Limiting device for wire winding

By incorporating an arc-shaped retaining block and guide strip design, the problems of difficult removal and space occupation caused by the integrated structure of the copper wire winding cage are solved, enabling convenient removal and stable winding of the copper wire coil, thus improving work efficiency and space utilization.

CN223468042UActive Publication Date: 2025-10-24JIEXI COUNTY ANLI ELECTRIC WIRE CABLE CO LTD
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Patent Information

Application Number
CN202423100403.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-24
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In the existing technology, the take-up cage adopts an integrated cylindrical structure design, which makes it inconvenient to take out and transfer the coiled copper wire, occupies a lot of space, and is too high to be easily taken out.

Method used

Two sets of arc-shaped clamping blocks are mirrored, with a central angle of less than or equal to 180°, forming a winding space. The arc-shaped clamping blocks are slidable by pushing the cylinder and guide rod. Combined with the guide strip and the receiving plate, this ensures stable winding of the copper wire and convenient unloading.

Benefits of technology

It enables convenient removal of copper wire coils, saves space, reduces storage costs, improves winding stability and operational efficiency, and avoids copper wire wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper wire winding, in particular to a limiting device for wire winding, which comprises a support and two groups of arc-shaped embracing blocks, the two groups of arc-shaped embracing blocks are arranged in a mirroring manner, the arc-shaped embracing blocks are assembled with the support in a sliding manner, and the two groups of arc-shaped embracing blocks are close to each other or far away from each other through the arc-shaped embracing blocks. The central angle of each arc-shaped holding block is smaller than or equal to 180 degrees, when the two arc-shaped holding blocks get close to each other, a winding space is formed by the two arc-shaped holding blocks, the winding space is arranged in a circular shape, and through the structure that the two arc-shaped holding blocks are arranged in a mirror image mode, a copper wire falls into the winding space from a wire releasing mechanism of the wire drawing machine. Under the limiting effect of the two sets of arc-shaped holding blocks, winding of the copper wires is completed, after winding is completed, the two sets of arc-shaped holding blocks are away from each other to form an opening, axial threading fixing and taking-out of the coiled copper wires are facilitated, the working efficiency is improved, the problem that an integrated take-up cage occupies the transfer or storage space is solved, and the storage cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper wire winding technical field especially a lead wire winding limiting device. BACKGROUND

[0002] Lead wire is a wire material for transmitting electric energy or signal, and copper wire occupies an important position in the lead wire market due to its excellent conductivity, good ductility and oxidation resistance. In the production process of copper wire, the copper wire needs to be formed into copper wire through a wire drawing machine, and then the copper wire needs to be wound and placed in a take-up cage for subsequent processing procedures such as stranding. The copper wire is convenient for transportation and storage after winding. The copper wire has a high temperature after wire drawing, and needs to be wound through the cooperation of the wire releasing mechanism and the take-up cage to avoid accidental burns of workers. The take-up cage is used for the turnover of copper wire.

[0003] In the prior art, the utility model discloses a cage type copper wire take-up machine anti-misoperation stop device, including take-up machine main part and take-up cage, the take-up machine main part is installed on the frame, the take-up cage is located below the take-up machine main part, the frame includes left support and right support, the take-up cage is located between the left support and the right support, the frame is equipped with controller, the controller is connected with the drive motor of the take-up machine main part, the left support is equipped with signal transmitter group, the right support is equipped with signal receiver group, the signal receiver group is connected with the controller, when the copper rod is full cage, the controller will send stop information to control the take-up machine to stop, and at the same time, a stop alarm is sent to remind the worker to change the cage, so that the take-up machine cannot work normally due to misoperation stop is avoided.

