Auxiliary device for compressing and bundling steel wires
By optimizing the wire compression and bundling process through feeding, picking, and transfer mechanisms, the problems of large footprint and low compression efficiency of overhead chains have been solved, achieving highly efficient wire compression and bundling.
Patent Information
- Application Number
- CN202422823623.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-19
AI Technical Summary
In the existing steel wire compression and binding process, the suspension chain structure is large, occupies a large area, has low compression efficiency, and requires a lot of space, resulting in inconvenience in circulation.
The system employs a feeding mechanism, a picking mechanism, and a transfer mechanism. The feeding mechanism transports the wire coil to the compression mechanism, the picking mechanism lifts the wire coil, and the transfer mechanism lifts and transports it, reducing space requirements, shortening the compression stroke, and improving compression efficiency.
It reduces space requirements, shrinks the footprint of the compression mechanism, improves compression efficiency, and prevents the wire roll from tipping over by using side guard components, thus improving conveying efficiency.
Smart Images

Figure CN223467369U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire compression bundling technical field, especially in kind steel wire compression bundling auxiliary device for. BACKGROUND
[0002] Linear metal is generally in the state of disorder after processing, needs to be arranged into neat steel wire roll and compressed and bundled.
[0003] In the steel wire compression bundling process, the disorderly steel wire roll is moved to between the compression mechanism (such as Figure 1 Indicated) by the suspension chain, then the two groups of compression mechanism compress the steel wire roll, and finally the binding mechanism binds the compressed steel wire roll by the binding tape. Because the overall structure of the suspension chain is large, the space requirement is high, and the circulation is also troublesome, the efficiency is low. Meanwhile, the large suspension chain makes the distance between the two groups of compression mechanism larger, resulting in the larger land occupation area of the compression mechanism, and the compression stroke of the compression mechanism is also farther, and the compression efficiency is lower. UTILITY MODEL CONTENT
[0004] The utility model solves the technical problem that: overcome the deficiency in the prior art, provide a kind of steel wire compression bundling auxiliary device without changing original compression bundling mechanism, and the space requirement is low, and compression efficiency is high.
[0005] The utility model solves the technical problem and adopts the technical scheme that: a kind of steel wire compression bundling auxiliary device, including the compression mechanism that is symmetrically spaced along transverse direction, and the binding mechanism that is internally arranged in compression mechanism, the compression mechanism includes compression frame, further include feeding mechanism, material picking mechanism and transfer mechanism, the feeding mechanism is set in the rear side of compression mechanism, and it is located between two groups of compression mechanism, the feeding mechanism is slidably installed on the first ground rail that is vertically arranged, the material picking mechanism is straddled in left compression mechanism, the material picking mechanism includes the pick bar that is arranged in transverse direction, the transfer mechanism is set in the front side of compression mechanism, and it is located between two first ground rails, the transfer mechanism is slidably installed on the second ground rail that is vertically arranged, recess is set in the top middle part of the compression frame, to avoid pick bar.
[0006] Further, the feeding mechanism includes feeding trolley, V-shaped seat and side guard assembly, the feeding trolley is installed on the first ground rail, the V-shaped seat is installed on the top end of feeding trolley, and the side guard assembly is installed on the rear side of V-shaped seat.
[0007] Further, the side protection assembly comprises a slope frame, a sliding plate, a fixed stop lever, a movable stop lever, a sliding seat, a first driving group and a second driving group, the slope frame is installed at the rear side of the V-shaped seat, the sliding plate is horizontally arranged and is slidingly installed at the top end of the slope frame, the bottom end of the fixed stop lever is connected with the right end of the sliding plate, the bottom end of the movable stop lever is slidingly connected with the left part of the sliding plate through the sliding seat, the first driving group is installed at the middle part of the slope frame to drive the sliding plate to move longitudinally, and the second driving group is distributed on the sliding plate and the sliding seat to drive the sliding seat to move transversely.
[0008] Further, the material picking mechanism further comprises a portal frame, a lifting oil cylinder, a lifting plate and a telescopic cylinder, the portal frame is arranged across the compression mechanism, the lifting oil cylinder is vertically installed at the middle part of the top end of the portal frame and the driving end thereof is connected with the lifting plate, the lifting plate is horizontally arranged in the portal frame and is located above the compression mechanism, the picking lever is arranged below the lifting plate and the end thereof away from the compression frame is slidingly connected with the lifting plate through a sliding block, and the telescopic cylinder is horizontally installed at the end of the lifting plate away from the compression frame and the driving end thereof is connected with the picking lever.
