Simulation test device for loading and unloading device of woodworking flexible production line

Abstract

The utility model discloses a simulation test device of a loading and unloading device of a woodworking flexible production line, which comprises a support, a touch screen, an electric box, a control element, a system operation button, a connecting cable, a test mode selection button and a motor / signal output port, the touch screen and the electric box are arranged on the support, the touch screen is arranged above the electric box, and the control element is arranged on the control element. The control element is installed in the electric box, the touch screen, the system operation button, the test mode selection button and the motor / signal output port are all electrically connected to the control element, and the system operation button, the test mode selection button and the motor / signal output port are all installed on the front side wall of the electric box; one end of the connecting cable is used for being connected to a motor / signal output port, and the other end of the connecting cable is used for being connected with a corresponding interface on a machining center machine body of the woodworking flexible production line; a feeding device and a discharging device are replaced by the simulation testing device, so that the occupied space and the labor cost are reduced, and meanwhile, the debugging period is shortened.

Description

TECHNICAL FIELD

[0001] The utility model relates to woodworking flexible production line test field technology especially is a kind of simulation test device of woodworking flexible production line feeding device. BACKGROUND

[0002] The existing woodworking flexible production line is usually composed of feeding device part, machining center part and discharging device part, can realize the automatic feeding and discharging of plate, discharging and picking plate and plate processing process simultaneously, greatly improve equipment utilization, before formal processing, it needs to assemble and debug feeding device part, machining center part and discharging device part, the existing woodworking flexible production line equipment assembly and debugging, including feeding device part, machining center part, discharging device part and operation electric cabinet part, when assembling and debugging, feeding device part, machining center part, discharging device part and operation electric cabinet part need to be placed together, then motor wire and signal line are connected to test, it can achieve the purpose of debugging, but feeding device part, machining center part, discharging device part and operation electric cabinet part are all equipped together, and feeding device part and discharging device part are usually designed larger to meet the feeding and discharging of plate, so that the space occupied by the whole is large, and when there is an exception in debugging, manual adjustment is needed, consume more labor, and the debugging cycle is long.

[0003] Therefore, a new technology needs to be researched to solve the above problems. UTILITY MODEL CONTENT

[0004] Therefore, the utility model mainly aims at providing a kind of simulation test device of woodworking flexible production line feeding device, which uses simulation test device to replace feeding device and discharging device, reduces the space occupation and labor cost, and speeds up the debugging cycle.

[0005] To achieve the above object, the utility model adopts the following technical scheme:

[0006] The simulation testing device of the woodwork flexible production line feeding and discharging device comprises a support, a touch screen, an electric box, a control element, system operation buttons, a connecting cable, test mode selection buttons and a motor / signal output port, the touch screen and the electric box are both installed on the support, the touch screen is located above the electric box, the control element is installed in the electric box, the touch screen, the system operation buttons, the test mode selection buttons and the motor / signal output port are all electrically connected to the control element, the system operation buttons, the test mode selection buttons and the motor / signal output port are all installed on the front side wall of the electric box, one end of the connecting cable is used for being connected to the motor / signal output port, and the other end is used for being connected to the corresponding interface on the machining center body of the woodwork flexible production line.

[0007] As a preferred scheme, the system operation buttons comprise a manual / automatic button, a start button, a stop button, a reset button and an emergency stop button.

[0008] As a preferred scheme, the manual / automatic button, the start button, the stop button, the reset button and the emergency stop button are sequentially and spaced apart in a side-by-side manner from left to right on the upper side of the front side wall of the electric box.

[0009] As a preferred scheme, the test mode selection buttons are provided in plurality, the plurality of test mode selection buttons are sequentially and spaced apart in a side-by-side manner from left to right on the lower side of the front side wall of the electric box, and the motor / signal output ports are provided in plurality, the plurality of motor / signal output ports are sequentially and spaced apart in a side-by-side manner below the test mode selection buttons.

[0010] As a preferred scheme, the lower side of the front side wall of the electric box is provided with a plurality of test mode addition ports, and the plurality of test mode addition ports are located below the motor / signal output ports.

[0011] As a preferred scheme, the lower side of the front side wall of the electric box is provided with a load switch, the load switch is located on the left side of the test mode addition port, and the load switch is electrically connected to the control element.

