Automatic plate collecting machine for jig
By designing an automatic jig collection machine, which utilizes components such as conveyor belts and position sensors to automatically grasp and stack jigs, the problems of low efficiency in manual collection and inaccuracy of robotic arms are solved, achieving efficient and low-cost jig collection.
Patent Information
- Application Number
- CN202422733714.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In the existing technology, the collection and stacking of PCB boards by fixtures relies on manual operation, which is inefficient. The robotic arm's board collection action is not precise enough and is costly, making it difficult to meet production requirements.
An automatic jig stacking machine was designed, comprising a worktable, a conveying device, a suction device, and a translation device. Utilizing components such as a conveyor belt, a pusher cylinder, a position sensor, and a suction cylinder, the machine achieves automatic jig gripping, conveying, and stacking. The position sensor is used to adjust the jig position to improve accuracy.
It achieves fully automated board collection and stacking of fixtures, reducing labor intensity and costs, and improving the stability and accuracy of board collection actions.
Smart Images

Figure CN223467832U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of PCB production auxiliary equipment, specifically is a tool automatic plate collecting machine. BACKGROUND
[0002] PCB board tool (PCB Fixture) is a kind of tool or device specially used in PCB (printed circuit board) processing, detection and assembly process, fixed and positioned PCB board.
[0003] After use, PCB board tool needs to be collected and stacked, and currently, PCB board tool is mainly collected and stacked by manual work, and the work efficiency is low.In view of this, industrial manipulator is introduced in the beginning of PCB production process to grab and stack PCB board tool, but the plate collecting action of manipulator in prior art is not accurate enough, and there is often a certain deviation, cannot guarantee that PCB board tool is stacked neatly every time, and the stability and accuracy of plate collecting action are poor, and the cost of manipulator is high, cannot meet production requirements. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a tool automatic plate collecting machine to solve the problems in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A tool automatic plate collecting machine, including workbench, conveying device, plate suction device and translation device, conveying device, plate suction device and translation device are respectively set up on workbench, wherein:
[0007] Plate suction device is used for grabbing and unloading tool;
[0008] Translation device is used for driving plate suction device to move back and forth in the horizontal direction of workbench;
[0009] Conveying device is used for conveying tool to plate suction station, and it includes:
[0010] Conveying belt drives tool to move;
[0011] Conveying motor drives conveying belt to move;
[0012] Side baffle is arranged on the side of conveying belt and is used for preventing tool from separating from conveying belt;
[0013] Front baffle is arranged on the upper portion of conveying belt and prevents tool from continuing to move with conveying belt after tool reaches plate suction station;
[0014] The push plate mechanism comprises a push plate and a push plate cylinder, the push plate is fixedly connected with a piston rod of the push plate cylinder, and the push plate is arranged on the conveying belt and used for pushing the jig to move in the horizontal direction.
[0015] With the above structure, when the jig moves to the suction plate station area along with the conveying belt, the front baffle stops the jig from moving in the conveying direction of the conveying belt, the push plate cylinder drives the push plate to push the jig to the suction plate station, the translation device drives the suction plate device to translate to above the jig, the suction plate device sucks the jig, the translation device drives the suction plate device to translate to the unloading station, and the suction plate device unloads the jig; the above operation is repeated, and the jigs are stacked together, that is, the work is completed.
[0016] The utility model further improves, the conveying device still includes first position sensor and second position sensor, first position sensor is fixedly arranged on the front baffle, and second position sensor is fixedly arranged on the side baffle, and first position sensor is used for detecting the flatness of the jig in the conveying direction of the conveying belt, and second position sensor is used for detecting the flatness of the jig in the horizontal direction;When the data detected by first position sensor and second position sensor meets the requirement, namely, the suction plate operation is carried out, if not, then the push plate is driven to adjust the position of the jig until the requirement is met, and the suction plate accuracy is improved.
[0017] The utility model further improves, the conveying device still includes third position sensor, baffle lever and baffle lever cylinder, baffle lever cylinder sets up in the front of conveying belt, and baffle lever cylinder is connected with baffle lever, is used for driving the telescopic of baffle lever, and third position sensor is used for detecting whether the jig enters the suction plate station, when the jig enters the suction plate station, baffle lever cylinder drives baffle lever to stretch out to prevent the next jig from entering the suction plate station.
[0018] The utility model further improves, the suction plate device includes suction plate cylinder, fixed plate, sucking disc, suction plate cylinder is used for driving sucking disc to move up and down in the vertical direction, and fixed plate is used for supporting suction plate cylinder, and sucking disc is used for sucking and unloading the jig.
