Superfine data cable cabling production line for unmanned aerial vehicle
By installing cleaning cotton and heating sleeves on the production line for ultra-fine data cables used in drones, the problems of conductor breakage and impurities affecting stranding quality have been solved. This achieves conductor cleaning and heating treatment, ensuring smooth and high-quality cable production.
Patent Information
- Application Number
- CN202422943876.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-02
AI Technical Summary
When the production line for ultra-fine data cables used in drones is in operation, the conductors are thin and easily break, and there are impurities on the surface, which affects the stranding quality.
On the cable production line, a cleaning cotton and a heating sleeve are installed inside the positioning sleeve. The cleaning cotton removes impurities from the conductor surface, and the heating sleeve heats the stranded conductor to improve the stranding quality.
It effectively prevents conductor breakage, ensures cable production quality, and achieves smooth transmission and tight twisting of conductors.
Smart Images
Figure CN223471445U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to super fine data line production technical field, specifically be a kind of super fine data cable cable production line for unmanned aerial vehicle. BACKGROUND
[0002] The super fine data cable for unmanned aerial vehicle is a special cable specially designed to meet the specific needs of unmanned aerial vehicle, with the advantages of lightweight, high toughness, high performance, environmental resistance and the like. The cabling process of super fine data cable is a precise and complex process, which is mainly processed through the steps of raw material preparation, single wire manufacturing, twisting, shielding treatment, sheath extrusion, cooling and solidification, and the like. Therefore, the cabling production line is generally provided with equipment such as a pay-off stand, a twisting machine, a shielding layer manufacturing device, an extruder, a cooling device, a traction device and a take-up reel.
[0003] The existing super fine data cable cable production line for unmanned aerial vehicle, when working, the conductor is twisted after pay-off. However, the conductor is thin, and if the friction is large, there is a risk of breakage. At the same time, impurities on the conductor affect the quality of twisting. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a super fine data cable cable production line for unmanned aerial vehicle to solve the problem that the existing super fine data cable cable production line for unmanned aerial vehicle on the market, when working, the conductor is twisted after pay-off. However, the conductor is thin, and if the friction is large, there is a risk of breakage. At the same time, impurities on the conductor affect the quality of twisting.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a super fine data cable cable production line for unmanned aerial vehicle, comprising a cabling production line main body, a support frame is arranged on the cabling production line main body, a wire pay-off stand and a winding machine frame are arranged at both ends of the support frame, and a positioning disc, a twisting machine frame, a shielding layer twisting machine, an extruder and a cooling mechanism are installed on the support frame, positioning sleeves are uniformly and intervally inserted into the positioning disc, feed guide wheels are connected to the lower side of the outer side end of the positioning sleeves, and impurity-removing cleaning cotton is clamped in the positioning sleeves, so that the conductor entering the positioning sleeves can be cleaned by the impurity-removing cleaning cotton.
[0006] Preferably, the opening of the outer side end of the positioning sleeve is a conical structure, and the inner side end of the positioning sleeve is in communication with the inside of the positioning disc.
[0007] Preferably, a fastening sleeve ring is sleeved outside the impurity-removing cleaning cotton, and the fastening sleeve ring is fastened and clamped in the positioning sleeve.
[0008] Preferably, the twisting frame side is uniformly spaced with equal number of positioning sleeves as the twisting positioning guide wheels, and the heating sleeve is on the twisting frame rotation axis.
[0009] Preferably, the shielding layer twisting machine side is uniformly spaced with shielding material positioning racks, and a guide ring is arranged between the shielding layer twisting machine and the extruder, and the guide ring side is fixed to the extruder.
[0010] Preferably, the extruder and the cooling mechanism are arranged side by side, and the cooling mechanism outlet end is provided with a winding guide wheel, and the winding guide wheel frame structure is fixed to the support frame.