[0009] Further, the top surface of the picking lever is provided with a pad strip.
[0010] Further, the transfer mechanism comprises a transfer trolley, a V-shaped table and a lifting assembly, the transfer trolley is installed on the second ground rail, the V-shaped table is arranged above the transfer trolley, and the lifting assembly is installed at the middle part of the top end of the transfer trolley and the driving end thereof is connected with the V-shaped table.
[0011] Further, the compression mechanism further comprises a bottom plate, a pressing plate and a compression oil cylinder, the bottom plate is horizontally arranged, the compression frame is slidingly installed on the bottom plate, the pressing plate is installed at the middle part of the opposite sides of the compression frame, and the compression oil cylinder is horizontally installed at the top end of the bottom plate and the driving end thereof is hingedly connected with the side of the compression frame away from the pressing plate.
[0012] The utility model discloses the beneficial effects are:
[0013] (1) the utility model discloses a feeding mechanism transports the steel wire roll of disorder to between two groups of compression mechanism, and material picking mechanism picks up the steel wire roll, and the feeding mechanism returns, and the transfer mechanism moves to the steel wire roll below and lifts the steel wire roll, and simultaneously, the compression mechanism compresses the steel wire roll, and after completing compression, the binding mechanism carries out binding, and after completing binding, the compression mechanism and the binding mechanism reset, and the material picking mechanism resets, and the transfer mechanism transports the steel wire roll of binding and goes away, compared with the suspension chain, and the requirement of feeding mechanism, material picking mechanism and transfer mechanism to space reduces, and the land area of compression mechanism is reduced, and the compression stroke of compression mechanism is shortened, thereby improve compression efficiency, and need not to change the original compression mechanism and binding mechanism.
[0014] (2) The utility model discloses a side protection subassembly is set up, and the steel wire roll on the feeding trolley is positioned, and the steel wire roll is prevented from toppling.
[0015] (3) The utility model discloses a material lifting mechanism is set up, and the steel wire roll on the feeding mechanism is lifted, and the feeding mechanism is released to convey the next steel wire roll, and the conveying efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] The utility model is further illustrated below in connection with the drawings and implementation.
[0017] Figure 1 It is the schematic diagram of prior art suspension chain;
[0018] Figure 2 It is the structural schematic diagram of the utility model;
[0019] Figure 3 It is the right side view of feeding mechanism in the utility model;
[0020] Figure 4 It is the schematic diagram of side protection subassembly in the utility model;
[0021] Figure 5 It is the schematic diagram of second drive group in the utility model;
[0022] Figure 6 It is the schematic diagram of material lifting mechanism in the utility model;
[0023] Figure 7 It is the schematic diagram of transfer mechanism in the utility model;
[0024] Figure 8 It is the schematic diagram of compression mechanism in the utility model.
[0025] In the drawing: 100, compression mechanism;110, press frame;111, recess;120, bottom plate;130, press plate;140, compression oil cylinder;200, binding mechanism;300, feeding mechanism;310, feeding trolley;320, V-shaped seat;330, side protection subassembly;331, inclined frame;332, sliding plate;333, fixed stop lever;334, movable stop lever;335, sliding seat;336, first drive group;337, second drive group;338, inductor;339, proximity switch;400, material lifting mechanism;410, lifting lever;420, gantry;430, lifting oil cylinder;440, lifting plate;450, telescopic cylinder;460, pad strip;500, transfer mechanism;510, transfer trolley;520, V-shaped table;530, lifting assembly;600, first ground rail;700, second ground rail. DETAILED DESCRIPTION
[0026] The utility model will be further described in connection with the drawings. These drawings are all simplified schematic diagrams which only schematically show the basic structure of the utility model, and thus only show the components related to the utility model.
