Slag salvaging device for anode furnace
By designing an automated slag removal device for anode furnaces, which utilizes a triangular support and suspension chain system to achieve automatic slag removal, the problems of low efficiency and loss of valuable metals in traditional manual slag removal have been solved, improving efficiency, reducing labor intensity, and saving costs.
Patent Information
- Application Number
- CN202422704985.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Traditional manual slag removal methods are inefficient and labor-intensive in hydrometallurgical processes, and can easily lead to the loss of valuable metals, while also creating a harsh working environment.
A slag removal device for an anode furnace was designed. It utilizes a triangular support and a suspension chain system, and drives the slag removal scoop to automatically remove slag through the rotation of the bearing, reducing manual intervention. The slag removal function is achieved by using the lever principle.
It improved slag removal efficiency, reduced labor intensity, reduced the loss of valuable metals, saved raw material costs, and improved the working environment.
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Figure CN223470506U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of hydrometallurgy, especially relates to a slag salvaging device of anode furnace. BACKGROUND
[0002] The anode plate for wet electrolytic zinc is mainly obtained by remelting and casting the waste anode plate into a blank, and in the electrolytic refining or electrolytic extraction of the soluble anode, the anode contains a small amount or trace amount of other metals or elements in addition to the main body metal, which exist in the anode in the form of elements, alloys or compounds, and when the anode is polarized, the equilibrium potential of these metals or elements is positive to the anode potential, so they cannot ionize into the electrolyte, and part of them can ionize into the electrolyte, but immediately form insoluble salts with the electrolyte and precipitate from the electrolyte to become anode mud. The generated anode mud exists in the form of dispersed fine powder and adheres to the surface of the anode plate.
[0003] The waste anode plate adheres to a certain amount of anode mud, and in the operation of the anode furnace, the anode mud and a certain amount of smelting slag need to be salvaged from the anode furnace regularly to ensure the normal smelting process. In the traditional smelting process of the waste anode plate, the slag is salvaged manually by using a strainer, and since the lead liquid has a large specific gravity and a large amount of lead ash after smelting, the manual salvaging operation is labor-intensive and low in efficiency, and the manual operation will lead to the loss of valuable metals carried away by the lead ash.
[0004] Therefore, it is an urgent need to provide a semi-automatic slag salvaging device which is low in cost, simple in structure, high in operation efficiency, low in labor intensity, reduces the valuable metals carried away by the lead ash, saves the raw material cost and improves the working environment. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a slag salvaging device of anode furnace to solve the problems in the background art.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme of:
[0007] A slag salvaging device of anode furnace, which comprises a triangular support, one end of the triangular support is vertically fixedly provided with a supporting shaft, the upper and lower ends of the supporting shaft are rotatably installed on steel structure supports, and the two steel structure supports are fixedly installed on the steel structure columns of the workshop beside the furnace body.
[0008] The other end of the triangular support is provided with a hanging chain, the movable end of the hanging chain is provided with a slag salvaging strainer through a hanging steel wire rope, and the slag salvaging strainer is used for salvaging the anode furnace slag in the anode furnace.
[0009] The triangular support comprises a cross beam and an inclined beam, one end of the cross beam is fixedly installed on the upper part of the support shaft through an upper rib plate, and the other end of the cross beam is provided with a hanging lug for suspending and installing a chain.
[0010] A diagonal brace is arranged between the cross beam and the inclined beam, one end of the diagonal brace is fixedly arranged in the middle of the inclined beam, and the other end of the diagonal brace is fixedly arranged on the lower side wall of the end of the cross beam close to the support shaft.
[0011] A bearing seat adapted to the support shaft is installed on the steel structure support through a support fixing bolt and a spring washer, a tapered roller bearing adapted to the support shaft is placed in the bottom of the bearing seat, and a bearing cover is fixedly installed on the top end of the bearing seat through a bearing cover fixing bolt and a locking washer.
[0012] A sealing felt ring is arranged on the position of the bearing cover in contact with the support shaft.
[0013] A sealing adjusting pad is arranged between the bearing cover and the bearing seat.
[0014] A slag scooping branch pipe is arranged on the slag scooping ladle in a sleeved manner, and a suspension steel wire rope is fixedly arranged on the slag scooping branch pipe.
[0015] The suspension steel wire rope is fixedly installed on the suspension chain through a rigging screw.