[0019] The utility model further improves, the translation device includes support, translation motor, belt, two pulleys, traction block, guide rail and sliding block, translation motor, pulley, guide rail fixedly arranged on the support, traction block is fixedly arranged on the belt, the belt is arranged between two pulleys, the power output shaft of translation motor is connected with one of the pulleys, the traction block is fixedly connected with the fixed plate, the sliding block is set up on the guide rail, and the sliding block is fixedly connected with the fixed plate;The translation motor is step motor to accurate control the displacement of the sucking plate device horizontal direction;The translation motor drives the belt to move when the translation motor is forward, thereby drive traction block movement, under the traction of traction block, sucking plate device moves horizontally along the guide rail to sucking plate station, at this moment, sucking plate cylinder drives sucking disc to move downward and absorbs the tool, after finishing, sucking plate cylinder retracts and lifts the tool, the translation motor reverses, and the sucking plate device moves horizontally to the unloading station, and the sucking plate cylinder drives sucking disc downward and unloads the tool.
[0020] The utility model discloses a kind of tool automatic plate collecting machines, realize the full-automatic plate collecting and stacking of tool, reduce labor intensity, and lower cost, easily realize. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a kind of tool automatic plate collecting machine structure diagram proposed in the utility model.
[0022] Figure 2 For Figure 1 It is the structure diagram after removing part shell in middle workbench.
[0023] Figure 3 For Figure 1 It is the structure diagram after removing workbench.
[0024] Figure 4 It is the exploded structure diagram of conveying device.
[0025] Figure 5 It is the structure diagram of sucking plate device and translation device.
[0026] Figure 6 For Figure 5 It is the structure diagram in another angle. DETAILED DESCRIPTION
[0027] The technical scheme in the utility model embodiment will be described clearly and completely below in conjunction with the drawings in the utility model embodiment, and obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of protection of the utility model.
[0028] See Figures 1-6A kind of jig automatic plate collector, including workbench 1, conveying device 3, suction plate device 4 and translation device 5, conveying device 3, suction plate device 4 and translation device 5 are respectively arranged on workbench 1, wherein:
[0029] Suction plate device 4 is used for the grabbing and unloading of jig 2;
[0030] Translation device 5 is used for the back and forth movement of suction plate device 4 in the horizontal direction of workbench 1;
[0031] Conveying device 3 is used for conveying jig 2 to suction plate station, and it includes:
[0032] Conveying belt 301 drives jig 2 to move;
[0033] Conveying motor 302 drives conveying belt 301 to move;
[0034] Side baffle 303 is arranged on the side of conveying belt 301, to prevent jig 2 from separating from conveying belt 301;
[0035] Front baffle 304 is arranged on the upper part of conveying belt 301, to prevent jig 2 from continuing to move with conveying belt 301 after reaching suction plate station;
[0036] Push plate 305 mechanism includes push plate 305 and push plate cylinder 306, push plate 305 is fixedly connected with the piston rod of push plate cylinder 306, push plate 305 is arranged on conveying belt 301, to push jig 2 to move in the horizontal direction.
[0037] With the above structure, when jig 2 moves with conveying belt 301 to the area of suction plate station, front baffle 304 stops jig 2 from continuing to move in the moving direction of conveying belt 301, push plate cylinder 306 drives push plate 305 to push jig 2 to suction plate station, translation device 5 drives suction plate device 4 to translate to the upper part of jig 2, suction plate device 4 sucks jig 2, translation device 5 drives suction plate device 4 to translate to unloading station, and suction plate device 4 unloads jig 2;Repeat the above operation, and jig 2 is stacked together, i.e.
[0038] The utility model further improves, conveying device 3 still includes first position sensor 307 and second position sensor 308, first position sensor 307 is fixedly arranged on front baffle 304, second position sensor 308 is fixedly arranged on side baffle 303, first position sensor 307 is used for detecting the flatness of jig 2 in the moving direction of conveying belt 301, and second position sensor 308 is used for detecting the flatness of jig 2 in the horizontal direction;When the data detected by first position sensor 307 and second position sensor 308 meets the requirements, i.e.
[0039] The utility model further improves, the conveying device 3 still includes third position sensor 309, stop lever 310 and stop lever air cylinder 311, stop lever air cylinder 311 sets at the just above conveyer belt 301, stop lever air cylinder is connected with stop lever 310, is used for driving the telescoping of stop lever 310, third position sensor 309 is used to detect whether there is jig 2 to enter the sucking plate station, when there is jig 2 to enter the sucking plate station, stop lever air cylinder 311 drives stop lever 310 to extend to prevent next jig 2 to enter the sucking plate station.