[0027] As Figure 2 shown, an auxiliary device for steel wire compression bundling, comprising compression mechanism 100 which is symmetrically and spaced apart in the transverse direction, bundling mechanism 200 which is internally arranged in the compression mechanism 100, the compression mechanism 100 comprises compression frame 110, further comprising feeding mechanism 300, material picking mechanism 400 and transfer mechanism 500, the feeding mechanism 300 is arranged at the rear side of the compression mechanism 100 and is located between the two groups of compression mechanism 100, the feeding mechanism 300 is slidingly installed on the first ground rail 600 which is arranged in the longitudinal direction, the material picking mechanism 400 is arranged across the left compression mechanism 100, the material picking mechanism 400 comprises picking rod 410 which is arranged in the transverse direction, the transfer mechanism 500 is arranged at the front side of the compression mechanism 100 and is located between the two first ground rails 600, the transfer mechanism 500 is slidingly installed on the second ground rail 700 which is arranged in the longitudinal direction, the top middle part of the compression frame 110 is provided with recess 111 to avoid the picking rod 410. Through the feeding mechanism 300, the disordered steel wire coil is transported between the two groups of compression mechanism 100, the material picking mechanism 400 picks up the steel wire coil, the feeding mechanism 300 returns, the transfer mechanism 500 moves to the lower side of the steel wire coil to lift the steel wire coil, at the same time, the compression mechanism 100 compresses the steel wire coil, after compression, the bundling mechanism 200 bundles, after bundling, the compression mechanism 100 and the bundling mechanism 200 reset, the material picking mechanism 400 resets, and the transfer mechanism 500 transports the bundled steel wire coil, compared with the hanging chain, the space requirement of the feeding mechanism 300, the material picking mechanism 400 and the transfer mechanism 500 is reduced, the land occupation of the compression mechanism 100 is reduced, the compression stroke of the compression mechanism 100 is shortened, and thus the compression efficiency is improved, and the original compression mechanism 100 and the bundling mechanism 200 do not need to be modified.
[0028] Specifically, as Figure 8 shown, the compression mechanism 100 further comprises bottom plate 120, pressing plate 130 and compression oil cylinder 140, the bottom plate 120 is arranged in the transverse direction, the compression frame 110 is slidingly installed on the bottom plate 120, the pressing plate 130 is installed at the middle part of the opposite side of the compression frame 110, the compression oil cylinder 140 is installed at the top end of the bottom plate 120 in the transverse direction, and the driving end thereof is hinged to the side of the compression frame 110 which is away from the pressing plate 130, the compression oil cylinder 140 drives the compression frame 110 to move in the transverse direction of the bottom plate 120; the bundling mechanism 200 is prior art, and thus will not be described here; the recess 111 is in the shape of "Y".
[0029] As Figure 2 and Figure 3As shown, the feeding mechanism 300 comprises a feeding trolley 310, a V-shaped seat 320 and a side protection assembly 330, the feeding trolley 310 is installed on the first ground rail 600, the V-shaped seat 320 is installed at the top end of the feeding trolley 310, and the side protection assembly 330 is installed at the rear side of the V-shaped seat 320. Through the arrangement of the side protection assembly 330, the messy steel wire coil on the feeding trolley 310 is limited, so as to avoid the steel wire coil from falling over.
[0030] As shown in Figures 3-5 , the side protection assembly 330 comprises an inclined frame 331, a sliding plate 332, a fixed blocking rod 333, a movable blocking rod 334, a sliding seat 335, a first driving group 336 and a second driving group 337, the inclined frame 331 is installed at the rear side of the V-shaped seat 320, the sliding plate 332 is transversely arranged and slidingly installed at the top end of the inclined frame 331, the bottom end of the fixed blocking rod 333 is connected with the right end of the sliding plate 332, the bottom end of the movable blocking rod 334 is slidingly connected with the left part of the sliding plate 332 through the sliding seat 335, the first driving group 336 is installed at the middle part of the inclined frame 331 to drive the sliding plate 332 to move longitudinally, and the second driving group 337 is distributed on the sliding plate 332 and the sliding seat 335 to drive the sliding seat 335 to move transversely. Specifically, the sliding seat 335 is installed with an inductor 338, and the inner side of the bottom end of the fixed blocking rod 333 and the inner side of the bottom end of the movable blocking rod 334 are correspondingly provided with proximity switches 339. After the messy steel wire coil is lifted by a lifting rope to the V-shaped seat 320, the controller (not shown in the figure) starts the first driving group 336 to drive the sliding plate 332 to move towards the steel wire coil until the fixed blocking rod 333 and the movable blocking rod 334 reach both ends of the steel wire coil, and then the controller starts the second driving group 337 to drive the sliding seat 335 to move towards the steel wire coil according to the actual width of the coil material, and stops when the proximity switch 339 on the movable blocking rod 334 detects the end face of the coil material, so as to limit the steel wire coil.