[0012] As a preferred scheme, the upper end of the support is provided with a three-color warning light, the three-color warning light is electrically connected to the control element, and the three-color warning light is located on the right rear side of the touch screen.

[0013] As a preferred scheme, the left and right sides of the support are both connected with cable placing racks, the cable placing racks are used for placing the connecting cable, and the front ends of the cable placing racks protrude out of the front end of the electric box.

[0014] As a preferred solution, the cable rack comprises a horizontal plate part and a vertical plate part, the rear end of the horizontal plate part is connected to the support, the front end of the horizontal plate part extends out of the front end of the cabinet, and the vertical plate part is connected to the front end of the horizontal plate part and extends upward.

[0015] As a preferred solution, the bottom of the support is provided with casters, and the casters comprise directional casters and universal casters.

[0016] Compared with the prior art, the utility model has obvious advantages and beneficial effects, specifically speaking, from the above technical scheme, it mainly adopts the simulation test device to replace the feeding device and the discharging device, so that when the woodworking flexible production line is debugged, the feeding device and the discharging device are not needed, thereby reducing the space occupation and the labor cost, and speeding up the debugging period, when debugging, only the machining center part, the operation electric cabinet part and the simulation test device are placed together, then the motor / signal output port of the simulation test device is connected to the corresponding interface on the machining center body of the woodworking flexible production line through the connecting cable, the motor point and the switch signal of the feeding device and the discharging device are input through the touch screen on the simulation test device, are transported to the operation electric cabinet part through the body connecting port of the machining center part, and whether the body and the operation electric cabinet part of the machining center part are correctly connected is determined through the I / O point on the operation electric cabinet part.

[0017] In order to more clearly set forth the structural features, technical means and the specific purposes and functions reached by the utility model, the utility model will be further described in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a three-dimensional structure schematic view of the simulation test device of the embodiment of the utility model;

[0019] Figure 2 It is a front view of the simulation test device of the embodiment of the utility model;

[0020] Figure 3 It is a local structure schematic view of the simulation test device of the embodiment of the utility model;

[0021] Figure 4 It is another local structure schematic view of the simulation test device of the embodiment of the utility model;

[0022] Figure 5 It is a feeding device simulation test flow schematic view of the embodiment of the utility model;

[0023] Figure 6 It is a discharging device simulation test flow schematic view of the embodiment of the utility model;

[0024] Figure 7 is the debugging layout structure schematic diagram of the existing woodworking flexible production line;

[0025] Figure 8 is the debugging layout structure schematic diagram of the woodworking flexible production line of the embodiment of the utility model.

[0026] Explanation of the drawing mark:

[0027] 10, support 20, touch screen

[0028] 30, electric box 40, system operation button

[0029] 41, manual / automatic button 42, start button

[0030] 43, stop button 44, reset button

[0031] 45, emergency stop button 50, connecting cable

[0032] 60, test mode selection button 70, motor / signal output port

[0033] 80, load switch 90, test mode adding port

[0034] 101, three-color warning light 102, cable placing rack

[0035] 1021, horizontal plate part 1022, vertical plate part

[0036] 103, directional caster 104, universal caster

[0037] 1, feeding device part 2, machining center part

[0038] 3, discharging device part 4, operation electric cabinet part

[0039] 5, analog test device. Specific implementation

[0040] Please refer to Figures 1 to 6As shown, it shows the specific structure of the embodiment of the utility model. Among them, the simulation test device of the woodworking flexible production line feeding device includes support 10, touch screen 20, electric box 30, control element, system operation button 40, connecting cable 50, test mode selection button 60, motor / signal output port 70, the touch screen 20 and electric box 30 are all installed on the support 10, the touch screen 20 is located above the electric box 30, the control element is installed in the electric box 30, the touch screen 20, system operation button 40, test mode selection button 60, motor / signal output port 70 are all electrically connected to control element, the system operation button 40, test mode selection button 60, motor / signal output port 70 are all installed on the front side wall of electric box 30, one end of the connecting cable 50 is used to be connected to motor / signal output port 70, the other end is used to be connected with the corresponding interface on the machining center machine body of the woodworking flexible production line, the touch screen 20 is HMI touch screen.

