Double-material detection device

By installing a suction cup near the double-material detection plate and adjusting the position using a quick-change joint, the problem of difficulty in grasping caused by sheet metal adhesion is solved, achieving efficient double-material detection and production stability.

CN223467862UActive Publication Date: 2025-10-24CHANGCHUN JIWEN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422710626.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-24
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

In automated stamping production lines, sheet metal is prone to sticking together due to factors such as the oil film on its surface. The existing double-material detection system has difficulty in grasping the sheet metal, affecting production efficiency and equipment safety.

Method used

A suction cup is installed near the double-material inspection plate to assist in grabbing the sheet material, ensuring contact with the sheet material during the inspection process. The position can be easily adjusted in combination with a quick-change connector to accommodate different workpieces.

Benefits of technology

It improves the effectiveness of double-material detection, reduces error shutdowns and equipment maintenance during the production process, and improves production efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-material detection device, and relates to the field of double-material detection equipment, the double-material detection device comprises a double-material detection disc and a sucker, the top end of the double-material detection disc is connected with one end of a first tooling longitudinal pipe beam through a first connecting column; the sucking disc is arranged on one side of the double-material detection disc, and the top end of the sucking disc is connected with one end of the second tooling longitudinal pipe beam through a second connecting column; the first tooling longitudinal tubular beam and the second tooling longitudinal tubular beam are arranged in parallel, and the other end of the first tooling longitudinal tubular beam and the other end of the second tooling longitudinal tubular beam are both connected with the tooling transverse tubular beam. According to the utility model, the suckers are additionally arranged near the double-material detection disc, so that the tooling can more effectively grab plates, the double-material detection disc can be ensured to be in contact with the plates in the detection process, and the detection effect is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to double material detection equipment field especially relates to a double material detection device. BACKGROUND

[0002] In the feeding link of the stamping automatic production line, due to the influence of factors such as sheet metal surface oil film, sheet metal is prone to adhesion phenomenon. Although air separation or magnetic separation and other preventive measures are widely used, in some cases, it is still difficult to effectively separate the adhered sheet metal. If double or multi-layer sheet metal is mistakenly sent into the press, not only will it cause serious damage to the equipment and die, but also will lead to frequent shutdown and maintenance work of the production line, seriously affecting the production efficiency. In order to ensure the stable operation of production, it is necessary to install a double material detection system on the robot end picker. When the system detects that multiple pieces of material are picked up, an alarm signal should be sent immediately or the machine should be automatically paused, so as to avoid double or multi-layer sheet metal entering the press, and ensure the safety and efficiency of production.

[0003] The end picker and the double material detection system need to maintain the stability of the suction cup configuration during use, and avoid frequent adjustment. The existing washing plate is arranged at both ends of the sheet metal. Due to the wide area of the sheet metal, the bearing force during the double material detection process is intensified to some extent, thereby increasing the difficulty of grabbing.

[0004] Therefore, the skilled person in the art provides a double material detection device to solve the problems raised in the above background. CONTENT OF THE UTILITY MODEL

[0005] The utility model provides a kind of suction cup in the area near double material detection disc, to facilitate double material detection suction cup more effectively grab sheet metal, can guarantee that double material detection disc detects process and sheet metal contact, guarantee the detection effect of a kind of double material detection device.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0007] The utility model provides a kind of double material detection device, including:

[0008] Double material detection disc, the top of the double material detection disc is connected with the one end of the first end picker vertical pipe beam by the first connecting column;

[0009] Suction cup, the suction cup is arranged at one side of double material detection disc, and the top of the suction cup is connected with the one end of the second end picker vertical pipe beam by the second connecting column;

[0010] The first end picker vertical pipe beam and the second end picker vertical pipe beam are arranged in parallel, and the other end of the first end picker vertical pipe beam and the other end of the second end picker vertical pipe beam are connected with the end picker horizontal pipe beam.

[0011] Further, the first connecting column and the first end picker longitudinal pipe beam, the second connecting column and the second end picker longitudinal pipe beam, the first end picker longitudinal pipe beam and the end picker horizontal pipe beam, and the second end picker longitudinal pipe beam and the end picker horizontal pipe beam are connected through quick-change joints respectively.

