Stacked material temporary storage mechanism and production line

Abstract

The utility model relates to a material stacking temporary storage mechanism and production line, including belt conveyor line, belt conveyor line includes frame and first drive source, the frame is rotatingly provided with driving shaft and driven shaft, and the driving shaft and driven shaft are respectively provided with a plurality of driving wheel and driven wheel that are arranged at interval, the driving wheels and the driven wheels are in pairwise correspondence and are connected through belts, and the driving shaft is driven by a first driving source; the jacking mechanism comprises a second driving source, a rotating shaft is arranged at the output end of the second driving source, and a plurality of rotating wheels are arranged on the rotating shaft; the blocking mechanism comprises a third driving source, and a plurality of blocking rods are arranged at the output end of the third driving source; and the sensors comprise a counting sensor and a blocking induction sensor. According to the stacking and buffering mechanism, buffering of products conveyed on an assembly line can be achieved under the non-stop condition, the materials are buffered in a stacking mode, the occupied space is small, the production efficiency of the assembly line is guaranteed, and meanwhile the space is saved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a flow line technical field especially is a kind of stacking material buffer mechanism and production line. BACKGROUND

[0002] Flow line is mainly used for material handling, which can transfer materials from one location to another, facilitating the transfer of materials and improving the automation of production.

[0003] The existing flow line body cannot switch the material box under the premise of not stopping, or uses the segmented type stopping mode to switch the material box, which will affect the conveying speed of flow line and the production efficiency of the whole production line. UTILITY MODEL CONTENT

[0004] Therefore, the utility model solves the technical problem that the flow line body in the prior art cannot switch the material box under the premise of not stopping, or uses the segmented type stopping mode to switch the material box, which will affect the conveying speed of flow line and the production efficiency of the whole production line.

[0005] To solve the above technical problems, the utility model provides a stacking material buffer mechanism for buffering and conveying film material, comprising,

[0006] The belt conveying line comprises a rack and a first driving source, the rack is provided with a driving shaft and a driven shaft parallel to each other, a plurality of driving wheels are coaxially arranged on the driving shaft and spaced apart in the length direction, a plurality of driven wheels are coaxially installed on the driven shaft and spaced apart in the length direction, and the driving wheels and the driven wheels are correspondingly connected by belts, and the first driving source is used to drive the driving shaft to rotate.

[0007] The jacking mechanism comprises a second driving source perpendicular to the driving shaft, the second driving source is connected to the rack and located between the driving shaft and the driven shaft, the output end of the second driving source is provided with a mounting plate, the mounting plate is provided with a rotating shaft parallel to the driving shaft, a plurality of rotating wheels are coaxially arranged on the rotating shaft and spaced apart in the length direction, and the rotating wheels are located between adjacent two belts.

[0008] The blocking mechanism comprises a third driving source connected to the rack and perpendicular to the driving shaft, the third driving source is located between the rotating shaft and the driven shaft, the output end of the third driving source is provided with a connecting frame, and a plurality of blocking rods are arranged on the connecting frame and located between adjacent two belts.

[0009] A sensor, which comprises a counting sensor and a blocking induction sensor respectively connected to the frame, and the induction ends of the counting sensor and the blocking induction sensor are both towards the belt.

[0010] In an embodiment of the present application, two supports corresponding to the position of the jacking mechanism are symmetrically arranged on the two sides of the frame, and the counting sensor and the blocking induction sensor are respectively mounted on the two supports.

[0011] In an embodiment of the present application, the sensor further comprises a material box sensor connected to the frame for sensing the material box.

[0012] In an embodiment of the present application, a controller is further included, which is connected to the first driving source, the second driving source, the third driving source, the counting sensor, the blocking induction sensor and the material box sensor respectively.

[0013] In an embodiment of the present application, the rotating wheel is a rubber wheel, and the outer diameter of the rotating wheel is greater than the outer diameter of the driving wheel and the driven wheel.

[0014] In an embodiment of the present application, the first driving source is arranged on the frame, the first driving source is connected to the driving shaft through a synchronous belt assembly, and a shield is connected to the frame and arranged on the first driving source and the synchronous belt assembly.

