UPS data monitoring system

By using a UPS data monitoring system to monitor and analyze the power supply status of production line equipment in real time, the problem of equipment shutdown caused by independent power supply was solved, and the orderly operation of equipment and continuous production of the production line were achieved.

CN223471267UActive Publication Date: 2025-10-24HUNAN KIBING SOLAR TECH CO LTD
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Patent Information

Application Number
CN202423201404.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-10-24
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

On the production line, due to the individual power supply of equipment and the lack of an effective power supply detection and prevention mechanism, some equipment stops, affecting normal production. The existing equipment operation guarantee devices cannot effectively ensure the orderly operation of the equipment.

Method used

Design a UPS data monitoring system that monitors and transmits the power supply status of the main control device and multiple control devices in real time. The main control device analyzes the data to determine the equipment status and perform timely maintenance to ensure the continuity of power supply and the orderly operation of the equipment.

Benefits of technology

It enables real-time monitoring and timely maintenance of the power supply status of production line equipment, improves equipment management and maintenance efficiency, and ensures continuous production and stable operation of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a UPS (Uninterrupted Power Supply) data monitoring system, which relates to the technical field of equipment monitoring and comprises main control equipment, monitoring energy supply equipment and a plurality of pieces of control equipment, according to the technical scheme of the utility model, the monitoring energy supply device is connected with the plurality of control devices and the main control device, so that the energy supply states of the main control device and the plurality of control devices can be monitored in real time; the energy supply state data of the main control device and the plurality of control devices are recorded by the monitored energy supply device and transmitted to the main control device, and the main control device analyzes the data information and judges the states of the main control device and the plurality of control devices, so that the devices can conveniently monitor the states of the main control device and the plurality of control devices according to analysis and judgment results. Related equipment is timely maintained and treated, the energy supply state of the related equipment is ensured, the maintenance and treatment efficiency is improved, and meanwhile continuous production of the production line is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of equipment monitoring, particularly relates to a UPS data monitoring system. BACKGROUND

[0002] In the process of production line production, due to the reason of production process, there are devices applying multiple production processes on the whole production line, multiple devices work simultaneously and assist each other to meet the production demand.

[0003] In order to ensure the orderly production, multiple devices are controlled and powered separately, so when the energy supply problem occurs, it is easy to cause individual or partial devices to stop and affect normal production, although there are devices for ensuring the operation of the device in the related art, but most of them are only protective facilities, cannot effectively detect and prevent, and are not conducive to ensuring the orderly operation of the device. UTILITY MODEL CONTENT

[0004] The utility model discloses a UPS data monitoring system, which aims to realize the monitoring and protection of the energy supply state of the control device, ensure the orderly operation of the device in the production line, and reduce the management and maintenance cost and improve the efficiency.

[0005] To achieve the above object, the UPS data monitoring system provided by the utility model comprises:

[0006] Multiple control devices;

[0007] A master control device, the multiple control devices are in communication connection with the master control device; and

[0008] A monitoring energy supply device, the multiple control devices and the master control device are connected with the monitoring energy supply device, and the monitoring data of the monitoring energy supply device is transmitted to the master control device to monitor and maintain the energy supply state of the control device and the master control device.

[0009] In an embodiment, the monitoring energy supply device is provided with a monitoring group and an energy supply group, the energy supply group is electrically connected with the master control device and the multiple control devices, and the monitoring group monitors the energy supply state of the energy supply group.

[0010] The monitoring group and the energy supply group are in communication connection with the master control device.

[0011] In an embodiment, the monitoring group comprises a first sensing part and a second sensing part, the first sensing part monitors the input voltage of the energy supply group, and the second sensing part monitors the running state of the energy supply group.

[0012] In an embodiment, the second sensing part comprises multiple sensing units, and the multiple sensing units are connected with the energy supply group.

[0013] In an embodiment, the monitoring power supply device comprises a first monitoring power supply part and a plurality of second monitoring power supply parts, the first monitoring power supply part is connected with the master control device, and one of the second monitoring power supply parts is connected with one of the control devices.

