.
[0019] Figure 5 It is the guide rail section view of the middle beam guide rail type embedded structure of the utility model.
[0020] Figure 6The utility model discloses a beam guide rail type embedded structure several character shape buckle section view.
[0021] Figure 7 The utility model discloses an arc guide rail elevation view.
[0022] Figure 8 The utility model discloses a guide rail plan.
[0023] Figure 9 The utility model discloses a guide rail guide groove section view.
[0024] Figure 10 The utility model discloses a guide rail card slot position section view.
[0025] Figure 11 The utility model discloses a beam guide wire mechanism pay-off state plan.
[0026] Figure 12 The utility model discloses a beam guide wire mechanism pay-off state elevation view.
[0027] Figure 13 The utility model discloses a beam guide wire mechanism pay-off state section view.
[0028] Figure 14 The utility model discloses a beam guide wire mechanism guide piece fixed plan.
[0029] Figure 15 The utility model discloses an end beam guide rail type embedded structure and guide plate mechanism plan.
[0030] Figure 16 The utility model discloses an end beam guide rail type embedded structure and guide plate mechanism section view.
[0031] Figure 17 The utility model discloses an end beam guide rail type embedded structure and guide plate mechanism elevation view.
[0032] Figure 18 The utility model discloses a photovoltaic module on the end beam plan.
[0033] Figure 19 The utility model discloses a photovoltaic module on the skid by traction rope traction elevation view.
[0034] In the figure: 1 - bearing cable, 2 - middle beam guide rail type embedded structure, 21 - bottom plate, 22 - guide rail, 23 - H-shaped buckle, 24 - bolt, 221 - guide groove, 222 - clamping groove, 25 - wire guide mechanism, 251 - guide piece, 252 - guide rod, 253 - connecting bolt, 3 - end beam guide rail type embedded structure, 31 - bottom plate, 32 - guide rail, 321 - guide groove, 322 - clamping groove, 33 - H-shaped buckle, 34 - bolt, 35 - anchor plate, 36 - guide plate mechanism, 361 - guide frame, 4 - photovoltaic module, 5 - traction rope, 6 - end beam, 7 - middle beam, 8 - skid, 81 - pulley. DETAILED DESCRIPTION
[0035] The following further describes the structure or technical terms used in the present application. These descriptions are merely illustrative of how the present application is implemented and do not constitute any limitation on the present application.
[0036] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "transverse", "longitudinal" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated position or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0037] In the description of the present application, unless otherwise explicitly specified and limited, "connection", "fixing" and the like should be broadly understood, for example, "fixing" can be fixed connection, can also be detachable connection, or integral; can be direct connection, can also be indirect connection through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0038] As Figures 1-19As shown in the embodiment, the offshore photovoltaic module sliding installation cable system includes a load-bearing cable 1, an end beam 6, and a plurality of middle beams 7 arranged in the middle of the end beam 6. The load-bearing cable 1 is anchored and tensioned on the end beam 6. The middle beam 7 and the end beam 6 are provided with a guide rail type embedding structure capable of enabling the photovoltaic module 4 to continuously slide. The guide rail type embedding structure includes a bottom plate, a guide rail, a Chinese character-shaped buckle, and a bolt. The bottom plate is fixed on the middle beam 7 or the end beam 6. The guide rail is fixed on the bottom plate. The guide rail is in an arc shape. The arc surface is provided with a semicircular guide groove with the same diameter as the load-bearing cable 1. The two side surfaces of the guide rail are provided with clamping grooves. The load-bearing cable 1 is embedded in the guide groove and fixed with the bottom plate through the Chinese character-shaped buckle and the bolt at the clamping groove position. The upper part of the Chinese character-shaped buckle is not exposed at the clamping groove position.
[0039] As shown in Figure 2 , 19 , the photovoltaic module 4 is placed on the two parallel load-bearing cables 1. Under the traction of the traction rope 5, the photovoltaic module 4 can slide from the end beam 6 to the designated installation position. The load-bearing cable 1 is continuously arranged in multiple spans. It is only tensioned and anchored on the end beams 6 at both ends. The guide rail type embedding structure can enable the pulley 81 of the sliding block 8 of the photovoltaic module 4 to smoothly slide through the guide rail of the middle beam 7 and the end beam 6, realize the continuous sliding of the photovoltaic module 4 in multiple spans, and greatly improve the construction efficiency and convenience.
[0040] Specifically, as shown in Figures 3-10 , the middle beam guide rail type embedding structure 2 on the middle beam 7 includes a bottom plate 21, a guide rail 22, a Chinese character-shaped buckle 23, and a bolt 24. The bottom plate 21 is welded and fixed with the middle beam 7. The guide rail 22 is welded and fixed with the bottom plate 21. The guide rail 22 is an arc-shaped steel structure. The arc surface is provided with a semicircular guide groove 221 with the same diameter as the load-bearing cable 1. The middle part is provided with a clamping groove 222 with the same width as the upper part of the Chinese character-shaped buckle 23. The Chinese character-shaped buckle 23 is installed at the clamping groove 222 position of the guide rail 22 and is fixed with the bottom plate 21 through the bolt 24. The Chinese character-shaped buckle 23 embeds the load-bearing cable 1 in the clamping groove 222. The upper part of the Chinese character-shaped buckle 23 is not exposed at the clamping groove 222 position, ensuring that the sliding skid 8 smoothly passes through the guide rail 22.