[0041] The system operation button 40 includes manual / automatic button 41, start button 42, stop button 43, reset button 44 and emergency stop button 45, the manual / automatic button 41, start button 42, stop button 43, reset button 44 and emergency stop button 45 are sequentially spaced side by side from left to right on the upper side of the front side wall of electric box 30.

[0042] The test mode selection button 60 is provided with several, several test mode selection buttons 60 are sequentially spaced side by side from left to right on the lower side of the front side wall of electric box 30, the motor / signal output port 70 is provided with several, several motor / signal output ports 70 are sequentially spaced side by side from left to right below test mode selection button 60.

[0043] The lower side of the front side wall of the electric box 30 is provided with several test mode adding ports 90, several test mode adding ports 90 are below the motor / signal output port 70, in addition, in the embodiment, at least the lower side of the lower row test mode selection button 60 is reserved test mode adding port 90, so as to increase mode button through test mode adding port 90 to meet the demand when the test mode is more, can meet the test of different feeding part, discharge part, can be selected and tested through different cable connection and different mode. The lower side of the front side wall of the electric box 30 is provided with load switch 80, the load switch 80 is located on the left side of test mode adding port 90, the load switch 80 is electrically connected to control element.

[0044] The upper end of the support 10 is provided with a three-color warning light 101 which is electrically connected to a control element, and the three-color warning light 101 is located at the right rear side of the touch screen 20, so that the user can be warned through the three-color warning light 101, and the working state of the simulation test device can be known in real time. In addition, the control element includes a PLC controller, a phase sequence protector, a relay, a contactor and the like.

[0045] The left and right sides of the support 10 are connected with cable placing racks 102 which are used for placing the connecting cables 50, and the front ends of the cable placing racks 102 extend out of the front end of the electric box 30. In this embodiment, the cable placing rack 102 includes a transverse plate part 1021 and a vertical plate part 1022, the rear end of the transverse plate part 1021 is connected to the support 10, and the front end of the transverse plate part 1021 extends out of the front end of the electric box 30, and the vertical plate part 1022 is connected to the front end of the transverse plate part 1021 and extends upward. In this way, the connecting cables 50 can be limited and stopped by the vertical plate part 1022, and the connecting cables 50 can be placed in a designated manner by the cable placing rack 102.

[0046] The bottom of the support 10 is provided with casters, and the casters include directional casters 103 and universal casters 104. In this embodiment, two directional casters 103 and two universal casters 104 are provided respectively. The two directional casters 103 are arranged on the left side of the bottom of the support 10 with a front-rear spacing, and the two universal casters 104 are arranged on the right side of the bottom of the support 10 with a front-rear spacing. Here, the combination of the directional casters 103 and the universal casters 104 can realize the overall movement of the simulation test device, so that the user can move the simulation test device to the desired position.

[0047] A simulation test method of a wood working flexible production line feeding and discharging device, which is based on a simulation test device of the wood working flexible production line feeding and discharging device, wherein:

[0048] As shown in Figure 5 , when applied to simulation test of the feeding device, the method includes the following steps:

[0049] Step one: connect the two ends of the connecting cable 50 to the motor / signal output port 70 and the motor / signal interface of the corresponding feeding device on the machining center body of the wood working flexible production line respectively, and then turn on the power supply of the simulation test device;

[0050] Step two: after the touch screen 20 of the simulation test device is turned on, click the start test of the feeding device displayed on the touch screen 20;

[0051] Step three: initial position test of the feeding device is carried out, wherein: when the initial position test is unqualified, abnormal maintenance is carried out, after the abnormal maintenance is completed, the feeding device start test displayed on the touch screen 20 in step two is returned to; when the initial position test is qualified, the feeding device is tested for rising;

[0052] Step four: when the rising test of the feeding device is unqualified, abnormal maintenance is carried out, after the abnormal maintenance is completed, the feeding device start test displayed on the touch screen 20 in step two is returned to; when the rising test of the feeding device is qualified, the feeding device is tested for falling;

[0053] Step five: when the falling test of the feeding device is unqualified, abnormal maintenance is carried out, after the abnormal maintenance is completed, the feeding device start test displayed on the touch screen 20 in step two is returned to; when the falling test of the feeding device is qualified, the feeding device is tested for emergency stop;

[0054] Step six: when the emergency stop test of the feeding device is unqualified, abnormal maintenance is carried out, after the abnormal maintenance is completed, the feeding device start test displayed on the touch screen 20 in step two is returned to; when the emergency stop test of the feeding device is qualified, the feeding device is tested for lower limit;