[0014] In an embodiment, the UPS data monitoring system further comprises a plurality of alarm devices.

[0015] The master control device is connected with the alarm device on one side, and the first monitoring power supply part is connected with the alarm device.

[0016] One of the control devices is connected with one of the alarm devices on one side, and the second monitoring power supply part is connected with the alarm device.

[0017] In an embodiment, the master control device further comprises a display part, and the first monitoring power supply part and the plurality of second monitoring power supply parts are connected with the display part in communication.

[0018] In an embodiment, the master control device further comprises a remote control part, and the first monitoring power supply part and the plurality of second monitoring power supply parts are connected with the remote control part.

[0019] In an embodiment, the UPS data monitoring system further comprises a plurality of production lines, and the plurality of control devices are arranged on one side of the plurality of production lines.

[0020] In an embodiment, the UPS data monitoring system further comprises a furnace part, and the plurality of production lines are arranged on one side of the furnace part, and the master control device is connected with the furnace part and the plurality of production lines in communication.

[0021] The technical scheme of the utility model connects the monitoring power supply device with a plurality of control devices and a master control device, so as to monitor the power supply state of the master control device and the plurality of control devices in real time, and in the process of production of the master control device and the plurality of control devices, the power supply state data of the master control device and the plurality of control devices are recorded by the monitoring power supply device and transmitted to the master control device, the master control device analyzes the data information and judges the state of the master control device and the plurality of control devices, so that the device can maintain and process the related equipment in time according to the analysis and judgment result and ensure the power supply state of the related equipment, improve the maintenance and processing efficiency, and ensure the continuous production of the production line. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below only show some of the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative labor.

[0023] Figure 1 The structure schematic diagram of an embodiment of the UPS data monitoring system provided by the present application;

[0024] Figure 2 The structure schematic diagram of another embodiment of the UPS data monitoring system provided by the present application.

[0025] Explanation of the reference signs:

[0026] 100, UPS data monitoring system; 10, main control device; 20, furnace part; 30, production line; 40, control device; 50, first monitoring power supply part; 60, second monitoring power supply part.

[0027] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0029] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture, and if the specific posture changes, the directional indications will also change accordingly.

[0030] In addition, if the description of "first", "second" and the like is involved in the embodiments of the utility model, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the same or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, if "and / or" or "and / or" appears throughout the text, it means that the three parallel schemes are included, for example, "A and / or B" includes A scheme, or B scheme, or A and B simultaneously satisfy the scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not in the protection scope required by the utility model.

[0031] In the process of production line production, due to the production process, there are devices applying multiple production processes on the whole production line, multiple devices work simultaneously to assist each other to meet the production demand.

[0032] In order to ensure the orderly production, multiple devices are controlled and powered separately, so that when the energy supply problem occurs, it is easy to cause individual or partial devices to stop and affect normal production, although there are devices for ensuring the operation of the related art, but mostly are guarantee facilities, cannot effectively detect and prevent, and are not conducive to ensuring the orderly operation of the device.

[0033] Therefore, the utility model provides a kind of UPS data monitoring system 100.

[0034] Please refer to Figure 1 In an embodiment of the utility model, the UPS data monitoring system includes:

[0035] Multiple control devices 40;

[0036] Master control device 10, multiple control devices 40 are communicated and connected with master control device 10;And

[0037] Monitoring energy supply device, multiple control devices 40 and master control device 10 are connected with monitoring energy supply device, and the monitoring data of monitoring energy supply device is transmitted to master control device 10, to monitor and keep the energy supply state of control device 40 and master control device 10.

[0038] As Figure 1As shown, the control devices are distributed on the periphery of the production line 30 for implementing different process steps in the product production process, the master control device 10 is connected with the plurality of control devices 40, and data information of the plurality of control devices 40 is transmitted to the master control device 10, so that the master control device 10 monitors or controls the plurality of control devices 40 through the master control device 10, so as to control the entire production process of the production line 30.