[0011] Compared with the prior art, the beneficial effects of the unmanned aerial vehicle ultrafine data cable cabling production line are that the conductor incoming line can be protected and cleaned, the cable is more smoothly conveyed, the risk of breakage is avoided, and the production quality of the cable is ensured. The unmanned aerial vehicle ultrafine data cable cabling production line is provided with a heating sleeve between the twisting frame and the shielding layer twisting machine, the twisted cable is heated by the heating sleeve, and the conductors are more tightly twisted. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a schematic structural view of the unmanned aerial vehicle ultrafine data cable cabling production line of the utility model;
[0013] Figure 2 It is a schematic structural view of the unmanned aerial vehicle ultrafine data cable cabling production line of the utility model; Figure 1 It is an enlarged structural schematic view of A in the figure;
[0014] Figure 3 It is a schematic structural view of the positioning sleeve and the positioning disc connection structure of the unmanned aerial vehicle ultrafine data cable cabling production line of the utility model;
[0015] Figure 4 It is a top view of the support frame upper structure of the unmanned aerial vehicle ultrafine data cable cabling production line of the utility model.
[0016] In the figure: 1, cable production line main body; 2, wire pay-off stand; 3, positioning disc; 301, positioning sleeve; 302, impurity removal cleaning cotton; 303, fastening sleeve; 4, twisting frame; 401, twisting positioning guide wheel; 5, shielding layer twisting machine; 501, shielding material positioning rack; 6, extruder; 7, cooling mechanism; 8, winding guide wheel; 9, winding machine frame; 10, feeding guide wheel; 11, mounting cover; 12, guide ring; 13, support frame; 14, heating sleeve. DETAILED DESCRIPTION
[0017] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0018] Please refer to Figures 1-4The utility model provides a technical scheme: a kind of ultrafine data cable cable production line for unmanned plane, including cable production line main body 1, cable production line main body 1 is equipped with support frame 13, and support frame 13 two ends are equipped with wire pay-off stand 2 and winding frame 9 respectively, and support frame 13 is equipped with locating disc 3, twisting frame 4, shield layer twisting machine 5, extruder 6 and cooling mechanism 7, shield layer twisting machine 5 side is uniformly spaced and is equipped with shield material positioning frame 501, and shield layer twisting machine 5 is equipped with guide ring 12 between extruder 6, and guide ring 12 side is fixed on extruder 6, this structure shield material positioning frame 501 is used for the pay-off processing of shield material, shield layer twisting machine 5 is rotated, so that shield material is wound in the conductor outside after twisting, shield protection processing is carried out to conductor, guide ring 12 is guided to shield material and is handled, to facilitate the winding of shield material, and cable after setting shield layer is extruded material by extruder 6 and is externally coated, realize the cable processing of cable, extruder 6 is arranged side by side with cooling mechanism 7, and cooling mechanism 7 export end is equipped with winding guide wheel 8, and winding guide wheel 8 frame body structure is fixed on support frame 13, this structure can make cable immediately carry out cooling processing after sheath extrusion by setting the extrusion end of extruder 6 at the front end position of cooling mechanism 7, winding guide wheel 8 is used for guiding cable after cooling winding frame 9, realize the efficient cable processing of ultrafine data cable, locating disc 3 is uniformly spaced and is inserted with locating sleeve 301, the outside end of locating sleeve 301 is tapered structure, and the inside end of locating sleeve 301 is communicated with the inside of locating disc 3, this structure can realize the separate feeding positioning processing of each conductor by passing the conductor on each wire pay-off stand 2 into locating sleeve 301, and makes the conductor after feeding gather in locating disc 3, so that the conductor is twisted by the rotation of twisting frame 4, locating sleeve 301 can facilitate the penetration of conductor by tapered structure, while reducing friction resistance, the setting of locating sleeve 301 can carry out protection processing to each conductor, avoid the breakage of conductor, and the lower of the outside end of locating sleeve 301 is connected with feed guide wheel 10 respectively, and locating sleeve 301 is clamped with impurity removal cleaning cotton 302, so that the conductor entering locating sleeve 301 can be cleaned by impurity removal cleaning cotton 302, a circle fastening sleeve ring 303 is provided outside impurity removal cleaning cotton 302, and fastening sleeve ring 303 is fastened and clamped in locating sleeve 301, this structure can remove the impurities on the surface of conductor by the friction treatment of impurity removal cleaning cotton 302 and conductor, so that the twisting of conductor in mounting cover 11 can avoid impurity interference, ensure cable quality, fastening sleeve ring 303 adopts rubber material, and provides reliable positioning effect for impurity removal cleaning cotton 302, heating sleeve 14 is equipped between twisting frame 4 and shield layer twisting machine 5, and mounting cover 11 is collectively covered on the outside of heating sleeve 14 and twisting frame 4, twisting frame 4 side is uniformly spaced and is equipped with the same number of twisting positioning guide wheel 401 as locating sleeve 301,The heating sleeve 14 is on the rotation axis of the stranding frame 4, and the structure can heat the conductor after stranding through the heating sleeve 14, so as to ensure the stranding quality of the conductor.