[0004] According to the related technology in the above, the inventor considers that there are the following defects. Since the take-up cage adopts an integral cylindrical structure design, when the copper wire winding in the take-up cage is completed, the take-up cage needs to be replaced together, which is not convenient for the transfer of the wound copper wire, and the take-up cage occupies the transfer or storage space. Secondly, the wound copper wire is located in the winding cage. Since the copper wire roll is wound along the axis of the winding cage, the height is high, and it is not convenient to take out the copper wire roll from the winding cage, which increases the difficulty of taking out the copper wire roll. UTILITY MODEL CONTENTS

[0005] In order to facilitate the taking out and transfer of the wound copper wire, the application provides a lead wire winding limiting device.

[0006] The lead wire winding limiting device provided by the utility model adopts the following technical scheme:

[0007] A wire winding limiting device, comprising a support, two groups of arc-shaped clamping blocks, the two groups of arc-shaped clamping blocks are mirror image arranged, the arc-shaped clamping blocks are slidingly assembled with the support and used for moving the two groups of arc-shaped clamping blocks closer to or away from each other, the central angle of the arc-shaped clamping blocks is less than or equal to 180°, when the two groups of arc-shaped clamping blocks move closer to each other, the two groups of arc-shaped clamping blocks form a winding space, and the winding space is circularly arranged.

[0008] Preferably, further comprising a receiving plate, the receiving plate is located below the two groups of arc-shaped clamping blocks, and a cross-sectional area of the receiving plate is greater than or equal to a cross-sectional area of the winding space.

[0009] Preferably, further comprising a pushing cylinder, a fixed end of the pushing cylinder is connected with the support, a pushing end of the pushing cylinder is connected with a side of the arc-shaped clamping blocks away from the winding space, and the pushing cylinder is located below a middle part of the arc-shaped clamping blocks.

[0010] Preferably, further comprising a plurality of guide rods, the support is provided with guide holes for slidingly assembling the guide rods, one end of the guide rod is assembled with the arc-shaped clamping blocks, the other end of the guide rod is slidingly arranged in the guide hole, and an axis of the guide rod is parallel to an axis of the pushing end of the pushing cylinder.

[0011] Preferably, further comprising a support plate, the guide rods are provided in four groups, the four groups of guide rods are respectively connected at four end corners of the support plate, the pushing end of the pushing cylinder is connected at a center of the support plate, and a side of the support plate away from the pushing cylinder is connected with an outer top wall of the arc-shaped clamping blocks.

[0012] Preferably, the central angle of the arc-shaped clamping blocks is 105°±5°.

[0013] Preferably, further comprising a plurality of guide strips, the guide strips are connected to the top wall of the arc-shaped clamping blocks, and the guide strips are inclinedly arranged away from the winding space.

[0014] Preferably, the guide strips comprise a contact part and a connecting part, the connecting part is used for connecting the contact part and the top wall of the arc-shaped clamping blocks, a linear diameter of the contact part is greater than a linear diameter of the connecting part, and the connecting part is wavelike arranged.

[0015] Preferably, an included angle a is formed between the contact part and the top wall of the arc-shaped clamping blocks, and the included angle a is 115°±5°.

[0016] Preferably, the outer ring wall of the arc-shaped clamping blocks is provided with penetrating heat dissipation holes, the heat dissipation holes are provided in multiple groups, and the multiple groups of heat dissipation holes are equidistantly arranged along a circumferential direction and an axial direction of the arc-shaped clamping blocks.

[0017] The utility model discloses the beneficial effect is:

[0018] Through the structure that two groups of arc blocks are mirror image setting, that is, the circle center of two groups of arc blocks coincides, after the copper wire falls from the wire releasing mechanism of wire drawing machine, falls into the winding space, under the limiting effect of two groups of arc blocks, completes the winding of copper wire, after completing winding, two groups of arc blocks are far away from each other, because the central angle of arc block is less than or equal to 180 DEG, after far away from each other, form the opening, the copper wire of winding is convenient for the axial threading fixing, thereby carries out the blanking, and the copper wire roll does not need to be blanked together with arc block, solves the problem of the integrated cylinder structure design of take-up cage, is convenient for the copper wire of winding to take out, promotes work efficiency, simultaneously, solves the problem that integrated take-up cage occupies transfer or storage space, saves the space, reduces the warehousing cost.