[0040] The utility model further improves, the sucking plate device 4 includes sucking plate air cylinder 401, fixed plate 402, sucking disc 403, sucking plate air cylinder 401 is used for driving sucking disc 403 to move up and down in the vertical direction, fixed plate 402 is used for supporting sucking plate air cylinder 401, and sucking disc 403 is used to suck and unload jig 2.
[0041] The utility model further improves, the translation device 5 includes support 501, translation motor 502, belt 503, two pulleys 504, traction block 505, guide rail 506 and sliding block 507, translation motor 502, pulley 504, guide rail 506 are fixedly set up on support 501, traction block 505 is fixedly set up on belt 503, and belt 503 is arranged between the two pulleys 504, and the power output shaft of translation motor 502 is connected with one of pulley 504, traction block 505 is fixedly connected with fixed plate 402, sliding block 507 is set up on guide rail 506, and sliding block 507 is fixedly connected with fixed plate 402, and translation motor 502 is step motor to accurately control the displacement of sucking plate device 4 in horizontal direction, when translation motor 502 is forward, drive belt 503 to move, thereby drive traction block 505 to move, under the traction of traction block 505, sucking plate device 4 moves horizontally along guide rail 506 to sucking plate station, at this time, sucking plate air cylinder 401 drives sucking disc 403 to move down and suck jig 2, after finishing, sucking plate air cylinder 401 retracts and lifts jig 2, translation motor 502 reverses, sucking plate device 4 moves horizontally to unloading station, and sucking plate air cylinder 401 drives sucking disc 403 to unload jig 2 down.
[0042] The utility model discloses a kind of jigs automatic plate collector, realize the full-automatic plate collection and stacking of jig 2, reduce labor intensity, and cost is lower, easily realize.
[0043] The foregoing merely illustrates the principles of the application and various modifications can be made by those skilled in the art without departing from the spirit and scope of the application. The described embodiments are to be considered in all respects only as illustrative and not restrictive.
Claims
1. A kind of jig automatic plate collector, including workbench, conveying device, sucking plate device and translation device, conveying device, sucking plate device and translation device are respectively set on workbench, it is characterized in being that: sucking plate device is used to grab and unload jig; Translation device is used to push sucking plate device to move back and forth in the horizontal direction of workbench; Conveying device is used to convey jig to sucking plate station, it includes: Conveying belt drives jig movement; Conveying motor drives the movement of conveying belt; Side baffle is set to the side of conveying belt, for preventing jig from separating from conveying belt; Front baffle is set to the upper portion of conveying belt, after jig reaches sucking plate station, prevent jig from continuing to move with conveying belt; Push plate mechanism includes push plate and push plate cylinder, push plate is fixedly connected with the piston rod of push plate cylinder, push plate is set on conveying belt, for pushing jig to move in horizontal direction.
2. The automatic board collector according to claim 1, wherein: Conveying device further includes first position sensor and second position sensor, first position sensor is fixedly set on front baffle, second position sensor is fixedly set on side baffle, first position sensor is used to detect the flatness of jig in the direction of movement of conveying belt, second position sensor is used to detect the flatness of jig in horizontal direction.
3. The automatic board collector according to claim 1, wherein: Conveying device further includes third position sensor, stop lever and stop lever cylinder, stop lever cylinder is set directly above conveying belt, stop lever cylinder is connected with stop lever, for driving the expansion and contraction of stop lever, third position sensor is used to detect whether there is jig into sucking plate station.
4. The automatic board collector according to claim 1, wherein: The described sucking plate device includes sucking plate cylinder, fixed plate, sucking disc, sucking plate cylinder is used to drive sucking disc to move up and down in vertical direction, fixed plate is used to support sucking plate cylinder, sucking disc is used to suck and unload jig.
5. The automatic board collector according to claim 1, wherein: Translation device includes bracket, translation motor, belt, two pulleys, traction block, guide rail and sliding block, translation motor, pulley, guide rail are fixedly set on bracket, traction block is fixedly set on belt, belt is arranged between two pulleys, the power output shaft of translation motor is connected with one of pulley, traction block is fixedly connected with fixed plate, sliding block is set on guide rail, sliding block is fixedly connected with fixed plate.
6. The automatic board collector according to claim 5, wherein: Translation motor is step motor.