[0039] It can be understood that the monitoring power supply device can provide the master control device 10 and the control device 40 with power required for operation, and monitor the state of power supply to ensure the continuity of power supply.

[0040] The technical scheme of the utility model discloses that the monitoring power supply device is connected with the plurality of control devices 40 and the master control device 10, so as to monitor the power supply state of the master control device 10 and the plurality of control devices 40 in real time, in the process of operation of the master control device and the plurality of control devices 40, the power supply state data of the master control device 10 and the plurality of control devices 40 are recorded by the monitoring power supply device and transmitted to the master control device 10, the master control device 10 analyzes data information and determines the state of the master control device 10 and the plurality of control devices 40, so as to maintain and process the related equipment in time according to the analysis and determination result, and ensure the power supply state of the related equipment, improve the maintenance and processing efficiency, and ensure the continuous production of the production line.

[0041] In an embodiment, the monitoring power supply device is provided with a monitoring group and a power supply group, the power supply group is electrically connected with the master control device 10 and the plurality of control devices 40, and the monitoring group monitors the power supply state of the power supply group.

[0042] The monitoring group and the power supply group are in communication connection with the master control device 10.

[0043] It should be noted that the power supply group provides energy for the master control device 10 and the control device 40.

[0044] It can be understood that the power supply group includes an energy storage part for storing energy to provide power supply continuously.

[0045] In an embodiment, in order to ensure the continuity of power supply of the power supply group, the power supply group is connected with commercial power and self-power generation equipment, and in the process of power supply for the master control device 10 and the plurality of control devices 40, commercial power supply, power supply of the energy storage part of the power supply group or self-power generation power supply can be used, so as to ensure that there is always a way to supply power for the master control device 10 and the plurality of control devices 40, and ensure the continuity of operation of the master control device 10 and the plurality of control devices 40.

[0046] It should be noted that in the process of glass production, the kiln needs to realize the melting state of the glass raw material, and the waste heat of the kiln can be used to generate electricity to provide energy for the operation of the equipment.

[0047] It can be understood that the energy supply group can be an UPS (Uninterruptible Power Supply) device, which is an important power guarantee device to ensure continuous power supply to the main control device 10 and the plurality of control devices 40.

[0048] As an important power guarantee device, the performance and operating state of the energy supply group are particularly important to timely discover and handle faults and ensure continuous operation of the device during power failure or power fluctuation.

[0049] It can be understood that the monitoring group monitors the operating state of the energy supply group, and monitors the voltage, current, power and temperature state information of the energy supply group through the monitoring group, so as to determine the operating state of the energy supply group through the detected state information, and further real-time control the state change of the energy supply group.

[0050] It should be noted that the monitoring group and the energy supply group are in communication connection with the main control device 10.

[0051] It can be understood that the connection information of the energy supply group and the data information monitored by the monitoring group are transmitted to the main control device 10, and the main control device 10 analyzes and processes these data information to determine the operating state of the energy supply group, so as to timely discover and handle faults and ensure continuous operation of the key device during power failure or power fluctuation. At the same time, through the data information monitored by the monitoring group, the operation mode of the UPS is reasonably adjusted, the device loss is reduced, and the service life of the device is prolonged.

[0052] Further, the analysis and processing of the data information monitored by the monitoring group by the main control device 10 can analyze the energy consumption of the energy supply group, so that the main control device 10 optimizes the operating parameters of the control device 40, thereby reducing the energy consumption of the control device 40.

[0053] In an embodiment, the monitoring group includes a first sensing part and a second sensing part, the first sensing part monitors the input voltage of the energy supply group, and the second sensing part monitors the operating state of the energy supply group.

[0054] It should be noted that the first sensing part is connected to the connection end of the power supply or self-power generation of the energy supply group to monitor the bus voltage of the energy supply group.