[0019] Through the inclined guide strip, the flared guide structure is formed at the top of the winding space, the falling copper wire is guided, the copper wire is avoided from falling to the outer wall of arc block when sliding from the wire releasing mechanism of wire drawing machine, the reliability and stability of copper wire winding are improved, secondly, the split structure design of guide strip ensures that the guide strip has sufficient elastic deformation ability while maintaining strength, the connecting part of wave-shaped structure is improved, the wear resistance and service life of guide strip are improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the front view in the embodiment of the application;

[0021] Figure 2 It is the perspective view in the embodiment of the application;

[0022] Figure 3 It is Figure 2 The enlarged view of A in the figure;

[0023] Figure 4 It is the right view in the embodiment of the application;

[0024] Figure 5 It is the top view in the embodiment of the application;

[0025] Figure 6 It is Figure 5 The sectional perspective view of B-B in the figure.

[0026] Mark explanation: 1, support;101, guide hole;2, arc block;201, winding space;202, heat dissipation hole;3, receiving plate;4, push cylinder;5, guide rod;6, support plate;7, guide strip;701, contact part;702, connecting part;8, vertical rod; DETAILED DESCRIPTION

[0027] The specific embodiments of the present application will be described in detail in this part, and the preferred embodiments of the present application are shown in the drawings, which serve to supplement the description of the text part of the specification, so that each technical feature and the overall technical scheme of the present application can be understood directly and intuitively, but it cannot be understood as a limitation on the protection scope of the present application.

[0028] In the description of the present application, if the orientation description such as "up", "down", "front", "back", "left", "right" and the like is referred to, the orientation or position relationship shown based on the drawings is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. When a feature is referred to as "provided", "fixed", "connected" to another feature, it can be directly provided, fixed or connected to the other feature, or indirectly provided, fixed or connected to the other feature.

[0029] In the description of the present application, if "several" is referred to, it means one or more, if "multiple" is referred to, it means two or more, if "greater than", "less than", "exceeding" is referred to, it should be understood as not including the number itself, if "above", "below", "within" is referred to, it should be understood as including the number itself. If "first", "second" is referred to, it should be understood as being used to distinguish technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.

[0030] In addition, unless otherwise defined, the technical terms and scientific terms used in the present application are the same as those commonly understood by the skilled in the art. The terms used in the present application are only for the description of the specific embodiments, and are not intended to limit the present application. It should be understood that when used in the specification and the appended claims, the terms "include" and "contain" indicate the presence of the described features, whole, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, whole, steps, operations, elements, components and / or their collections.

[0031] Embodiment: as shown in Figures 1-6 The wire winding limiting device is characterized by comprising a support 1 and two groups of arc-shaped clamping blocks 2, the two groups of arc-shaped clamping blocks 2 are mirror image arranged, the arc-shaped clamping blocks 2 are slidingly assembled with the support 1 and are used for moving close to or away from each other, the central angle of the arc-shaped clamping blocks 2 is less than or equal to 180°, when the two groups of arc-shaped clamping blocks 2 move close to each other, the two groups of arc-shaped clamping blocks 2 form a winding space 201, and the winding space 201 is circularly arranged.

[0032] The two groups of arc-shaped clamping blocks 2 are mirror image arranged structures, that is, the centers of the two groups of arc-shaped clamping blocks 2 coincide, after the copper wire slides off from the wire feeding mechanism of the wire drawing machine and falls into the winding space 201, the winding of the copper wire is completed under the limiting action of the two groups of arc-shaped clamping blocks 2, after the winding is completed, the two groups of arc-shaped clamping blocks 2 move away from each other, since the central angle of the arc-shaped clamping block 2 is less than or equal to 180°, after moving away from each other, an opening is formed, which is convenient for the axial threading and fixing of the coiled copper wire, so as to perform the unloading, when the copper wire coil is unloaded, it does not need to be unloaded together with the arc-shaped clamping block 2, which solves the problem of the integrated winding cage cylindrical structure design, is convenient for taking out the coiled copper wire, improves the work efficiency, at the same time, solves the problem of occupying the transfer or storage space of the integrated winding cage, saves space, and reduces the warehouse cost.