[0016] As the above technical scheme is adopted, the beneficial effects of the present application are as follows:
[0017] 1) The present application is installed on the steel structure column of the factory building beside the furnace body by using the nearby facilities, and the suspension beam is rotated by the external force through the bearing, the suspension chain is hung at the end of the suspension beam, the suspension chain is connected with the rigging, the steel wire rope is used to suspend the ladle, the triangular support is driven to rotate by the bearing, and the slag scooping function is realized through the transmission of the chain to the ladle.
[0018] 2) The present application has the advantages of compact structure, energy saving, material saving, convenient disassembly of parts, small transmission noise, obvious difference in actual application compared with the traditional manual ladle operation, improved operation efficiency, reduced manual operation intensity, fully shaken lead ash for fishing, reduced loss of metal in lead ash, saved raw material cost, and wide application range. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a front view of the embodiment of the present application.
[0020] Figure 2 It is a top view of the embodiment of the present application.
[0021] Figure 3 Figure 2 is a mounting structure diagram of the support shaft in the embodiment of the utility model;
[0022] In the figure: steel structure support 1, support fixing bolt 2, spring washer 3, sealing felt ring 4, bearing cover fixing bolt 5, locking washer 6, bearing cover 7, sealing adjusting pad 8, bearing seat 9, conical roller bearing 10, lower rib plate 11, support shaft 12, upper rib plate 13, triangular support 14, suspension chain 15, rigging screw 16, suspension steel wire rope 17, slag scooping branch pipe 18, slag scoop 19. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be described clearly and completely below in combination with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiments of the utility model, rather than all the embodiments. The components of the embodiment of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the utility model.
[0025] As shown in Figures 1-2 The utility model provides a kind of anode furnace slag salvaging device, including triangular support 14, one end of triangular support 14 is vertically fixed and arranged with support shaft 12, the upper and lower ends of support shaft 12 are rotatably installed on steel structure support 1, two steel structure supports 1 are fixedly installed on the steel structure column of workshop beside furnace body.
[0026] Triangular support 14 includes crossbeam and inclined beam, one end of crossbeam is fixedly installed in the upper portion of support shaft 12 by upper rib plate 13, and the other end of crossbeam is provided with lug for the suspension installation of suspension chain 15;One end of inclined beam is fixedly installed in the lower portion of support shaft 12 by lower rib plate 11, and the other end of inclined beam is fixedly arranged on the lower side wall of crossbeam terminal;Diagonal brace is arranged between the crossbeam and inclined beam, one end of diagonal brace is fixedly arranged in the middle of inclined beam, and the other end of diagonal brace is fixedly arranged on the lower side wall of one end of crossbeam close to support shaft 12;The other end of triangular support 14 is provided with suspension chain 15, and the movable end of suspension chain 15 is provided with slag scoop 19 by suspension steel wire rope 17, and slag scoop 19 is used for salvaging anode furnace slag in anode furnace.
[0027] As shown in Figure 3As shown, the steel structure support 1 is provided with a bearing seat 9 matched with the support shaft 12 through the support fixing bolt 2 and spring washer 3, the bottom of the bearing seat 9 is provided with a tapered roller bearing 10 matched with the support shaft 12, and the top of the bearing seat 9 is fixedly provided with a bearing cover 7 through the bearing cover fixing bolt 5 and locking washer 6; the bearing cover 7 is provided with a sealing felt ring 4 at the position in contact with the support shaft 12, and a sealing adjusting pad 8 is arranged between the bearing cover 7 and the bearing seat 9; the slag ladle 19 is provided with a slag branch pipe 18, the slag branch pipe 18 is fixedly provided with a hanging steel wire rope 17, and the hanging steel wire rope 17 is fixedly installed on the hanging chain 15 through the rigging screw buckle 16.
[0028] The working principle of the utility model is:
[0029] The steel structure support 1 is installed on the factory building column structure, the bearing seat 9 is fixed on the steel structure support 1 through the support fixing bolt 2 and spring washer 3, the support shaft 12 is assembled and connected with the bearing seat 9 through the tapered roller bearing 10, the rotation of the support shaft 12 is realized through the rolling of the tapered roller bearing 10, so as to drive the triangular support 14 to rotate and move, and the rotation of the triangular support is completed.