[0031] As shown in Figure 5 , the first driving group 336 is a screw nut structure comprising a lead screw, a nut block and a first motor, the lead screw is arranged between the inclined frame 331 and the sliding plate 332, the lead screw is longitudinally arranged and both ends thereof are rotatably connected with the inclined frame 331, the nut block is threadedly sleeved on the lead screw and connected with the middle part of the bottom end of the sliding plate 332, and the first motor is installed on one side of the inclined frame 331 and the output end thereof is drivingly connected with the lead screw. The second driving group 337 is a rack and pinion structure comprising a rack, a second motor and a pinion, the rack is arranged between the sliding seat 335 and the sliding plate 332, the rack is transversely arranged and installed on the sliding plate 332, the body of the second motor is vertically installed on the sliding seat 335 and the output end thereof is connected with the pinion, and the pinion is engaged with the rack.
[0032] As shown in Figure 2 and Figure 6As shown, the picking mechanism 400 further comprises a portal frame 420, a lifting cylinder 430, a lifting plate 440 and a telescopic cylinder 450. The portal frame 420 is arranged across the compression mechanism 100. The lifting cylinder 430 is vertically arranged at the middle of the top end of the portal frame 420, and the driving end of the lifting cylinder 430 is connected with the lifting plate 440. The lifting plate 440 is horizontally arranged in the portal frame 420 and above the compression mechanism 100. The picking rod 410 is arranged below the lifting plate 440, and the end of the picking rod 410 away from the compression frame 110 is slidingly connected with the lifting plate 440 through a sliding block. The telescopic cylinder 450 is horizontally arranged at the end of the lifting plate 440 away from the compression frame 110, and the driving end of the telescopic cylinder 450 is connected with the picking rod 410. Through the arrangement of the picking mechanism 400, the steel wire coil on the feeding mechanism 300 is lifted, and the feeding mechanism 300 is released to transport the next steel wire coil, thereby improving the transportation efficiency. Specifically, a plurality of guide rods are arranged at the middle of the top end of the portal frame 420, and the guide rods are uniformly arranged circumferentially around the lifting cylinder 430. The bottom ends of the guide rods are connected with the lifting plate 440 to guide the lifting of the lifting plate 440 and maintain stability. The top surface of the picking rod 410 is provided with a pad strip 460 to avoid rigid contact between the picking rod 410 and the steel wire coil.
[0033] As shown in Figure 2 and Figure 7 shown, the transfer mechanism 500 comprises a transfer trolley 510, a V-shaped table 520 and a lifting assembly 530. The transfer trolley 510 is arranged on the second ground rail 700. The V-shaped table 520 is arranged above the transfer trolley 510. The lifting assembly 530 is arranged at the middle of the top end of the transfer trolley 510, and the driving end of the lifting assembly 530 is connected with the V-shaped table 520. Specifically, the lifting assembly 530 can be a lifting machine.
[0034] In operation, the feeding mechanism 300 transports the disordered steel wire coils between the two compression mechanisms 100. The lifting cylinder 430 drives the lifting plate 440 to descend. After being positioned, the telescopic cylinder 450 drives the picking rod 410 to move horizontally along the lifting plate 440 until the picking rod 410 penetrates through the groove 111 into the inner circle of the steel wire coil. The lifting cylinder 430 drives the lifting plate 440 to ascend to lift the steel wire coil. The feeding mechanism 300 returns. The transfer mechanism 500 moves to below the steel wire coil. The lifting assembly 530 drives the V-shaped table 520 to ascend to lift the steel wire coil. At the same time, the compression mechanism 100 compresses the steel wire coil. After compression, the bundling mechanism 200 bundles the steel wire coil. After bundling, the compression mechanism 100 and the bundling mechanism 200 reset. The picking mechanism 400 resets. The transfer mechanism 500 transfers the bundled steel wire coil away.
[0035] The above-mentioned embodiments only illustrate the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application shall be covered within the protection scope of the present application.