[0012] Further, the quick-change joint comprises a joint body, one end of the top surface of the joint body is recessed inward to form a first through hole, and the other end of the side surface of the joint body is recessed inward to form a second through hole.

[0013] Further, the first through hole and the second through hole are not communicated, and the axis of the first through hole and the axis of the second through hole are parallel.

[0014] Further, the first connecting column and the second connecting column pass through the first through hole on the corresponding joint body respectively and are fixed through screws, and the first connecting column and the second connecting column are arranged in parallel.

[0015] Further, the end part of the first end picker longitudinal pipe beam and the second end picker longitudinal pipe beam close to the double-material detection disc passes through the second through hole on the corresponding joint body respectively and is fixed through screws.

[0016] Further, the end part of the first end picker longitudinal pipe beam and the second end picker longitudinal pipe beam away from the double-material detection disc passes through the first through hole on the corresponding joint body respectively and is fixed through screws.

[0017] Further, the end picker horizontal pipe beam passes through the second through hole on the two corresponding joint bodies and is fixed through screws.

[0018] In the above technical solution, the double-material detection device provided by the utility model has the following advantages

[0019] Beneficial effects:

[0020] 1. The suction cups are arranged near the double-material detection disc, so that the end picker can effectively grab the plate material, the double-material detection disc can be in contact with the plate material during the detection process, and the detection effect is ensured.

[0021] 2. The structure is simple and quick to install, has high matching performance, can quickly match various workpieces, and can effectively reduce error downtime and equipment maintenance during production. DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the utility model, and other drawings can be obtained by those skilled in the art according to these drawings.

[0023] Figure 1The utility model provides a kind of double material detection device's structural schematic diagram provided for the embodiment of the utility model.

[0024] Mark explanation:

[0025] 10, double material detection disc;11, first connecting column;12, first end pick-up longitudinal pipe beam;

[0026] 20, suction disc;21, second connecting column;22, second end pick-up longitudinal pipe beam;

[0027] 30, end pick-up transverse pipe beam;

[0028] 40, joint main body;41, first through hole;42, second through hole. Specific implementation

[0029] In order to make those skilled in the art better understand the technical scheme of the utility model, the utility model will be further introduced in detail in conjunction with the drawings below.

[0030] Referring to Figure 1 As shown in the figure;

[0031] The utility model embodiment described a kind of double material detection device, comprising:

[0032] Double material detection disc 10, the top of the double material detection disc 10 is connected with the one end of first end pick-up longitudinal pipe beam 12 by first connecting column 11;

[0033] Suction disc 20, the suction disc 20 is arranged in one side of double material detection disc 10, and the top of suction disc 20 is connected with the one end of second end pick-up longitudinal pipe beam 22 by second connecting column 21;The number of suction disc 20 can be two, and is located in the two sides of double material detection disc 10 respectively, and is connected with corresponding second end pick-up longitudinal pipe beam 22 by second connecting column 21 respectively;

[0034] The first end pick-up longitudinal pipe beam 12 and second end pick-up longitudinal pipe beam 22 are arranged in parallel, and the other end of the first end pick-up longitudinal pipe beam 12 and the other end of the second end pick-up longitudinal pipe beam 22 are connected with end pick-up transverse pipe beam 30, and the parallelly arranged first end pick-up longitudinal pipe beam 12 and second end pick-up longitudinal pipe beam 22 can avoid mutual influence between double material detection disc 10 and suction disc 20 during work.

[0035] The application increases suction disc 20 near double material detection disc 10, while ensuring that the distance between the two is controlled within 150 millimeters, so that the end pick-up can more effectively grab the plate material, can ensure that double material detection disc 10 contacts with plate material during detection process, and guarantees detection effect.

[0036] Double material detection disc is German Roland double material detection sensor P42AGS.

[0037] The first connecting column 11 and the first end-pickup longitudinal pipe beam 12, the second connecting column 21 and the second end-pickup longitudinal pipe beam 22, the first end-pickup longitudinal pipe beam 12 and the end-pickup transverse pipe beam 30, and the second end-pickup longitudinal pipe beam 22 and the end-pickup transverse pipe beam 30 are connected through quick-change joints respectively.