[0030] The triangular support 14 is welded and fixed with the support shaft 12 through the lower rib plate 11 and the upper rib plate 13, the bearing seat 9 is assembled with the bearing cover 7 through the bearing cover fixing bolt 5 and locking washer 6, the sealing between the two is adjusted by the sealing adjusting pad 8, the sealing between the bearing cover 7 and the support shaft 12 is realized by the sealing felt ring 4, and the positional relationship between the triangular support 14 and the factory building column is realized through the positional relationship between the support shaft 12, the bearing seat 9 and the steel structure support 1.
[0031] When the triangular support 14 rotates, the hanging chain 15 is driven to rotate, so that the rigging screw buckle 16 and the hanging steel wire rope 17 are driven to rotate, the slag ladle 19 is hung with the hanging steel wire rope 17 through the slag branch pipe 18, the slag ladle 19 is stretched into the anode furnace to salvage the anode furnace slag, and then the slag ladle 19 is kept in the air above the anode furnace for a certain period of time through the suspension force of the hanging steel wire rope 17, so as to reduce the amount of valuable metal taken away by the smelting slag, and realize the slag salvaging function of the anode furnace slag salvaging device. Through the rotary motion of the triangular support 14 and the support shaft 12, the slag ladle 19 is moved to the storage position of the anode furnace slag through the hanging chain 15 and the rigging screw buckle 16, and the reciprocating anode furnace slag salvaging action is realized.
[0032] The utility model utilizes the lever principle of the slag branch pipe 18 as a fulcrum, easily realizes the slag salvaging action of the anode furnace slag, is not limited by the installation position and power source, realizes the rotary motion of the triangular support 14 through the rotation of the tapered roller bearing 10, and realizes the reciprocating and circulating action of the anode furnace slag salvaging.
Claims
1. Anode furnace slag-conveying device comprising a triangular support (14), characterized in that: One end of the triangular support (14) is vertically fixedly provided with a support shaft (12), the upper and lower ends of the support shaft (12) are rotatably installed on the steel structure support (1), and the two steel structure supports (1) are fixedly installed on the workshop steel structure columns beside the furnace body; The other end of the triangular support (14) is provided with a hanging chain (15), the movable end of the hanging chain (15) is provided with a slag scoop (19) through a hanging steel wire rope (17), and the slag scoop (19) is used for salvaging anode furnace slag in the anode furnace.
2. A slag-conveying device for an anode furnace according to claim 1, characterized in that The triangular support (14) comprises a cross beam and an inclined beam, one end of the cross beam is fixedly installed on the upper portion of the support shaft (12) through an upper rib plate (13), and the other end of the cross beam is provided with a hanging lug for suspending the hanging chain (15); one end of the inclined beam is fixedly installed on the lower portion of the support shaft (12) through a lower rib plate (11), and the other end of the inclined beam is fixedly arranged on the lower side wall of the end of the cross beam.
3. A slag-conveying device for an anode furnace according to claim 2, characterized in that: A diagonal brace is arranged between the cross beam and the inclined beam, one end of the diagonal brace is fixedly arranged in the middle of the inclined beam, and the other end of the diagonal brace is fixedly arranged on the lower side wall of one end of the cross beam close to the support shaft (12).
4. A slag-conveying device for an anode furnace according to claim 1, characterized in that: The steel structure support (1) is provided with a bearing seat (9) matched with the support shaft (12) and installed through a support fixing bolt (2) and a spring washer (3), a tapered roller bearing (10) matched with the support shaft (12) is placed in the bottom of the bearing seat (9), and a bearing cover (7) is fixedly installed on the top end of the bearing seat (9) through a bearing cover fixing bolt (5) and a locking washer (6).
5. A slag-conveying device for an anode furnace according to claim 4, characterized in that: A sealing felt ring (4) is arranged on the bearing cover (7) in contact with the support shaft (12).
6. A slag-conveying device for an anode furnace according to claim 4, characterized in that: A sealing adjusting pad (8) is arranged between the bearing cover (7) and the bearing seat (9).
7. A slag-conveying device for an anode furnace according to claim 1, characterized in that: A slag branch pipe (18) is sleeved and arranged on the slag scoop (19), and a hanging steel wire rope (17) is fixedly arranged on the slag branch pipe (18).
8. A slag-conveying device for an anode furnace according to claim 7, characterized in that: The hanging steel wire rope (17) is fixedly installed on the hanging chain (15) through a rigging screw buckle (16).