[0015] In an embodiment of the present application, the frame comprises two side plates arranged at intervals and parallel to each other, the driving shaft and the driven shaft are rotatably connected between the two side plates through bearings, and a plurality of support plates are respectively connected to the two side plates.

[0016] In an embodiment of the present application, the distance between the rotating shaft and the driven shaft is greater than the length of the film material sheet.

[0017] In an embodiment of the present application, the first driving source is a speed-regulating motor, and the second driving source and the third driving source are both telescopic air cylinders.

[0018] A production line comprising the material stacking and buffering mechanism according to any one of the preceding embodiments.

[0019] The above technical solution of the present application has the following advantages compared with the prior art.

[0020] The utility model discloses a kind of material stacking buffering mechanism and production line, including belt conveying line, belt conveying line includes rack and first driving source, rack is rotationally provided with driving shaft and driven shaft mutually parallel, driving shaft and driven shaft are respectively provided with multiple driving wheels and driven wheels of interval arrangement, and driving wheel and driven wheel are corresponded two by two and are connected by belt, driving shaft is driven by first driving source;Jacking mechanism, its including output end is provided with the rotating shaft of second driving source, rotating shaft is provided with multiple rotating wheels at interval, and multiple rotating wheels are located between adjacent two belts respectively;Blocking mechanism, its including third driving source, and the output end of third driving source is provided with multiple blocking rods respectively located between adjacent two belts;Sensor, sensor includes counting sensor and blocking induction sensor.The utility model discloses a kind of material stacking buffering mechanism, it can realize the buffering of conveying product on assembly line under the condition of not stopping, and material is buffered using stacking mode, and the space occupied is small, so that the volume of entire mechanism is more compact, not only effectively ensure the production efficiency of entire production line, while also save space;The structure of entire buffering mechanism is simple, and installation and maintenance are convenient, suitable for practical use. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to make the content of the utility model more easily be clearly understood, according to the specific embodiment of the utility model and combining with the drawings, the utility model is further explained in detail below, wherein

[0022] Figure 1 It is the perspective view of the material stacking buffering mechanism of the preferred embodiment of the utility model;

[0023] Figure 2 It is the schematic diagram of the overall structure of the material stacking buffering mechanism of the preferred embodiment of the utility model;

[0024] Figure 3 It is the schematic diagram of the jacking mechanism of the material stacking buffering mechanism of the preferred embodiment of the utility model;

[0025] Figure 4 It is the schematic diagram of the blocking mechanism of the material stacking buffering mechanism of the preferred embodiment of the utility model.

[0026] Description of the Drawings: 1, belt conveying line;11, rack;12, first driving source;13, driving shaft;14, driven shaft;15, driving wheel;16, driven wheel;17, belt;18, support;19, shroud;2, jacking mechanism;21, second driving source;22, rotating shaft;23, rotating wheel;3, blocking mechanism;31, third driving source;32, blocking rod;4, sensor;41, counting sensor;42, blocking induction sensor. DETAILED DESCRIPTION

[0027] The utility model is further described below in combination with the drawings and specific embodiments, so that those skilled in the art can better understand the utility model and can be implemented, but the embodiments are not as the limitation of the utility model.

[0028] Embodiment one

[0029] Referring to Figures 1-4 The utility model discloses a material folding and buffering mechanism for buffering and conveying film material, comprising,

[0030] Belt conveying line 1, belt conveying line 1 includes frame 11 and first drive source 12, frame 11 is rotationally provided with driving shaft 13 and driven shaft 14 parallel to each other, a plurality of driving wheels 15 are coaxially arranged on driving shaft 13 and are spaced apart in the length direction, a plurality of driven wheels 16 are coaxially installed on driven shaft 14 and are spaced apart along the length direction, and driving wheel 15 and driven wheel 16 are corresponded two by two and are connected through belt 17, and first drive source 12 is used to drive driving shaft 13 to rotate;