[0055] Step seven: when the lower limit test of the feeding device is unqualified, abnormal maintenance is carried out, after the abnormal maintenance is completed, the feeding device start test displayed on the touch screen 20 in step two is returned to; when the lower limit test of the feeding device is qualified, the feeding device is tested for upper limit;

[0056] Step eight: when the upper limit test of the feeding device is unqualified, abnormal maintenance is carried out, after the abnormal maintenance is completed, the feeding device start test displayed on the touch screen 20 in step two is returned to; when the upper limit test of the feeding device is qualified, the feeding device is tested for two cycles according to steps three to eight; when the two cycles of the test are unqualified, abnormal maintenance is carried out, after the abnormal maintenance is completed, the feeding device start test displayed on the touch screen 20 in step two is returned to; when the two cycles of the test are qualified, the test is ended, then the touch screen 20 is touched to output test OK, and the software automatically carries out the next round of test and automatically resets;

[0057] As shown in Figure 6 , which is applied to the discharging device simulation test, comprising the following steps:

[0058] Step one: connect the two ends of the connecting cable 50 to the corresponding motor / signal interface of the discharging device on the processing center body of the woodworking flexible production line, and then turn on the power supply of the simulation test device;

[0059] Step two: after the touch screen 20 of the simulation test device is turned on, click the start test of the discharging device displayed on the touch screen 20;

[0060] Step three: initial position test of the discharging device is carried out, wherein: when the initial position test is unqualified, abnormal maintenance is carried out, and after the abnormal maintenance is completed, the click of the touch screen 20 to display the start test of the discharging device in step two is returned; when the initial position test is qualified, motor start test of the discharging device is carried out;

[0061] Step four: when the motor start test of the discharging device is unqualified, abnormal maintenance is carried out, and after the abnormal maintenance is completed, the click of the touch screen 20 to display the start test of the discharging device in step two is returned; when the motor start test of the discharging device is qualified, motor stop test of the discharging device is carried out;

[0062] Step five: when the motor stop test of the discharging device is unqualified, abnormal maintenance is carried out, and after the abnormal maintenance is completed, the click of the touch screen 20 to display the start test of the discharging device in step two is returned; when the motor stop test of the discharging device is qualified, emergency stop test of the discharging device is carried out;

[0063] Step six: when the emergency stop test of the discharging device is unqualified, abnormal maintenance is carried out, and after the abnormal maintenance is completed, the click of the touch screen 20 to display the start test of the discharging device in step two is returned; when the emergency stop test of the discharging device is qualified, outlet material test of the discharging device is carried out;

[0064] Step seven: when the outlet material test of the discharging device is unqualified, abnormal maintenance is carried out, and after the abnormal maintenance is completed, the click of the touch screen 20 to display the start test of the discharging device in step two is returned; when the outlet material test of the discharging device is qualified, the cycle test of steps three to seven is carried out twice; when the cycle test is unqualified, abnormal maintenance is carried out, and after the abnormal maintenance is completed, the click of the touch screen 20 to display the start test of the discharging device in step two is returned; when the cycle test is qualified twice, the test is ended, and then the touch screen 20 is touched to output test OK, and the software automatically carries out the next round of test and automatically resets.

[0065] As shown in the prior art, Figure 7 The debugging layout structure of the existing woodworking flexible production line includes a feeding device part 1, a machining center part 2, a discharging device part 3 and an operation electric cabinet part 4. When assembling and debugging, the feeding device part 1, the machining center part 2, the discharging device part 3 and the operation electric cabinet part 4 need to be placed together, and then the motor line and the signal line are connected for testing. The space occupied is large, and the debugging period is long.

[0066] As shown in the prior art, Figure 8As shown, the debugging layout structure of the woodworking flexible production line of the utility model includes a machining center part 2, an operation electric cabinet part 4 and a simulation test device 5, the utility model only needs to place the machining center part 2 (i.e. main machining equipment), the operation electric cabinet part 4 and the simulation test device 5 together when debugging, then connects motor wires and signal wires to test, reduces space occupation and labor cost, and meanwhile speeds up the debugging period, the utility model inputs motor points and each switch signal of a feeding device and a discharging device through a touch screen 20 on the simulation test device 5, is transported to the operation electric cabinet part 4 through a body connecting port of the machining center part 2, and is checked through I / O points on the operation electric cabinet part 4, so as to determine whether the body of the machining center part 2 and each port and point of the operation electric cabinet part 4 are correctly connected.