[0055] It can be understood that the first sensing part monitors the bus voltage, analyzes the monitoring data to determine the stability and continuity of the external power supply, and controls the power supply group to switch the external power supply or directly use the power storage part to supply power when the external power supply is powered off or there is power fluctuation.

[0056] It can be understood that the second sensing part is connected to the output end of the power supply part to monitor the voltage, current and other conditions when the power supply group outputs, and monitor the temperature and power of the power storage part, and send the monitored data to the host device 10 in real time, so that the host device 10 analyzes the data to regulate the operation state of the control device 40.

[0057] Further, the first sensing part and the second sensing part can be connected to the host device 10 by wired or wireless means, so as to transmit the data collected by the first sensing part and the second sensing part to the host device 10.

[0058] In an embodiment, wired connection can use RS232 / RS485 serial communication, Ethernet communication, etc., to ensure stable data and improve data transmission speed.

[0059] In another embodiment, the wireless transmission mode can use Wi-Fi, Bluetooth, ZigBee, etc., to improve the flexibility and convenience of device installation.

[0060] In an embodiment, the second sensing part includes a plurality of sensing units, and each of the plurality of sensing units is connected to the power supply group.

[0061] It can be understood that the second sensing part monitors the voltage, current, temperature and power of the power supply group and the power storage part, so that the plurality of sensing units respectively monitor them, and transmit the monitored data to the host device 10, so that the host device 10 can analyze in real time according to the data to control the working state of the power supply group.

[0062] It can be understood that the sensing unit is a sensor, and the plurality of sensing units can be voltage sensors, current sensors, temperature sensors, battery power sensors, etc., to monitor and collect different types of data of the power supply group.

[0063] It should be noted that in order to adapt the sensor to the working environment in the power supply group, a sensor with high precision, high reliability and high stability should be selected.

[0064] In an embodiment, the monitoring power supply device comprises a first monitoring power supply unit 50 connected with the master device 10 and a plurality of second monitoring power supply units 60, one of which is connected with one of the control devices 40.

[0065] As shown in the figure, the master device 10 is in communication connection with a plurality of control devices 40. In order to ensure that the master device 10 and the plurality of control devices 40 can be monitored by the power supply group and the monitoring group, the monitoring power supply device is configured for each of the master device 10 and each of the control devices 40, that is, the first monitoring power supply unit 50 is connected with the master device 10, and the second monitoring power supply unit 60 is connected with the control device 40. Figure 1 Figure 2 It can be understood that by configuring the monitoring group and the power supply group for each single device, the state information of each device can be collected, and the running state of each device can be accurately monitored, thereby providing a strategy basis for device maintenance and management, and improving the control efficiency of each device.

[0066] In an embodiment, the UPS data monitoring system further comprises a plurality of alarm devices.

[0067] The master device 10 is connected with the alarm device, and the first monitoring power supply unit 50 is connected with the alarm device.

[0068] One of the control devices 40 is connected with one of the alarm devices, and the second monitoring power supply unit 60 is connected with the alarm device.

[0069] It can be understood that the alarm device is arranged to prompt the staff when the power supply state of the power supply group changes, so as to facilitate the staff to make corresponding emergency actions and record according to the situation, and ensure the orderly progress of the production process.

[0070] It can be understood that the plurality of alarm devices are connected with the master device 10, and when the master device 10 predicts or monitors that the master device 10 or the control device 40 has an unstable running state, the master device 10 sends a signal to the alarm device of the corresponding device to prompt the staff.

[0071] In an embodiment, the master device 10 further comprises a display unit, and the first monitoring power supply unit 50 and the plurality of second monitoring power supply units 60 are in communication connection with the display unit.

[0072] In an embodiment, the master device 10 further comprises a display unit, and the first monitoring power supply unit 50 and the plurality of second monitoring power supply units 60 are in communication connection with the display unit.

[0073] ​It can be understood that the first monitoring power supply 50 and the information monitored by the plurality of second monitoring power supplies 60 are all transmitted to the master control device 10, and are displayed on the display part, so that the staff can understand the state information of the master control device 10 and all the control devices 40 through the display part.