[0019] Working principle: when the unmanned aerial vehicle ultrafine data cable cabling production line is used, firstly, the conductor wire is unwound on the wire unwinding frame 2, the take-up frame 9 generates a traction force to make the conductor pass through the feeding guide wheel 10 into the positioning sleeve 301, the conductor external impurities are removed through the impurity removal and cleaning cotton 302, the fastening sleeve ring 303 is used for fastening the impurity removal and cleaning cotton 302, the cleaned conductor enters the positioning disc 3, then the conductor is stranding under the rotation of the stranding frame 4, the stranding positioning guide wheel 401 is used for reducing the resistance of the conductor during stranding, the stranding conductor enters the heating sleeve 14, the heating sleeve 14 makes the conductor more tightly stranding through electric heating, the mounting cover 11 is used for the dust cover setting of the heating sleeve 14 and the stranding frame 4, then the stranding conductor passes through the shielding layer stranding machine 5, the shielding layer stranding machine 5 makes the shielding material on the shielding material positioning frame 501 wind to the outside of the conductor during rotation, the guide ring 12 is used for limiting the shielding material, then the cable enters the extruder 6, the sheath is extruded through the extruder 6, the cable is discharged from the extruder 6 and enters the cooling mechanism 7 to be cooled, the take-up guide wheel 8 guides the cable to the take-up frame 9 for take-up, and the support frame 13 is used for reliable positioning of the cabling production line main body 1, so as to complete a series of work.
[0020] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. An ultra-fine data cable cabling production line for unmanned aerial vehicles, comprising a cabling production line main body (1), characterized in that: The cable production line main body (1) is provided with a support frame (13), and the support frame (13) is provided with a wire pay-off rack (2) and a winding rack (9) at both ends, and the support frame (13) is provided with a positioning disc (3), a stranding rack (4), a shielding layer stranding machine (5), an extruder (6) and a cooling mechanism (7), the positioning disc (3) is uniformly and spacedly provided with a positioning sleeve (301), and the lower side of the outer side end of the positioning sleeve (301) is connected with a feeding guide wheel (10), and the positioning sleeve (301) is provided with a cleaning cotton (302) inside, so that the conductor entering the positioning sleeve (301) can be cleaned by the cleaning cotton (302), and the stranding rack (4) and the shielding layer stranding machine (5) are provided with a heating sleeve (14), and the heating sleeve (14) and the stranding rack (4) are jointly covered with a mounting cover (11).
2. The ultra-fine data cable cabling production line for unmanned aerial vehicles according to claim 1, characterized in that: The outer side end opening of the positioning sleeve (301) is a tapered structure, and the inner side end of the positioning sleeve (301) is in communication with the inside of the positioning disc (3).
3. The ultra-fine data cable cabling production line for unmanned aerial vehicles according to claim 1, characterized in that: The cleaning cotton (302) is provided with a fastening sleeve ring (303) outside, and the fastening sleeve ring (303) is fastened and clamped in the positioning sleeve (301).
4. The ultra-fine data cable cabling production line for unmanned aerial vehicles according to claim 1, characterized in that: The stranding rack (4) is uniformly and spacedly provided with a stranding positioning guide wheel (401) equal in number to the positioning sleeve (301), and the heating sleeve (14) is located on the rotation axis of the stranding rack (4).
5. The ultra-fine data cable cabling production line for unmanned aerial vehicles according to claim 1, characterized in that: The shielding layer stranding machine (5) is uniformly and spacedly provided with a shielding material positioning rack (501) on the side surface, and the shielding layer stranding machine (5) and the extruder (6) are provided with a guide ring (12), and the side surface of the guide ring (12) is fixed to the extruder (6).
6. The ultra-fine data cable cabling production line for unmanned aerial vehicles according to claim 1, characterized in that: The extruder (6) and the cooling mechanism (7) are arranged side by side, and the cooling mechanism (7) is provided with a winding guide wheel (8) at the outlet end, and the frame structure of the winding guide wheel (8) is fixed to the support frame (13).