[0031] Jacking mechanism 2, jacking mechanism 2 includes the second drive source 21 that is perpendicular to driving shaft 13 is established, and the second drive source 21 is connected on frame 11 and is located between driving shaft 13 and driven shaft 14, and the output end of second drive source 21 is provided with mounting plate, and mounting plate is rotationally provided with rotating shaft 22 parallel to driving shaft 13, a plurality of rotating wheels 23 are coaxially arranged on rotating shaft 22 and are spaced apart in the length direction, and a plurality of rotating wheels 23 are located between adjacent two belts 17 respectively;

[0032] Blocking mechanism 3, blocking mechanism 3 includes third drive source 31, and third drive source 31 is connected on frame 11 and is perpendicular to driving shaft 13, and third drive source 31 is located between rotating shaft 22 and driven shaft 14, and the output end of third drive source 31 is provided with connecting frame, and connecting frame is provided with a plurality of blocking rods 32 located between adjacent two belts 17 respectively;

[0033] Sensor 4, sensor 4 includes counting sensor 41 and blocking induction sensor 42 connected on frame 11 respectively, and the sensing end of counting sensor 41 and blocking induction sensor 42 all faces belt 17.

[0034] Working principle: the first drive source 12 drives the whole belt 17 conveying line to operate, the film piece is moved from the side of the driving shaft 13 to the side of the driven shaft 14 under the action of the belt 17 and finally falls into the rear material box; in the process of conveying the piece, the counting sensor 41 located above the belt conveying line 1 counts the passing material, when the counting sensor 41 monitors that the passing material reaches the predetermined number (i.e. the material box is full), the lifting mechanism 2 located below the belt 17 operates, specifically, the second drive source 21 drives the rotating shaft 22 and the rotating wheel 23 thereon to rise to a predetermined height, after running to the position, the rotating shaft 22 will contact the belt 17, and the rotating wheel 23 on the rotating shaft 22 will protrude from the gap between the adjacent belts 17 by a certain height, the rotating shaft 22 will rotate under the driving of the belt 17 so as to make the rotating wheel 23 rotate, the subsequent material passing through the position of the lifting mechanism 2 will be sensed by the blocking sensor 42, at this time, the blocking mechanism 3 operates, the third drive source 31 drives the blocking rod 32 to protrude from the adjacent belts 17, and when the material contacts the rotating wheel 23, the material will perform a parabolic motion under the action of the rotating wheel 23, and is just blocked in front of the blocking rod 32 and is stacked for buffering until the material box is switched, the third drive source 31 drives the blocking rod 32 to reset, and the buffered material falls into the material box.

[0035] The material stacking and buffering mechanism can buffer the conveyed products on the assembly line without stopping the machine, the material is buffered in a stacking mode, the occupied space is small, the volume of the whole mechanism is more compact, the production efficiency of the production line is effectively ensured, and space is saved.

[0036] Further, two supports 18 corresponding to the position of the lifting mechanism 2 are symmetrically arranged on the two sides of the rack 11, and the counting sensor 41 and the blocking sensor 42 are respectively installed on the two supports 18. Specifically, the support 18 is a support 18 that can be adjusted in multiple directions, so that the positions and postures of the two sensors can be adjusted according to different working conditions, and the use effect is ensured.

[0037] Further, the sensor 4 further comprises a material box sensor connected to the rack 11 for sensing the material box. Specifically, the material box sensor is used for sensing the material box, when the material box sensor senses that the material box switching is completed, the third drive source 31 drives the blocking rod 32 to descend, so that the buffered material can fall into the switched material box.

[0038] Further, a controller is further included, and the controller is connected with the first drive source 12, the second drive source 21, the third drive source 31, the counting sensor 41, the blocking sensor 42 and the material box sensor. Specifically, the whole mechanism is controlled as a whole by the controller, and automatic production is realized.

[0039] Further, the rotating wheel 23 is a rubber wheel, and the outer diameter of the rotating wheel 23 is greater than the outer diameter of the driving wheel 15 and the driven wheel 16. It is conceived that the outer diameter of the rotating wheel 23 is greater than the outer diameter of the driving wheel 15 and the driven wheel 16, so that the speed of the product is increased when the product contacts the rotating wheel 23, which is beneficial to realize the forward throwing action, thereby realizing the stacking and buffering of the material.