[0041] As shown in Figures 7-10As shown in , 15-17, the end beam guide rail type embedded structure 3 on the end beam 6 includes a base plate 31, a guide rail 32, an I-shaped clip 33, a bolt 34 and an anchor plate 35. The base plate 31 is welded and fixed to the end beam 6, and the guide rail 32 is welded and fixed to the base plate 31. The guide rail 32 is an arc-shaped steel structure, and its arc-shaped surface is provided with a semicircular guide groove 321. The diameter of the guide groove 321 is consistent with the diameter of the load-bearing cable 1, and a clip groove 322 is provided in the middle thereof. The width of the clip groove 322 is consistent with the width of the upper part of the I-shaped clip 33. The I-shaped clip 33 is installed at the clip groove 322 position of the guide rail 32 and is fixed to the base plate 31 by bolts 34. The I-shaped clip 33 and the bolt 34 embed the load-bearing cable 1 in the clip groove 322. At the clip groove 322 position, the upper part of the I-shaped clip 33 is not exposed, ensuring that the slide 8 passes through the guide rail 32 smoothly. The anchor plate 35 is installed on the top of the bottom plate 31 and is used for prestressed anchoring of the load-bearing cable 1 .
[0042] like Figures 11-14 As shown, the center beam 7 is provided with a guide mechanism 25 to guide the nylon line. The guide mechanism 25 includes a guide piece 251 and a guide rod 252. The guide piece 251 is bent from flat steel and fixed to the base plate 21 with a connecting bolt 253. Its upper end is tilted outward. The guide rod 252 is processed from smooth round steel. Its lower end is welded to the guide piece 251 and sharpened. The sharpening is for the convenience of welding and for leaving space for guidance. The guide mechanism 25 is installed on the base plate 21 before the line is released. It is used to guide the nylon line during the line release. After the line is released, the guide mechanism 25 is removed and the "X"-shaped buckle 23 is installed. The connecting bolt 253 of the guide mechanism 25 is used to connect the "X"-shaped buckle 23, that is, the bolt 24. The function of the nylon line is to pull a PP rope (polypropylene rope), and then under the traction of the PP rope, the load-bearing rope 1 is pulled into place. The upper opening of the conductor mechanism 25 is very wide, which can easily adapt to the release of the traction rope of the drone. After the line is released, the conductor mechanism 25 can be easily removed without affecting the sliding of the photovoltaic component module 4.
[0043] like Figure 15 、 16 As shown, the end beam 6 is provided with a guide plate mechanism 36, which includes a guide frame 361. The guide frame 361 is formed by bending flat steel and is fixed to the outside of the bottom plate 31. The inner opening size of the bottom corresponds to the outer frame size of the photovoltaic module 4, and the upper part is inclined outward. The photovoltaic module 4 is hoisted onto the end beam 6 and, under the guidance of the guide frame 361, accurately falls onto the load-bearing cable 1. After being connected to the traction rope 5, it can slide. The photovoltaic module 4 can be easily hoisted onto the end beam 6 and, under the guidance of the guide plate mechanism 36, accurately placed on the load-bearing cable 1. At this time, the end beam 6 has become the starting point for the sliding of the photovoltaic module 4. Under the action of the traction rope 5, the photovoltaic module 4 can slide, which improves the installation efficiency, reduces the process of shifting the installation hull as the installation position of the photovoltaic module 4 changes, simplifies the construction process, and improves the construction accuracy.
[0044] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will still be able to make modifications to the technical solutions described in the foregoing embodiments or make equivalent replacements to some of the technical features, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A system of cables for the sliding installation of a module of photovoltaic components at sea, comprising load-bearing cables, end beams and a plurality of intermediate beams arranged in the middle of the end beams, characterised in that: The load bearing cable is anchored and tensioned on the end beam, the middle beam and the end beam are provided with a guide rail type embedding structure which can make the photovoltaic module continuously slide, the guide rail type embedding structure comprises a bottom plate, a guide rail, a U-shaped buckle and a bolt, the bottom plate is fixed on the middle beam or the end beam, the guide rail is fixed on the bottom plate, the guide rail is in an arc shape, an arc surface of the guide rail is provided with a semicircular guide groove which is consistent with the diameter of the load bearing cable, both side surfaces of the guide rail are provided with clamping grooves, the load bearing cable is embedded in the guide groove and fixed with the bottom plate through the U-shaped buckle and the bolt at the clamping groove position, and the upper part of the U-shaped buckle is not exposed at the clamping groove position.
2. A marine photovoltaic assembly module slide-in mounted cable system according to claim 1, characterized in that: The middle beam is provided with a wire guide mechanism for guiding the traction rope, the wire guide mechanism comprises a guide piece and a guide rod, the guide piece is bent from flat steel and is fixed on the bottom plate by a connecting bolt, the upper end of the guide piece is inclined outward, the guide rod is processed from a smooth round steel, the lower end of the guide rod is fixed with the guide piece and is sharpened, and after the wire guide mechanism is removed, the guide rail type embedding structure is installed again.
3. A marine photovoltaic assembly module slide-in mounted cable system according to claim 2, characterized in that: The traction rope is one of a steel strand, a steel wire rope and a nylon wire.
4. The offshore PV module skid-mounted cable system of claim 1, wherein: The end beam is provided with a guide plate mechanism, the guide plate mechanism comprises a guide frame, the guide frame is bent from flat steel and is fixed on the outer side of the bottom plate, the inner opening size of the bottom part of the guide frame corresponds to the size of the outer frame of the photovoltaic module, and the upper part of the guide frame is inclined outward.