Claims
1. A steel wire compression bundling auxiliary device, comprising a compression mechanism (100) arranged symmetrically and spaced apart in the transverse direction, and a bundling mechanism (200) arranged inside the compression mechanism (100), wherein the compression mechanism (100) comprises a compression frame (110), characterized in that: Also include feeding mechanism (300), picking mechanism (400) and transfer mechanism (500), the feeding mechanism (300) is arranged at the rear side of the compression mechanism (100), and is located between the two groups of compression mechanism (100), the feeding mechanism (300) is slidingly installed on the first ground rail (600) arranged longitudinally, the picking mechanism (400) is arranged on the left compression mechanism (100), the picking mechanism (400) includes a transversely arranged picking rod (410), the transfer mechanism (500) is arranged at the front side of the compression mechanism (100), and is located between the two first ground rails (600), the transfer mechanism (500) is slidingly installed on the second ground rail (700) arranged longitudinally, the top end of the compression frame (110) is provided with a recess (111) to avoid the picking rod (410).
2. The steel wire compression baling aid according to claim 1, characterized in that: The feeding mechanism (300) includes a feeding trolley (310), a V-shaped seat (320) and a side guard assembly (330), the feeding trolley (310) is installed on the first ground rail (600), the V-shaped seat (320) is installed at the top end of the feeding trolley (310), and the side guard assembly (330) is installed at the rear side of the V-shaped seat (320).
3. The steel wire compression baling aid of claim 2, wherein: The side guard assembly (330) includes an inclined frame (331), a sliding plate (332), a fixed stop rod (333), a movable stop rod (334), a sliding seat (335), a first drive group (336) and a second drive group (337), the inclined frame (331) is installed at the rear side of the V-shaped seat (320), the sliding plate (332) is transversely arranged and slidingly installed at the top end of the inclined frame (331), the bottom end of the fixed stop rod (333) is connected with the right end of the sliding plate (332), the bottom end of the movable stop rod (334) is slidingly connected with the left part of the sliding plate (332) through the sliding seat (335), the first drive group (336) is installed at the middle part of the inclined frame (331) to drive the sliding plate (332) to move longitudinally, and the second drive group (337) is distributed on the sliding plate (332) and the sliding seat (335) to drive the sliding seat (335) to move transversely.
4. The steel wire compression baling aid of claim 1, wherein: The picking mechanism (400) further includes a portal frame (420), a lifting oil cylinder (430), a lifting plate (440) and a telescopic cylinder (450), the portal frame (420) is arranged on the compression mechanism (100), the lifting oil cylinder (430) is vertically installed at the top end of the portal frame (420), and the driving end of the lifting oil cylinder (430) is connected with the lifting plate (440), the lifting plate (440) is transversely arranged in the portal frame (420) and located above the compression mechanism (100), the picking rod (410) is arranged below the lifting plate (440) and the end portion thereof away from the compression frame (110) is slidingly connected with the lifting plate (440) through a sliding block, and the telescopic cylinder (450) is transversely installed at the end portion of the lifting plate (440) away from the compression frame (110), and the driving end of the telescopic cylinder (450) is connected with the picking rod (410).
5. The steel wire compression baling aid according to claim 1 or 4, characterized in that: The top surface of the picking rod (410) is provided with a pad strip (460).
6. The steel wire compression lashing aid device according to claim 1, characterized in that: The transfer mechanism (500) comprises a transfer trolley (510), a V-shaped table (520) and a lifting assembly (530), the transfer trolley (510) is installed on the second ground rail (700), the V-shaped table (520) is arranged above the transfer trolley (510), and the lifting assembly (530) is installed at the top middle part of the transfer trolley (510) and connected with the V-shaped table (520) at the driving end.
7. The steel wire compression baling aid of claim 1, wherein: The compression mechanism (100) further comprises a bottom plate (120), a pressing plate (130) and a compression oil cylinder (140), the bottom plate (120) is arranged transversely, the pressing frame (110) is slidingly installed on the bottom plate (120), the pressing plate (130) is installed at the middle part of the opposite sides of the pressing frame (110), and the compression oil cylinder (140) is transversely installed at the top end of the bottom plate (120) and hinged to the side, away from the pressing plate (130), of the pressing frame (110) at the driving end.