[0033] In order to further improve the unloading difficulty of the copper wire coil, the embodiment further comprises a receiving plate 3 located below the two groups of arc-shaped clamping blocks 2, the cross-sectional area of the receiving plate 3 is greater than or equal to the cross-sectional area of the winding space 201, by arranging the receiving plate 3, the copper wire lead enters the winding space 201, under the action of its own weight, falls onto the receiving plate 3, and sequentially falls and stacks to complete the winding, so that the coiled copper wire is fixed on the receiving plate 3, by moving the receiving plate 3, the copper wire coil is moved away from the winding station, avoiding the friction between the copper wire coil and the bottom surface of the support 1 or the ground when directly moving the copper wire coil, so as to avoid the bottom layer of the copper wire coil being worn and affecting the use, and ensure the quality of the copper wire coil.

[0034] In terms of the specific structure of the sliding assembly of the arc-shaped clamping block 2 and the support 1, the embodiment further comprises a push cylinder 4, the fixed end of the push cylinder 4 is connected with the support 1, the pushing end of the push cylinder 4 is connected with the side of the arc-shaped clamping block 2 away from the winding space 201, and the push cylinder 4 is located below the middle part of the arc-shaped clamping block 2. By pushing the arc-shaped clamping block 2 to move through the push cylinder 4, the degree of automation of the operation is improved, and by pushing the arc-shaped clamping block 2 through the push cylinder 4, the shape of the winding space 201 can be maintained, so that the copper wire coil is coiled in a circular shape, and the stability of the copper wire coil is ensured. Since the axial height of the copper wire in the winding space 201 increases as the winding of the copper wire increases, the stress on the lower part of the arc-shaped clamping block 2 is greater. By locating the push cylinder 4 below the middle part of the arc-shaped clamping block 2, the shape retention of the winding space 201 can be effectively ensured. Of course, the arc-shaped clamping block 2 has rigidity, and only when the pushing action of the push cylinder 4 is designed below the middle part of the arc-shaped clamping block 2, the stress structure can be better optimized, and the shape retention of the winding space 201 can be improved.

[0035] In order to improve the smoothness of the sliding of the arc-shaped clamping blocks 2, so that the arc-shaped clamping blocks 2 move along a straight line when they are close to each other, the embodiment further comprises a plurality of groups of guide rods 5, the support 1 is provided with guide holes 101 for sliding assembly with the guide rods 5, one end of the guide rod 5 is assembled with the arc-shaped clamping block 2, the other end of the guide rod 5 slides in the guide hole 101, and the axis of the guide rod 5 is arranged in parallel with the axis of the pushing end of the pushing cylinder 4. By adding the structure of the guide rod 5 and the guide hole 101, the deviation problem that may occur during the sliding of the arc-shaped clamping block 2 is solved, the straight-line movement of the two groups of arc-shaped clamping blocks 2 is ensured, and the mutual approach or mutual separation is realized, thereby improving the sliding precision and stability of the arc-shaped clamping block 2.