[0038] When the position needs to be adjusted, the position of the quick-change joint and the first connecting column 11, the second connecting column 21, the first end-pickup longitudinal pipe beam 12, the first end-pickup longitudinal pipe beam 12 and the end-pickup transverse pipe beam 30 can be adjusted, which is simple and convenient.

[0039] The quick-change joint comprises a joint body 40, one end of the top surface of the joint body 40 is recessed inward to form a first through hole 41, and the other end of the side surface of the joint body 40 is recessed inward to form a second through hole 42. The first through hole 41 and the second through hole 42 are not communicated, and the axis of the first through hole 41 and the axis of the second through hole 42 are parallel, avoiding the mutual influence between the components passing through the first through hole 41 and the second through hole 42.

[0040] The first connecting column 11 and the second connecting column 21 pass through the first through hole 41 on the corresponding joint body 40 respectively and are fixed by screws, and the first connecting column 11 and the second connecting column 21 are arranged in parallel. The end of the first end-pickup longitudinal pipe beam 12 and the second end-pickup longitudinal pipe beam 22 close to the double-material detection disc 10 passes through the second through hole 42 of the corresponding joint body 40 respectively and is fixed by screws. The end of the first end-pickup longitudinal pipe beam 12 and the second end-pickup longitudinal pipe beam 22 away from the double-material detection disc 10 passes through the first through hole 41 of the corresponding joint body 40 respectively and is fixed by screws. The end-pickup transverse pipe beam 30 passes through the second through hole 42 on the two corresponding joint bodies 40 and is fixed by screws.

[0041] By adjusting the screws on the corresponding parts of the joint body 40, the positions of the components (the first connecting column 11, the second connecting column 21, the first end-pickup longitudinal pipe beam 12, the first end-pickup longitudinal pipe beam 12 and the end-pickup transverse pipe beam 30) passing through the first through hole 41 and the second through hole 42 can be adjusted. By adjusting the screw tightening and loosening to limit the adjustment of the component position, the time required for the replacement operation of the components can be shortened, and the production efficiency can be improved. The overall operation is safe, efficient and labor-saving.

[0042] In the specific production process, multiple pickup suction cups will contact the plate and complete the adsorption operation, and then move according to the pre-set trajectory, thereby smoothly completing the feeding process. In this process, the double-plate detection disc 10 will also contact the plate and strictly detect the pickup plate. Once multiple plates are found to be picked up at the same time, the controller connected to the double-plate detection disc will immediately sound an alarm to remind the production personnel. At the same time, the controller will move the plates stuck together to the isolation area according to another pre-set trajectory, effectively avoiding the situation that multiple plates enter the same process at the same time. In addition, the double-plate detection disc also has the function of adsorbing the sheet, thereby further improving the stability during the feeding process.

[0043] The device is designed with exquisite design, which can quickly adjust the position of the double-plate detection disc 10 to quickly adapt to the production needs of different types of products, thereby ensuring the efficiency of the production efficiency.

[0044] The present application has simple structure and fast installation; by adjusting the connection of the quick connector and each component, the matching property is improved, multiple products can be quickly matched; by ensuring the detection effect of the double-plate detection disc 10, the error downtime and equipment maintenance during the production process can be effectively reduced.

[0045] Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A dual material detection device, characterized by, The utility model relates to a double material detection disc (10) top end is connected with the one end of first end pick-up longitudinal pipe beam (12) through first connecting column (11), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) suction disc (20), and the one end of second end pick-up longitudinal pipe beam (22) is connected through second connecting column (21) on one side of double material detection disc (10) ​ ​ ​ 2. The dual material detection device of claim 1, wherein: ​ 3. The dual material detection device of claim 2, wherein: ​ 4. The dual material detection device of claim 3, wherein: ​ 5. The dual material detection device of claim 4, wherein: ​ 6. The dual material detection device of claim 4, wherein: ​ 7. The dual material detection device of claim 4, wherein: ​ 8. The dual material detection device of claim 4, wherein: ​