[0040] Further, the first driving source 12 is arranged on the frame 11, the first driving source 12 is connected with the driving shaft 13 through a synchronous belt assembly, and the frame 11 is connected with a shroud 19 arranged on the first driving source 12 and the synchronous belt assembly.

[0041] Further, the frame 11 comprises two side plates arranged at intervals and parallel to each other, the driving shaft 13 and the driven shaft 14 are rotatably connected between the two side plates through bearings, and a plurality of support plates are connected to the two side plates respectively.

[0042] Further, the distance between the rotating shaft 22 and the driven shaft 14 is greater than the length of the film material sheet. The distance between the jacking mechanism 2 and the blocking mechanism 3 is slightly greater than the length of the material.

[0043] Further, the first driving source 12 is a speed regulating motor, and the second driving source 21 and the third driving source 31 are both telescopic air cylinders.

[0044] Embodiment two

[0045] The utility model discloses still a kind of production line, including the material stacking and buffering mechanism as embodiment one.

[0046] Obviously, the above embodiment is only for clearly illustrating the example, and is not limited to the implementation mode. For ordinary skilled person in the art, on the basis of the above description, other different forms of changes or variations can be made. Here, it is not necessary and impossible to exhaust all implementation modes. The obvious changes or variations derived therefrom are still within the protection scope of the utility model creation.

Claims

1. A stacking and caching mechanism for caching and conveying film sheets, characterized in that: The application relates to a film material stacking and buffering mechanism. The film material stacking and buffering mechanism comprises a belt conveying line, a jacking mechanism, a blocking mechanism, a sensor and a controller. The belt conveying line comprises a rack and a first driving source, the rack is provided with parallel driving shafts and driven shafts, the driving shafts are coaxially provided with driving wheels arranged at intervals in the length direction, the driven shafts are coaxially provided with driven wheels arranged at intervals in the length direction, the driving wheels and the driven wheels are connected by belts, and the first driving source is used for driving the driving shafts to rotate. The jacking mechanism comprises a second driving source which is connected to the rack and located between the driving shafts and the driven shafts, the output end of the second driving source is provided with a mounting plate, the mounting plate is provided with a rotating shaft parallel to the driving shafts, the rotating shaft is coaxially provided with rotating wheels arranged at intervals in the length direction, and the rotating wheels are located between adjacent belts. The blocking mechanism comprises a third driving source which is connected to the rack and perpendicular to the driving shafts, the third driving source is located between the rotating shafts and the driven shafts, the output end of the third driving source is provided with a connecting frame, and the connecting frame is provided with blocking rods located between adjacent belts.

2. The stacker mechanism according to claim 1, characterized in that: The sensor comprises a counting sensor and a blocking sensing sensor which are connected to the rack, and the sensing ends of the counting sensor and the blocking sensing sensor are directed to the belts.

3. The stacker mechanism according to claim 1, wherein: The rack is provided with two supports corresponding to the position of the jacking mechanism, and the counting sensor and the blocking sensing sensor are mounted on the supports.

4. The stacker mechanism according to claim 3, wherein: The sensor further comprises a material box sensor which is connected to the rack to sense the material box.

5. The stacker mechanism according to claim 1, wherein: The controller is connected to the first driving source, the second driving source, the third driving source, the counting sensor, the blocking sensing sensor and the material box sensor.

6. The stacker mechanism according to claim 1, wherein: The rotating wheels are rubber wheels, and the outer diameter of the rotating wheels is larger than that of the driving wheels and the driven wheels.

7. The stacker mechanism according to claim 1, wherein: The first driving source is connected to the driving shafts through a synchronous belt assembly, and the rack is provided with a protective cover covering the first driving source and the synchronous belt assembly.

8. The lapped material buffer mechanism of claim 1, wherein: The rack comprises two parallel side plates, the driving shafts and the driven shafts are rotatably connected to the side plates through bearings, and the side plates are provided with supporting plates.

9. The lapped material buffer mechanism of claim 1, wherein: The distance between the rotating shafts and the driven shafts is larger than the length of the film material.

10. A production line, characterized by: The first driving source is a speed-adjustable motor, and the second driving source and the third driving source are telescopic air cylinders. The application further relates to a film material stacking and buffering mechanism.

Images