[0036] In terms of the specific structural arrangement of the guide rod 5, since the outer wall of the arc-shaped clamping block 2 is arranged in an arc shape, when a plurality of groups of guide rods 5 are arranged, if the guide rods 5 are directly connected with the outer wall of the arc-shaped clamping block 2, the welding connection is difficult, the connection stability is poor, and the sliding extension distances of the guide rods 5 and the guide holes 101 are uneven. In order to solve the above technical problems, the embodiment further comprises a support plate 6, the guide rod 5 is provided with four groups, the four groups of guide rods 5 are connected at four end corners of the support plate 6, the pushing end of the pushing cylinder 4 is connected at the center of the support plate 6, and the side of the support plate 6 away from the pushing cylinder 4 is connected with the outer top wall of the arc-shaped clamping block 2. It is worth mentioning that an arc-shaped part is arranged at the connection between the support rod and the arc-shaped clamping block 2, and the arc-shaped part is arranged in matching with the outer ring wall of the arc-shaped clamping block 2. By adding the structure of the support plate 6, the welding difficulty of directly connecting the guide rod 5 with the arc-shaped outer wall is solved, the welding difficulty is reduced, the connection stability and reliability are improved, the guide rods 5 are connected at the four end corners of the support plate 6, the pushing end of the pushing cylinder 4 is connected at the center of the support plate 6, the synchronous movement of the guide rods 5 is ensured, the guide precision is improved, the pushing force is uniformly transmitted, and the stability of the movement of the arc-shaped clamping block 2 is improved.

[0037] In order to facilitate the mutual separation of the two groups of arc-shaped clamping blocks 2 to form a suitable opening space for taking out the copper wire roll, and to better limit the copper wire when the two groups of arc-shaped clamping blocks 2 are close to each other, in terms of the specific structural design of the central angle of the arc-shaped clamping block 2, the central angle of the arc-shaped clamping block 2 is 105°±5°, preferably 105°. By designing the central angle of the arc-shaped clamping block 2, the unloading operation space of the copper wire roll is optimized, the worker can easily take out the copper wire roll, the operation flexibility and efficiency are improved, and the copper wire limiting effect is ensured, and the neatness and stability of the copper wire during the winding process are improved.

[0038] In order to facilitate the copper wire from the wire drawing machine wire release mechanism, better into the winding space 201, therefore, need to be close to the spinning mechanism at the arc block 2 is provided with a guide structure, the embodiment also includes several groups of guide bar 7, guide bar 7 is connected to the top wall of the arc block 2, and the guide bar 7 is inclined to the side away from the winding space 201, through the inclined guide bar 7, the top of the winding space 201 forms the flared guide structure, the guide bar 7 is guided to avoid the copper wire from the wire drawing machine wire release mechanism, falling to the outside wall of the arc block 2, improve the reliability and stability of copper wire winding.

[0039] Because the top wall of the guide bar 7 is in contact with the copper wire, it will produce wear and tear, so it needs to be thickened, and at the same time, it also needs to ensure that the guide bar 7 has a certain elastic deformation capacity, so as to guide the copper wire from the wire release mechanism, so as to play a better guiding role, therefore, the guide bar 7 needs to be designed as a split structure, in the specific structure design of the guide bar 7, the guide bar 7 includes a contact part 701 and a connecting part 702, the connecting part 702 is used to connect the contact part 701 and the top wall of the arc block 2, the diameter of the contact part 701 is greater than that of the connecting part 702, and the connecting part 702 is arranged in a wave shape. Through the split structure design of the guide bar 7, the wave-shaped connecting part 702 has sufficient elastic deformation capacity while maintaining strength, improving the guiding effect, and prolonging the service life of the guide bar 7.

[0040] In order to ensure that the guide bar 7 can better guide the copper wire, the contact part 701 and the top wall of the arc block 2 form an included angle a, the included angle a is 115°±5°, preferably, the included angle a is 115°, which improves the guiding precision and ensures the smoothness of the copper wire during winding.

[0041] Because the copper wire has a high temperature after drawing, the copper wire still has a certain temperature during winding, in order to facilitate the copper wire to effectively dissipate heat during winding, the outer ring wall of the arc block 2 is provided with a plurality of through cooling holes 202, the plurality of cooling holes 202 are equidistantly arranged along the circumferential direction and the axial direction of the arc block 2, and the plurality of cooling holes 202 are equidistantly arranged. Through the equidistant arrangement of the plurality of cooling holes 202, the copper wire wound in the winding space 201 is prevented from being exposed to the outer wall of the arc block 2 through the cooling holes 202, thereby avoiding the problem of winding difficulty, and the plurality of cooling holes 202 can improve the air circulation efficiency and thus improve the heat dissipation effect.