[0074] In an embodiment, the master control device 10 further comprises a remote control part, and the first monitoring power supply 50 and the plurality of second monitoring power supplies 60 are connected with the remote control part.

[0075] In order to facilitate remote operation of the staff, the master control device 10 is provided with a remote control part.

[0076] It can be understood that, since the remote control part is arranged in the master control device 10, the staff can remotely control the master control device 10, the plurality of control devices 40 and the first monitoring power supply 50 through the remote control part, thereby improving the control efficiency.

[0077] In an embodiment, the UPS data monitoring system further comprises a plurality of production lines 30, and the plurality of control devices 40 are arranged on one side of the plurality of production lines 30.

[0078] In an embodiment, the UPS data monitoring system further comprises a furnace part 20, and the plurality of production lines 30 are located on one side of the furnace part 20, and the master control device 10 is in communication connection with the furnace part 20 and the plurality of production lines 30.

[0079] It can be understood that the furnace part 20 is used to realize the melting of glass production raw materials, and the objects transferred from the furnace part 20 enter different production lines 30 for processing, and the plurality of control devices 40 assist in production.

[0080] The above only describes exemplary embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structural transformation or direct / indirect application in other related technical fields within the technical concept of the present application is included in the patent protection scope of the present application.

Claims

1. A UPS data monitoring system, characterized by, The UPS data monitoring system comprises: a plurality of control devices; a master control device, wherein each of the plurality of control devices is communicatively connected to the master control device; a monitoring power supply device, wherein each of the plurality of control devices and the master control device is connected to the monitoring power supply device, and monitoring data of the monitoring power supply device is transmitted to the master control device to monitor and maintain the power supply state of the control devices and the master control device. The monitoring power supply device is provided with a monitoring group and a power supply group, wherein the power supply group is electrically connected to the master control device and the plurality of control devices, and the monitoring group monitors the power supply state of the power supply group.

2. The UPS data monitoring system of claim 1, wherein, The monitoring group and the power supply group are communicatively connected to the master control device. The monitoring group comprises a first sensing part and a second sensing part, wherein the first sensing part monitors the input voltage of the power supply group, and the second sensing part monitors the operating state of the power supply group.

3. The UPS data monitoring system of claim 2, wherein, The second sensing part comprises a plurality of sensing units, wherein each of the plurality of sensing units is connected to the power supply group.

4. The UPS data monitoring system of claim 3, wherein, The monitoring power supply device comprises a first monitoring power supply part and a plurality of second monitoring power supply parts, wherein the first monitoring power supply part is connected to the master control device, and each of the second monitoring power supply parts is connected to one of the control devices.

5. The UPS data monitoring system of any one of claims 1 to 4, wherein, The UPS data monitoring system further comprises a plurality of alarm devices.

6. The UPS data monitoring system of claim 5, wherein, The master control device is connected to the alarm devices on one side, and the first monitoring power supply part is connected to the alarm devices. Each of the control devices is connected to one of the alarm devices on one side, and the second monitoring power supply part is connected to the alarm devices. The master control device further comprises a display part, wherein the first monitoring power supply part and the plurality of second monitoring power supply parts are communicatively connected to the display part.

7. The UPS data monitoring system of claim 5, wherein, The master control device further comprises a remote control part, wherein the first monitoring power supply part and the plurality of second monitoring power supply parts are connected to the remote control part.

8. The UPS data monitoring system of claim 5, wherein, The UPS data monitoring system further comprises a plurality of production lines, wherein each of the plurality of production lines is provided with a plurality of control devices on one side.

9. The UPS data monitoring system of claim 5, wherein, The UPS data monitoring system further comprises a furnace part, wherein each of the plurality of production lines is located on one side of the furnace part, and the master control device is communicatively connected to the furnace part and the plurality of production lines.

10. The UPS data monitoring system of claim 9, wherein, ​