[0067] In summary, the utility model mainly adopts a simulation test device to replace a feeding device and a discharging device, so that the simulation test device does not need to be equipped with a feeding device and a discharging device when debugging the woodworking flexible production line, thereby reducing space occupation and labor cost and speeding up the debugging period, the simulation test device only needs to be placed together with the machining center part and the operation electric cabinet part, then the motor / signal output port of the simulation test device is connected to the corresponding interface on the body of the machining center of the woodworking flexible production line through a connecting cable, the motor points and each switch signal of the feeding device and the discharging device are input through the touch screen on the simulation test device, are transported to the operation electric cabinet part through the body connecting port of the machining center part, are checked through the I / O points on the operation electric cabinet part, so as to determine whether the body of the machining center part and each port and point of the operation electric cabinet part are correctly connected.

[0068] The above is only a preferred embodiment of the utility model, and does not limit the technical range of the utility model, so any slight modification, equivalent change and modification according to the technical essence of the utility model are still within the technical range of the utility model.

Claims

1. A simulation testing device for a wood-working flexible production line unloading device, characterized by: The system comprises a bracket, a touch screen, an electric box, a control element, system operation buttons, a connecting cable, test mode selection buttons, a motor / signal output port, the touch screen and the electric box are mounted on the bracket, the touch screen is above the electric box, the control element is mounted in the electric box, the touch screen, the system operation buttons, the test mode selection buttons and the motor / signal output port are electrically connected to the control element, the system operation buttons, the test mode selection buttons and the motor / signal output port are mounted on the front side wall of the electric box, one end of the connecting cable is connected to the motor / signal output port, and the other end is connected to the corresponding interface on the processing center body of the woodworking flexible production line.

2. The simulation testing device of the wood working flexible production line feeding and discharging device according to claim 1, characterized in that: The system operation buttons comprise a manual / automatic button, a start button, a stop button, a reset button and an emergency stop button.

3. The simulation testing device of the wood working flexible production line feeding and discharging device according to claim 2, characterized in that: The manual / automatic button, the start button, the stop button, the reset button and the emergency stop button are arranged in sequence from left to right on the upper side of the front side wall of the electric box.

4. The simulation testing device of the wood working flexible production line feeding and discharging device according to claim 1, characterized in that: The test mode selection buttons are arranged in sequence from left to right on the lower side of the front side wall of the electric box, and the motor / signal output port is arranged below the test mode selection buttons.

5. The simulation testing device for wood-working flexible production line feeding and discharging device according to claim 4, characterized in that: The lower side of the front side wall of the electric box is provided with a plurality of test mode addition ports, and the test mode addition ports are below the motor / signal output port.

6. The simulation testing device for wood-working flexible production line feeding and discharging device according to claim 5, characterized in that: The lower side of the front side wall of the electric box is provided with a load switch, the load switch is on the left side of the test mode addition port, and the load switch is electrically connected to the control element.

7. The simulation testing device of the wood working flexible production line feeding and discharging device according to claim 1, characterized in that: The upper end of the bracket is provided with a three-color warning light, the three-color warning light is electrically connected to the control element, and the three-color warning light is on the right rear side of the touch screen.

8. The simulation test device for loading and unloading devices of a woodworking flexible production line according to claim 1, characterized in that: The left and right sides of the bracket are connected with cable placing racks, the cable placing racks are used for placing the connecting cable, and the front end of the cable placing rack protrudes out of the front end of the electric box.

9. The simulation testing device for wood-working flexible production line feeding and discharging device according to claim 8, characterized in that: The cable placing rack comprises a horizontal plate part and a vertical plate part, the rear end of the horizontal plate part is connected to the bracket, the front end of the horizontal plate part protrudes out of the front end of the electric box, and the vertical plate part is connected to the front end of the horizontal plate part and extends upward.

10. The simulation testing device of the wood working flexible production line feeding and discharging device according to claim 1, characterized in that: The bottom of the bracket is provided with casters, and the casters comprise directional casters and universal casters.

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