[0042] Since the arc-shaped clamping block 2 is provided with a plurality of groups of heat dissipation holes 202, the rigidity of the arc-shaped clamping block 2 is weakened. In order to ensure the rigidity of the arc-shaped clamping block 2, the embodiment further comprises a vertical rod 8 which is connected to the arc-shaped clamping block 2 in equidistant spacing parallel to the axis of the arc-shaped clamping block 2, thereby supporting and reinforcing the arc-shaped clamping block 2. When the copper wire is rolled up, the arc-shaped clamping block 2 ensures the limiting effect of the copper wire in the rolling space 201, and improves the stability and reliability of the copper wire rolling.

[0043] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present application, and these modifications or replacements should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A wire winding limiting device, characterized by: The support, two groups of arc-shaped clamping blocks, the arc-shaped clamping blocks are mirror image arranged, the arc-shaped clamping blocks are slidingly assembled with the support and are used for moving close to or away from each other, the central angle of the arc-shaped clamping block is less than or equal to 180°, and when the two groups of arc-shaped clamping blocks move close to each other, the two groups of arc-shaped clamping blocks form a winding space, and the winding space is circularly arranged.

2. The wire winding limiting device according to claim 1, wherein: Further comprising a receiving plate, the receiving plate is located below the two groups of arc-shaped clamping blocks, and the cross-sectional area of the receiving plate is greater than or equal to the cross-sectional area of the winding space.

3. The wire winding limiting device according to claim 1, wherein: Further comprising a push cylinder, the fixed end of the push cylinder is connected with the support, the pushing end of the push cylinder is connected with the side of the arc-shaped clamping block away from the winding space, and the push cylinder is located below the middle part of the arc-shaped clamping block.

4. A lead winding limiting device according to claim 3, wherein: Further comprising a plurality of guide rods, the support is provided with a guide hole for sliding assembly with the guide rod, one end of the guide rod is assembled with the arc-shaped clamping block, the other end of the guide rod is slidingly arranged in the guide hole, and the axis of the guide rod is parallel to the axis of the pushing end of the push cylinder.

5. A lead winding limiting device according to claim 4, wherein: Further comprising a support plate, the guide rod is provided with four groups, the four groups of guide rods are respectively connected at four end corners of the support plate, the pushing end of the push cylinder is connected at the center of the support plate, and the side of the support plate away from the push cylinder is connected with the outer top wall of the arc-shaped clamping block.

6. A wire winding limiting device according to claim 1, characterized in that: The central angle of the arc-shaped clamping block is 105°±5°.

7. The wire winding limiting device according to claim 1, wherein: Further comprising a plurality of guide strips, the guide strips are connected to the top wall of the arc-shaped clamping block, and the guide strips are inclinedly arranged away from the winding space.

8. A lead winding limiting device according to claim 7, characterized in that: The guide strip comprises a contact portion and a connecting portion, the connecting portion is used for connecting the contact portion and the top wall of the arc-shaped clamping block, the linear diameter of the contact portion is greater than that of the connecting portion, and the connecting portion is arranged in a wave shape.

9. A lead winding limiting device according to claim 8, wherein: An included angle a is formed between the contact portion and the top wall of the arc-shaped clamping block, and the included angle a is 115°±5°.

10. The wire winding limiting device according to claim 1, wherein: The outer ring wall of the arc-shaped clamping block is provided with a plurality of penetrating heat dissipation holes, and the plurality of heat dissipation holes are equidistantly arranged along the circumferential direction and the axial direction of the arc-shaped clamping block.

Citation Information

Patent Citations

  • Anti-misoperation shutdown device of cage type copper wire take-up machine

    CN209035137U